Roller coating device for fabric flocking

Abstract

This application relates to a roller coating device for fabric flocking, belonging to the technical field of textile machinery. It includes a base plate, on the upper surface of which an electric push rod is fixedly mounted. A pressure sensor is fixedly mounted at the output end of the electric push rod, and a mounting frame is fixedly mounted on the upper surface of the pressure sensor. This application, by setting up components such as an electric push rod, a pressure sensor, a threaded rod, and a lifting seat, firstly, a first motor is started to drive the threaded rod to rotate. Through the connection between the threaded rod and the lifting seat, the lifting seat drives a second motor, a first limiting sleeve, and the coating roller to descend, thereby adjusting the distance between the coating roller and the support roller. During coating, the pressure sensor detects the pressure, and then the electric push rod is started to drive the mounting frame to rise and fall, thus making the height of the support roller adjustable. This allows the device to improve coating uniformity by adjusting the distance and pressure between the support roller and the coating roller, thereby significantly improving the flocking effect.

Description

Technical Field

[0001] This application relates to the field of textile machinery technology, and in particular to a roller coating device for flocking fabrics. Background Technology

[0002] Flocking is a common surface treatment process that creates a velvety effect on fabric surfaces by applying an adhesive and adsorbing short fibers. Currently, flocking is widely used in clothing, home decoration, and automotive interiors. As market demands for flocked product quality increase, uniform and efficient adhesive coating has become one of the key technical challenges. Traditional flocking adhesive application methods include spraying, scraping, and dipping, but these methods have certain limitations in terms of coating uniformity, adhesive control, and production efficiency.

[0003] However, in existing roller coating equipment, it has been found that the adhesive is usually applied to the fabric surface by scraping with a scraper to achieve adhesion. This coating method not only has poor coating uniformity, but also easily causes scratches on the fabric, thus affecting the subsequent flocking effect. Utility Model Content

[0004] The purpose of this application is to provide a roller coating device for flocking fabrics, which has the advantages of improving coating uniformity by adjusting the distance and pressure between the support roller and the coating roller, thereby significantly improving the flocking effect, and solving the problems mentioned in the background art.

[0005] The roller coating device for flocking fabric provided in this application adopts the following technical solution: It includes a base plate, an electric push rod fixedly mounted on the upper surface of the base plate, a pressure sensor fixedly mounted on the output end of the electric push rod, a mounting frame fixedly mounted on the upper surface of the pressure sensor, a support roller rotatably connected to the inner wall of the mounting frame, two support frames fixedly connected to the upper surface of the base plate, a first motor fixedly connected to the bottom surface of one of the support frames, a threaded rod fixedly connected to the output shaft of the first motor, the outer surface of the threaded rod rotatably connected to the inner wall of the corresponding support frame, a lifting seat threadedly connected to the outer surface of the threaded rod, a second motor fixedly connected to the right side of the lifting seat, a first limiting sleeve fixedly connected to the output shaft of the second motor, a coating roller slidably connected to the inner wall of the first limiting sleeve, and grooves evenly arranged on the outer surface of the coating roller.

[0006] By adopting the above technical solution, an electric push rod is installed on the upper surface of the base plate to fix the electric push rod. A mounting bracket is set above the electric push rod, and a pressure sensor is connected between the electric push rod and the mounting bracket to detect pressure. The height of the mounting bracket can be adjusted by the electric push rod, thereby making the height of the support roller adjustable and facilitating the adjustment of the pressure between the support roller and the coating roller. The support bracket is set on the upper surface of the base plate, and the first motor is installed through the support bracket on the right side. A threaded rod is installed on the output shaft of the first motor and fixed, so that the first motor can... The device drives the threaded rod to rotate. Through the rotational connection between the threaded rod and the support frame, the threaded rod is limited. A lifting seat is installed on the outer surface of the threaded rod, so that when the first motor drives the threaded rod to rotate, the lifting seat can rise and fall. This allows the second motor and the first limiting sleeve installed on the right side of the lifting seat to rise and fall. The coating roller is connected to the first limiting sleeve. When the first limiting sleeve rises and falls, it can drive the coating roller to rise and fall, thereby facilitating the adjustment of the distance between the coating roller and the support roller. This device can improve the coating uniformity by adjusting the distance and pressure between the support roller and the coating roller, thus significantly improving the flocking effect.

[0007] Preferably, a glue storage box is fixedly connected between the two support frames, and a fixing block is fixedly connected to both the left and right sides of the glue storage box.

