An automatic cleaning machine for porcelain insulators

Abstract

This utility model discloses an automatic cleaning machine for porcelain insulators, relating to the technical field of porcelain insulator processing equipment. It includes a porcelain component handling mechanism and a porcelain component rotation cleaning mechanism. The porcelain component handling mechanism includes a conveyor frame with a horizontally sliding moving track driven by a transmission component. Multiple positioning frames are mounted on the moving track to support the porcelain insulators. Multiple lifting cylinders are located below the conveyor frame, with the output end of each cylinder rotatably connected to a lower mold. The porcelain component rotation cleaning mechanism includes a cleaning frame with a porcelain component rotation motor at the top. An upper mold is fixedly connected to the conveying end of the porcelain component rotation motor. A cleaning sleeve is mounted on the cleaning frame, and a high-pressure water gun is mounted on the cleaning sleeve. This utility model automatically removes the paper pad between the porcelain component and the steel cap, solving the problem of high labor intensity for workers. The equipment operates stably and reliably, while simultaneously improving factory production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of porcelain insulator processing equipment, and in particular to an automatic cleaning machine for porcelain insulators. Background Technology

[0002] In power systems, porcelain insulators are critical insulating components, and the cleanliness of their surfaces directly affects the stability and safety of power transmission.

[0003] At present, with the improvement of production equipment and processes, more and more automated production equipment is replacing manual labor in electrical porcelain enterprises. In the existing adhesive bonding process, rubber pads are usually placed on the heads of the porcelain parts. This is to prevent the steel cap from colliding with the porcelain parts during the bonding process and causing scratches or damage. On the other hand, the application of rubber pads can also avoid direct contact between the steel cap and the porcelain parts, thus shortening the creepage distance. However, the subsequent processing of this process is quite troublesome. After the adhesive cures, the rubber pads between the steel cap and the porcelain parts need to be pulled out manually. This increases labor costs, and after repeated pulling, the pads may deform, have larger openings, or not adhere well to the porcelain parts, affecting their service life. Manually removing the rubber pads one by one is not only time-consuming and labor-intensive, but also extremely inefficient, making it difficult to match the high-efficiency operation rhythm of automated production lines. Moreover, with the continuous rise in labor costs, long-term reliance on manual operation will undoubtedly significantly increase the production costs of enterprises. In addition, manual operation also has the problem of uneven force control, which can easily damage the surface of the insulator and affect product quality.

[0004] Therefore, there is an urgent need to develop a device that can automatically handle the cleaning of porcelain insulators after gluing, especially to efficiently remove the paper gaskets between the steel caps and the porcelain parts, in order to overcome the shortcomings of existing technologies and further promote the automation and intelligentization of porcelain production. Utility Model Content

[0005] The purpose of this utility model is to solve the defects existing in the prior art and to propose an automatic cleaning machine for porcelain insulators.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic cleaning machine for porcelain insulators includes a porcelain component handling mechanism and a porcelain component rotation cleaning mechanism. The porcelain component handling mechanism includes a conveyor frame with a horizontally sliding moving track on the conveyor frame. The moving track is driven by a transmission component. Multiple positioning frames are provided on the moving track for supporting porcelain insulators. Multiple lifting cylinders are provided below the conveyor frame. The output end of each lifting cylinder is rotatably connected to a lower mold for supporting porcelain insulators.

[0008] The ceramic rotating cleaning mechanism includes a cleaning frame, a ceramic rotating motor is installed on the top of the cleaning frame, an upper mold is fixedly connected to the conveying end of the ceramic rotating motor, a cleaning sleeve is installed on the cleaning frame, the cleaning sleeve is located below the ceramic rotating motor, and a high-pressure water gun is installed on the cleaning sleeve.

[0009] Furthermore, the conveyor frame includes a horizontal frame and support rods, and the moving track consists of two parallel rods connected by a connecting plate, with the rods slidably connected to the horizontal frame.

[0010] Furthermore, the positioning frame is provided with an opening for the passage of the lower mold.

