A quick disassembly modular photovoltaic controller

By using modular design and the coordination of fastening screws, positioning holes, and bolts, the photovoltaic controller can be quickly disassembled and assembled, solving the problems of laborious installation and inconvenient maintenance of traditional photovoltaic controllers, and improving installation efficiency and maintenance convenience.

CN224596723UActive Publication Date: 2026-08-04RUNJIAN COMM
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521808734.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2026-08-04
Estimated Expiration
2035-08-25

AI Technical Summary

Technical Problem

Traditional photovoltaic controllers are time-consuming and labor-intensive to install and remove, resulting in a large workload for maintenance. Furthermore, their integrated structure makes maintenance inconvenient and affects the stable operation of the base station.

Method used

Adopting a modular design, the modular photovoltaic control module utilizes double hooks and a fixed frame, along with fastening screws, positioning holes, and bolts, to achieve rapid installation and disassembly. The modular photovoltaic control module can be quickly assembled and disassembled through positioning holes and positioning bolts.

Benefits of technology

Significantly shorten installation time, improve installation stability, reduce maintenance difficulty and cost, improve maintenance efficiency, and ensure normal equipment operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224596723U_ABST
    Figure CN224596723U_ABST
Patent Text Reader

Abstract

The utility model discloses a quick dismounting's modularization photovoltaic controller belongs to photovoltaic equipment technical field, including fixed frame, the front of fixed frame is equipped with two connecting strips, the back of every connecting strip all is connected with two hooks, and the inside of fixed frame is provided with two groups of mounting holes, and the front of every mounting hole all is equipped with fastening screw rod, and the front of two connecting strips is commonly installed with integrated box through bolt, through adopting the design of double hook and fixed frame cooperation, not only can fastly complete the preliminary fixation of overall device, and greatly shorten the installation time, and simultaneously utilize fastening screw rod to further ensure the stability of installation, avoid the device loosening because of external vibration and other factors, and the quick dismounting of modularization photovoltaic control module is realized through positioning hole and positioning bolt, when the failure of certain module appears, need not to disassemble whole device, just need to screw down positioning bolt to replace, greatly reduced maintenance difficulty and cost, improved maintenance efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic equipment technology, specifically a modular photovoltaic controller that can be quickly assembled and disassembled. Background Technology

[0002] The photovoltaic controller is the core equipment in a photovoltaic power generation system. It is used to control the charging of the photovoltaic modules to the battery and the discharging of the battery to the load. It has functions such as charge and discharge protection, overcurrent protection, and short circuit protection.

[0003] Traditional photovoltaic controllers are mostly fixed to the wall directly with expansion bolts. Installation and disassembly require at least two people to work together, one to hold the equipment and the other to tighten or loosen the screws. This increases labor costs during installation and maintenance. In addition, traditional photovoltaic controllers are mostly integrated structures. If one photovoltaic module is damaged, the entire unit must be disassembled and replaced or the whole unit must be sent back to the factory for repair. The maintenance workload is large and the maintenance time is long, which affects the normal and stable operation of the base station. Therefore, those skilled in the art have provided a modular photovoltaic controller that can be quickly disassembled and assembled to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a modular photovoltaic controller that can be quickly assembled and disassembled, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A modular photovoltaic controller for quick assembly and disassembly includes a fixed frame. The front of the fixed frame has two connecting strips, each with two hooks attached to its back. The interior of the fixed frame has two sets of mounting holes, each with a fastening screw on its front. An integrated box is bolted to the front of the two connecting strips. A sealed door is hinged to the front of the integrated box, with a handle attached to its front. A housing is attached to the back of the sealed door, and a partition is connected to the interior of the housing. Multiple photovoltaic control modules are installed inside the housing. Each photovoltaic control module has a DC input socket and a DC output socket on its left side, a positioning hole on its right side, a positioning bolt on the left side of each positioning hole, a module handle on its left side, and a heat dissipation channel on its right side.

[0007] As a further improvement of this utility model: each of the DC input sockets includes an input positive terminal and an input negative terminal, and each of the DC output sockets includes a DC output positive terminal and an output negative terminal.

[0008] As a further improvement of this utility model: a support plate is connected to the back of the sealing door, and the upper surface of the support plate is connected to the bottom surface of the box.