[0008] By adopting the above technical solution, a support frame is installed between two glue storage boxes to support the glue storage boxes. Fixing blocks are installed on the left and right sides of the glue storage boxes to form a fixed connection and fix the fixing blocks.

[0009] Preferably, the top end of the threaded rod is rotatably connected to the bottom surface of the corresponding fixed block, and a guide rod is fixedly connected to the bottom surface of one of the fixed blocks.

[0010] By adopting the above technical solution, the top end of the threaded rod is connected to the bottom surface of the right-side fixing block, which is set as a rotatable connection to limit the top end of the threaded rod. A guide rod is fixed on the bottom surface of the left-side fixing block to realize the installation of the guide rod.

[0011] Preferably, the outer surface of the guide rod is fixedly connected to the inner wall of the corresponding support frame, and the outer surface of the guide rod is slidably connected to the inner wall of the lifting seat.

[0012] By adopting the above technical solution, the outer surface of the guide rod is fixed to the support frame on the left, thereby limiting the top and bottom of the guide rod. The outer surface of the guide rod is set to slide connection with the lifting seat, so that the lifting seat can be limited by the guide rod when it is raised and lowered, ensuring that the lifting seat can be raised and lowered stably.

[0013] Preferably, two sleeves are fixedly connected to the upper surface of the base plate, and a sliding rod is slidably connected to the inner wall of each sleeve. The top end of each sliding rod is fixedly connected to the bottom surface of the mounting frame.

[0014] By adopting the above technical solution, two sleeves are installed on the upper surface of the base plate to fix the sleeves, and a sliding rod is set on the inner wall of the sleeve to limit the sliding rod. The top of the sliding rod is connected to the bottom surface of the mounting frame, so that when the electric push rod drives the mounting frame to rise and fall, the connection between the sleeve and the sliding rod can ensure stable lifting and falling, thereby ensuring the stability of the support roller when it rises and falls.

[0015] Preferably, the inner wall of the lifting seat is fitted with a second limiting sleeve, and the outer surface of the second limiting sleeve is rotatably connected to a connecting member. Two fixing bolts are fixedly installed between the connecting member and the lifting seat.

[0016] By adopting the above technical solution, a second limiting sleeve is fitted on the inner wall of the lifting seat, so that the second limiting sleeve can be disassembled. A connecting piece is installed on the outer surface of the second limiting sleeve and is set as a rotatable connection. By installing two fixing bolts between the connecting piece and the lifting seat, the connecting piece and the second limiting sleeve can be fixed, so that the second limiting sleeve can be easily disassembled. The second limiting sleeve is connected to the coating roller and the first limiting sleeve by a keyway, so that the second motor can drive the coating roller to rotate through the first limiting sleeve, and at the same time, it is easy to disassemble the coating roller for easy maintenance and replacement.

[0017] Preferably, a glue outlet is provided below the lifting seat, and the upper surface of the glue outlet is fixedly connected with connecting pipes arranged at equal intervals, and the outer surface of each connecting pipe is fixedly connected to the inner wall of the lifting seat.

[0018] By adopting the above technical solution, a dispensing head is set below the lifting seat, a connecting pipe is installed on the upper surface of the dispensing head, and the outer surface of the connecting pipe is fixed to the lifting seat, so that when the lifting seat is raised and lowered, the dispensing head and the connecting pipe can be raised and lowered together.

[0019] Preferably, each of the connecting tubes has a flexible tube fixedly connected to its top end, and the top end of each flexible tube is fixedly connected to the bottom surface of the glue storage box.

[0020] By adopting the above technical solution, the hose is installed at the top of the connecting pipe and the top of the hose is connected to the glue storage box, so that the glue stored inside the glue storage box can enter the glue outlet through the hose and the connecting pipe, and finally flow into the coating roller below through the glue outlet.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] This roller coating device for fabric flocking, comprising an electric push rod, pressure sensor, threaded rod, and lifting seat, first activates a first motor to rotate the threaded rod. The threaded rod, connected to the lifting seat, causes the lifting seat to lower a second motor, a first limit sleeve, and the coating roller, thus adjusting the distance between the coating roller and the support roller. During coating, the pressure sensor detects the pressure, and then the electric push rod is activated to raise and lower the mounting frame, making the height of the support roller adjustable. This allows the device to adjust the distance and pressure between the support roller and the coating roller, thus... Improving coating uniformity can significantly enhance the flocking effect. When the surface of the coating roller is severely worn, the corresponding fixing bolts are removed, and the connection between the connector and the lifting seat is released. This allows the connector to move the second limiting sleeve. At this time, the connection between the second limiting sleeve and the coating roller is released, allowing the coating roller to move laterally. Then, the right end of the coating roller is disconnected from the first limiting sleeve, thus disassembling the coating roller. This facilitates the disassembly of severely worn coating rollers, making it easier to inspect and replace them, and also facilitates the replacement of coating rollers of different specifications. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the entire application in three dimensions;

[0024] Figure 2 This is a schematic diagram of the overall front view of this application;

[0025] Figure 3 This is a structural diagram illustrating the connection relationship between the glue storage box and the fixing block in this application.