[0011] Furthermore, the transmission assembly includes a drive cylinder, a first gear, a second gear, and a rack. The first gear meshes with the moving track. The first gear is coaxially arranged with the second gear and is larger than the diameter of the second gear. The second gear meshes with the rack. The rack is fixedly connected to the output end of the drive cylinder and slidably connected to the conveyor frame. The drive cylinder is fixedly connected to the conveyor frame.

[0012] Furthermore, the top of the cleaning frame is provided with a lifting top plate, the ceramic rotating motor is fixedly connected to the lifting top plate, the output end of the ceramic rotating motor passes through the lifting top plate and extends downward, and the extended end is provided with an upper mold.

[0013] Furthermore, a wastewater tank is provided below the cleaning sleeve, and the wastewater tank is located below the moving track.

[0014] Beneficial effects

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] The automatic cleaning machine for porcelain insulators designed in this utility model automatically cleans the paper pad between the porcelain insulator and the steel cap during the production process, meeting the production process requirements and ensuring product quality. Furthermore, this structure can automatically clean the paper pad between the porcelain insulator and the steel cap, solving the problem of high labor intensity for workers. The equipment operates stably and reliably, while improving factory production efficiency. Attached Figure Description

[0017] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0018] Figure 1 This is a schematic diagram of the overall structure of an automatic cleaning machine.

[0019] Figure 2This is a front view of an automatic cleaning machine.

[0020] Figure 3 This is a schematic diagram of the cleaning station.

[0021] In the diagram: 1. Drive cylinder; 2. Rack; 3. Gear set; 4. Moving track; 5. Lower mold; 6. Cleaning sleeve; 7. Positioning frame; 8. High-pressure water gun; 9. Lifting cylinder. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Reference Figures 1-3 An automatic cleaning machine for porcelain insulators includes a porcelain handling mechanism and a porcelain rotation cleaning mechanism. The porcelain handling mechanism includes a conveyor frame with a horizontally sliding moving track 4 on the conveyor frame. The moving track 4 is driven by a transmission component. Multiple positioning frames 7 are provided on the moving track 4 to support the porcelain insulators. Multiple lifting cylinders 9 are provided below the conveyor frame. The output end of the lifting cylinder 9 is rotatably connected to a lower mold 5 to support the porcelain insulators.

[0025] A ceramic rotating cleaning mechanism includes a cleaning frame, a ceramic rotating motor is installed on the top of the cleaning frame, an upper mold is fixedly connected to the conveying end of the ceramic rotating motor, a cleaning sleeve 6 is installed on the cleaning frame, the cleaning sleeve 6 is located below the ceramic rotating motor, and a high-pressure water gun 8 is installed on the cleaning sleeve 6.

[0026] The porcelain handling mechanism and the porcelain rotating cleaning mechanism work together yet operate independently. The porcelain handling mechanism can function normally even when the porcelain rotating cleaning mechanism stops. The porcelain rotating cleaning mechanism will only operate in conjunction with the porcelain handling mechanism when the porcelain handling mechanism is handling porcelain pieces.

[0027] The porcelain insulator is placed on the workbench manually or by a robot, and then moved to the lower mold position 5 at the start of the transfer. The reciprocating double steel rail (moving rail 4) and lifting cylinder 9 move the porcelain part to the rotating rinsing position (the position corresponding to the cleaning sleeve 6). The upper and lower molds clamp the porcelain part, the porcelain part rotation motor is activated, and the porcelain part rotates together. The high-pressure water gun 8 is turned on to rinse the paper pad between the rotating porcelain part and the steel cap. After rinsing, the porcelain insulator is automatically transferred to the next work station by the double steel rail and lifting cylinder 9, and finally removed manually or by a robot.

[0028] In other preferred embodiments, the conveyor frame includes a horizontal frame and support rods, and the moving track 4 consists of two parallel rods connected by a connecting plate, with the rods slidably connected to the horizontal frame.

[0029] In other preferred embodiments, the positioning frame 7 is provided with an opening for the lower mold 5 to pass through.

[0030] In other preferred embodiments, the transmission assembly includes a drive cylinder 1, a first gear, a second gear, and a rack 2. The first gear meshes with the moving track 4. The first gear and the second gear are coaxially arranged to form a gear set 3, which is larger than the diameter of the second gear. The second gear meshes with the rack 2. The rack 2 is fixedly connected to the output end of the drive cylinder 1 and slidably connected to the conveyor frame. The drive cylinder 1 is fixedly connected to the conveyor frame.