[0026] Figure 4 This is a schematic diagram showing the connection relationship between the electric actuator and the pressure sensor in this application.

[0027] Figure 5 This is a schematic diagram showing the connection between the glue storage box and the hose in this application.

[0028] In the picture:

[0029] 1. Base plate; 2. Electric push rod; 3. Mounting bracket; 4. Support roller; 5. Pressure sensor; 6. Support frame; 7. First motor; 8. Threaded rod; 9. Lifting seat; 10. Second motor; 11. First limiting sleeve; 12. Coating roller; 13. Glue storage box; 14. Fixing block; 15. Guide rod; 16. Sleeve; 17. Sliding rod; 18. Groove; 19. Second limiting sleeve; 20. Connector; 21. Fixing bolt; 22. Glue outlet; 23. Connecting pipe; 24. Hose. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1 - Appendix Figure 5This application will be described in further detail below.

[0031] Example 1: Roller coating device for fabric flocking, please refer to... Figure 1 , Figure 2 and Figure 4 The system includes a base plate 1, an electric push rod 2 fixedly mounted on the upper surface of the base plate 1, a pressure sensor 5 fixedly mounted on the output end of the electric push rod 2, a mounting frame 3 fixedly mounted on the upper surface of the pressure sensor 5, and a support roller 4 rotatably connected to the inner wall of the mounting frame 3. The electric push rod 2 is fixedly mounted on the upper surface of the base plate 1. The mounting frame 3 is set above the electric push rod 2, and the pressure sensor 5 is set between the electric push rod 2 and the mounting frame 3 for connection. The pressure sensor 5 detects the pressure. The height of the mounting frame 3 can be adjusted by the electric push rod 2, thereby making the height of the support roller 4 adjustable, which facilitates the adjustment of the pressure between the support roller 4 and the coating roller 12.

[0032] Please see Figure 2 , Figure 3 and Figure 4 Two support frames 6 are fixedly connected to the upper surface of the base plate 1. A first motor 7 is fixedly connected to the bottom surface of one of the support frames 6. A threaded rod 8 is fixedly connected to the output shaft of the first motor 7. The outer surface of the threaded rod 8 is rotatably connected to the inner wall of the corresponding support frame 6. A lifting seat 9 is threadedly connected to the outer surface of the threaded rod 8. A second motor 10 is fixedly connected to the right side of the lifting seat 9. A first limiting sleeve 11 is fixedly connected to the output shaft of the second motor 10. A coating roller 12 is slidably connected to the inner wall of the first limiting sleeve 11. The outer surface of the coating roller 12 has grooves 18 arranged at equal intervals. The support frame 6 is set on the upper surface of the base plate 1. The first motor 7 is installed through the right support frame 6, and the threaded rod 8 is installed on the output shaft of the first motor 7. The threaded rod 8 is fixed so that the first motor 7 can drive the threaded rod 8 to rotate. The threaded rod 8 is limited by the rotational connection between the threaded rod 8 and the support frame 6. A lifting seat 9 is installed on the outer surface of the threaded rod 8 so that the lifting seat 9 can rise and fall when the first motor 7 drives the threaded rod 8 to rotate. This allows the second motor 10 and the first limiting sleeve 11 installed on the right side of the lifting seat 9 to rise and fall. The coating roller 12 is connected to the first limiting sleeve 11. When the first limiting sleeve 11 rises and falls, it can drive the coating roller 12 to rise and fall, thereby facilitating the adjustment of the distance between the coating roller 12 and the support roller 4. This device can improve the coating uniformity by adjusting the distance and pressure between the support roller 4 and the coating roller 12, thereby significantly improving the flocking effect.

[0033] Example 2: Roller coating device for fabric flocking, please refer to [link / reference]. Figure 1 , Figure 2 and Figure 3A glue storage box 13 is fixedly connected between two support frames 6. Fixing blocks 14 are fixedly connected to the left and right sides of the glue storage box 13. The support frame 6 is installed between the two glue storage boxes 13 to support them. The fixing blocks 14 are installed on the left and right sides of the glue storage box 13 for fixed connection, thus securing the fixing blocks 14. The top end of the threaded rod 8 is rotatably connected to the bottom surface of the corresponding fixing block 14. A guide rod 15 is fixedly connected to the bottom surface of one of the fixing blocks 14. The top end of the threaded rod 8 is connected to the bottom surface of the right fixing block 14. For rotational connection, to limit the top end of the threaded rod 8, a guide rod 15 is fixed on the bottom surface of the left fixing block 14 to install the guide rod 15. The outer surface of the guide rod 15 is fixedly connected to the inner wall of the corresponding support frame 6, and the outer surface of the guide rod 15 is slidably connected to the inner wall of the lifting seat 9. The outer surface of the guide rod 15 is fixed to the left support frame 6, thereby limiting the top and bottom ends of the guide rod 15. The outer surface of the guide rod 15 is set to slide connection with the lifting seat 9, so that the lifting seat 9 can be limited by the guide rod 15 when lifting, ensuring that the lifting seat 9 can lift and lower stably.

[0034] Please see Figure 1 , Figure 3 and Figure 4 Two sleeves 16 are fixedly connected to the upper surface of the base plate 1. Each sleeve 16 has a sliding rod 17 slidably connected to its inner wall. The top end of each sliding rod 17 is fixedly connected to the bottom surface of the mounting frame 3. The two sleeves 16 are installed on the upper surface of the base plate 1 to fix the sleeves 16. The sliding rod 17 is set on the inner wall of the sleeve 16 and is set as a sliding connection to limit the sliding rod 17. The top end of the sliding rod 17 is connected to the bottom surface of the mounting frame 3 so that when the electric push rod 2 drives the mounting frame 3 to rise and fall, the connection between the sleeve 16 and the sliding rod 17 can ensure stable rising and falling, thereby ensuring the stability of the support roller 4 when it rises and falls.

[0035] Please see Figure 4 and Figure 5The inner wall of the lifting seat 9 is fitted with a second limiting sleeve 19. A connecting piece 20 is rotatably connected to the outer surface of the second limiting sleeve 19. Two fixing bolts 21 are fixedly installed between the connecting piece 20 and the lifting seat 9. The second limiting sleeve 19 is fitted onto the inner wall of the lifting seat 9 to allow it to be disassembled. The connecting piece 20 is installed on the outer surface of the second limiting sleeve 19 and is rotatably connected. By installing two fixing bolts 21 between the connecting piece 20 and the lifting seat 9, the connecting piece 20 and the second limiting sleeve 19 can be fixed, thus facilitating the disassembly of the second limiting sleeve 19. The second limiting sleeve 19 is connected to both the coating roller 12 and the first limiting sleeve 11 via keyways, allowing the second motor 10 to drive the coating roller 12 to rotate through the first limiting sleeve 11, while also facilitating the disassembly of the coating roller 12 for inspection and replacement. Below the lifting seat 9, there is a glue outlet 22. The upper surface of the glue outlet 22 is fixedly connected to a connecting pipe 23 arranged at equal intervals. The outer surface of each connecting pipe 23 is fixedly connected to the inner wall of the lifting seat 9. The glue outlet 22 is set below the lifting seat 9, and the connecting pipe 23 is installed on the upper surface of the glue outlet 22. The outer surface of the connecting pipe 23 is fixed to the lifting seat 9 so that when the lifting seat 9 is raised and lowered, the glue outlet 22 and the connecting pipe 23 can be raised and lowered together. The top end of each connecting pipe 23 is fixedly connected to a hose 24. The top end of each hose 24 is fixedly connected to the bottom surface of the glue storage box 13. The hose 24 is installed on the top end of the connecting pipe 23 and the top end of the hose 24 is connected to the glue storage box 13 so that the glue stored inside the glue storage box 13 can enter the glue outlet 22 through the hose 24 and the connecting pipe 23, and finally flow into the coating roller 12 below through the glue outlet 22.