[0031] A large-diameter cylinder drives the transmission rack 2 to drive the second gear, which in turn drives the first transmission gear to rotate. The first transmission gear drives the large rack 2 on the moving double steel rail, which in turn drives the moving double steel rail to move. The positioning frame 7 on the steel rail supports the ceramic part in a reciprocating motion (planar movement distance 600mm). In conjunction with the lifting cylinder 9, the ceramic part is lifted or lowered to achieve the purpose of moving the ceramic part to the next work station.

[0032] In other preferred embodiments, a lifting top plate is provided on the top of the cleaning frame, a ceramic rotating motor is fixedly connected to the lifting top plate, the output end of the ceramic rotating motor passes through the lifting top plate and extends downward, and an upper mold is provided at the extended end.

[0033] In other preferred embodiments, a wastewater tank is provided below the cleaning sleeve 6, and the wastewater tank is located below the moving track 4.

[0034] The ceramic piece is moved to the rotating cleaning position by the ceramic piece transport mechanism. At the rotating cleaning position, a photoelectric switch activates, triggering the bottom lifting mechanism cylinder. The lower mold 5 rises to support the ceramic piece and continues to ascend to the preset position. The top ceramic piece rotating motor descends. The lower part of the rotating mechanism connects to the upper mold with a compression spring assembly. The upper mold presses down on the ceramic piece's steel cap and rotates together with the lower mold 5. Simultaneously, the high-pressure water gun 8 is turned on, and the high-pressure water jet washes away the paper pad between the rotating ceramic piece and the steel cap, causing the paper pad to detach from the ceramic piece. The paper pad debris washed away by the high-pressure water jet flows away with the wastewater in the wastewater tank. The cleaned ceramic piece is then moved to the next workstation by the ceramic piece transport mechanism.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic cleaning machine for electric porcelain insulators, characterized in that, The device includes a porcelain component handling mechanism and a porcelain component rotation and cleaning mechanism. The porcelain component handling mechanism includes a conveyor frame with a horizontally sliding moving track on the conveyor frame. The moving track is driven by a transmission component. Multiple positioning frames are provided on the moving track for supporting porcelain insulators. Multiple lifting cylinders are provided below the conveyor frame. The output end of each lifting cylinder is rotatably connected to a lower mold for supporting porcelain insulators. The ceramic rotating cleaning mechanism includes a cleaning frame, a ceramic rotating motor is installed on the top of the cleaning frame, an upper mold is fixedly connected to the conveying end of the ceramic rotating motor, a cleaning sleeve is installed on the cleaning frame, the cleaning sleeve is located below the ceramic rotating motor, and a high-pressure water gun is installed on the cleaning sleeve.

2. The automatic cleaning machine for electric porcelain insulators according to claim 1, characterized in that, The conveyor frame includes a horizontal frame and support rods. The moving track consists of two parallel rods connected by a connecting plate. The rods are slidably connected to the horizontal frame.

3. The automatic cleaning machine for electric porcelain insulators according to claim 1, characterized in that, The positioning frame has an opening for the passage of the lower mold.

4. The automatic cleaning machine for electric porcelain insulators according to claim 1, characterized in that, The transmission assembly includes a drive cylinder, a first gear, a second gear, and a rack. The first gear meshes with the moving track. The first gear is coaxially arranged with the second gear and is larger than the diameter of the second gear. The second gear meshes with the rack. The rack is fixedly connected to the output end of the drive cylinder and slidably connected to the conveyor frame. The drive cylinder is fixedly connected to the conveyor frame.

5. The automatic cleaning machine for electric porcelain insulators according to claim 1, characterized in that, The top of the cleaning machine frame is equipped with a lifting top plate, and the ceramic rotating motor is fixedly connected to the lifting top plate. The output end of the ceramic rotating motor passes through the lifting top plate and extends downward, and the extended end is equipped with an upper mold.

6. The automatic cleaning machine for electric porcelain insulators according to claim 1, characterized in that, A wastewater tank is provided below the cleaning sleeve, and the wastewater tank is located below the moving track.

Images