[0036] The implementation principle of this application embodiment is as follows: When applying adhesive to the fabric, the fabric is first placed between the support roller 4 and the coating roller 12. Then, the first motor 7 is started to rotate the threaded rod 8. Through the connection between the threaded rod 8 and the lifting seat 9, the lifting seat 9, the second motor 10, and the first limiting sleeve 11 are lowered. Through the connection between the guide rod 15 and the lifting seat 9, the lifting seat 9 is raised and lowered stably. At this time, the distance between the coating roller 12 and the support roller 4 is adjusted. During the fabric transfer process, the second motor 10 is started to drive the first limiting sleeve 11 to rotate, thereby causing the coating roller 12 and the second limiting sleeve 19 to rotate. The adhesive is transferred through the hose 24 and the connecting pipe 23, and finally discharged through the adhesive outlet 22. The adhesive falls on the surface of the coating roller 12 and in the groove 18. The coating is completed through the cooperation of the support roller 4 and the coating roller 12. During the coating process, the pressure sensor 5... The device monitors pressure changes in real time and raises and lowers the mounting frame 3 and support roller 4 via the electric push rod 2, thereby adjusting the pressure between the support roller 4 and the coating roller 12. By adjusting the distance and pressure between the support roller 4 and the coating roller 12, the coating uniformity is improved, which in turn significantly enhances the flocking effect. When the surface of the coating roller 12 shows severe wear or a different specification of coating roller 12 needs to be replaced, the corresponding fixing bolt 21 is removed, the connection between the connector 20 and the lifting seat 9 is released, and then the connector 20 is moved to move the second limiting sleeve 19, releasing the connection between the second limiting sleeve 19 and the coating roller 12. Then, the right end of the coating roller 12 is disconnected from the first limiting sleeve 11, thus disassembling the coating roller 12. This device facilitates the maintenance and replacement of the coating roller 12 and also makes it easy to replace coating rollers 12 of different specifications.

[0037] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be included within the scope of protection of this application.

Claims

1. A roll coating gumming device for flocking of cloth comprising a base plate (1) characterized in that: An electric push rod (2) is fixedly installed on the upper surface of the base plate (1). A pressure sensor (5) is fixedly installed at the output end of the electric push rod (2). A mounting bracket (3) is fixedly installed on the upper surface of the pressure sensor (5). A support roller (4) is rotatably connected to the inner wall of the mounting bracket (3). Two support brackets (6) are fixedly connected to the upper surface of the base plate (1). A first motor (7) is fixedly connected to the bottom surface of one of the support brackets (6). A threaded rod (8) is fixedly connected to the output shaft of the first motor (7). The outer surface of the threaded rod (8) is rotatably connected to the inner wall of the corresponding support bracket (6). A lifting seat (9) is threadedly connected to the outer surface of the threaded rod (8). A second motor (10) is fixedly connected to the right side of the lifting seat (9). A first limiting sleeve (11) is fixedly connected to the output shaft of the second motor (10). A coating roller (12) is slidably connected to the inner wall of the first limiting sleeve (11). The outer surface of the coating roller (12) is provided with grooves (18) arranged at equal intervals.

2. The roll coating gumming device for fabric flocks as claimed in claim 1 wherein: A glue storage box (13) is fixedly connected between the two support frames (6), and a fixing block (14) is fixedly connected to the left and right sides of the glue storage box (13).

3. The roller coating adhesive device for fabric flocking according to claim 2, characterized in that: The top end of the threaded rod (8) is rotatably connected to the bottom surface of the corresponding fixed block (14), and a guide rod (15) is fixedly connected to the bottom surface of one of the fixed blocks (14).

4. The roll coating gumming device for fabric flocks as claimed in claim 3 wherein: The outer surface of the guide rod (15) is fixedly connected to the inner wall of the corresponding support frame (6), and the outer surface of the guide rod (15) is slidably connected to the inner wall of the lifting seat (9).

5. The roll coating gumming device for flocking of cloth as claimed in claim 1 wherein: Two sleeves (16) are fixedly connected to the upper surface of the base plate (1). Each sleeve (16) has a sliding rod (17) slidably connected to its inner wall. The top of each sliding rod (17) is fixedly connected to the bottom surface of the mounting bracket (3).

6. The roll coater gumming device for flocking of fabric as claimed in claim 1 wherein: The inner wall of the lifting seat (9) is fitted with a second limiting sleeve (19), and the outer surface of the second limiting sleeve (19) is rotatably connected with a connector (20). Two fixing bolts (21) are fixedly installed between the connector (20) and the lifting seat (9).

7. The roll coater gumming device for flocking of fabric as claimed in claim 1 wherein: The lower part of the lifting seat (9) is provided with a glue outlet (22), and the upper surface of the glue outlet (22) is fixedly connected with connecting pipes (23) arranged at equal intervals. The outer surface of each connecting pipe (23) is fixedly connected to the inner wall of the lifting seat (9).

8. The roll-coating gumming device for fabric flocks as claimed in claim 7 wherein: Each of the connecting tubes (23) is fixedly connected to a flexible tube (24) at its top end, and the top end of each flexible tube (24) is fixedly connected to the bottom surface of the glue storage box (13).

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