[0009] As a further improvement of this utility model: two operation indicator lights are installed on the front of the sealed door, and a model nameplate is connected to the front of the sealed door.

[0010] As a further improvement of this utility model: two inspection lights are installed on the inner top wall of the integrated box, and an insulating coating is provided on the outer surface of the door handle.

[0011] As a further improvement of this utility model: a heat dissipation window is provided on the right side of the integrated box, and a dust filter screen is connected inside the heat dissipation window.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This modular photovoltaic controller, designed for quick assembly and disassembly, utilizes a double-hook and fixed frame design. This not only allows for rapid initial fixation of the entire device, significantly reducing installation time, but also ensures installation stability through the use of fastening screws, preventing loosening due to external vibrations. Furthermore, the modular photovoltaic control modules are quickly assembled and disassembled via positioning holes and bolts. When a module malfunctions, it can be replaced simply by unscrewing the positioning bolts, without disassembling the entire device, greatly reducing maintenance difficulty and costs and improving maintenance efficiency. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a modular photovoltaic controller that can be quickly assembled and disassembled;

[0015] Figure 2 A side view of a modular photovoltaic controller that can be quickly assembled and disassembled;

[0016] Figure 3 A front sectional view of a modular photovoltaic controller that can be quickly assembled and disassembled;

[0017] Figure 4 A cross-sectional view of the left side of a modular photovoltaic controller that can be quickly assembled and disassembled;

[0018] Figure 5 This is a cross-sectional view of the right side of a modular photovoltaic controller that can be quickly assembled and disassembled.

[0019] In the diagram: 1. Fixed frame; 2. Connecting strip; 3. Hook; 4. Mounting hole; 5. Fastening screw; 6. Integrated box; 7. Sealed door; 8. Door handle; 9. Box body; 10. Divider plate; 11. Photovoltaic control module; 12. DC input socket; 1201. Input positive terminal; 1202. Input negative terminal; 13. DC output socket; 1301. Output positive terminal; 1302. Output negative terminal; 14. Positioning hole; 15. Positioning bolt; 16. Module handle; 17. Heat dissipation channel; 18. Support plate; 19. Operation indicator light; 20. Model nameplate; 21. Inspection light; 22. Heat dissipation window. Detailed Implementation

[0020] Please see Figures 1-5 In this embodiment of the present invention, a modular photovoltaic controller for quick assembly and disassembly includes a fixed frame 1. The front of the fixed frame 1 has two connecting strips 2, and the back of each connecting strip 2 is connected to two hooks 3. The interior of the fixed frame 1 has two sets of mounting holes 4, and the front of each mounting hole 4 is provided with a fastening screw 5. An integrated box 6 is bolted to the front of the two connecting strips 2. A sealing door 7 is hinged to the front of the integrated box 6, and a door handle 8 is connected to the front of the sealing door 7. A box body 9 is connected to the back of the sealing door 7. A partition plate 10 is connected inside the box body 9. Multiple photovoltaic control modules 11 are installed inside the box body 9. Each photovoltaic control module 11 has a DC input socket 12 and a DC output socket 13 installed on its left side. Each photovoltaic control module 11 has a positioning hole 14 on its right side, and a positioning bolt 15 is provided on the left side of each positioning hole 14. Each photovoltaic control module 11 has a module handle 16 connected to its left side, and a heat dissipation channel 17 opened on its right side. Each DC input socket 12 includes an input positive terminal 1201 and an input negative terminal 1202, and each DC output socket 13 includes a DC output positive terminal 1301 and an output negative terminal 1302. By clearly setting the input positive terminal 1201, input negative terminal 1202, output positive terminal 1301, and output negative terminal 1302 in the DC input socket 12 and DC output socket 13 respectively, the positive and negative terminals are avoided during wiring, ensuring the accuracy and safety of the circuit connection and reducing the risk of equipment damage due to wiring errors. At the same time, the partition plate 10 can separate the internal space of the box 9, so that multiple photovoltaic control modules 11 can be arranged in an orderly manner, avoiding mutual interference between modules and improving space utilization.

[0021] The back of the sealed door 7 is connected to a support plate 18, the upper surface of which is connected to the bottom surface of the housing 9. Two operation indicator lights 19 are installed on the front of the sealed door 7, and a model nameplate 20 is connected to the front of the sealed door 7. The support plate 18 can support the housing 9, enhance the stability of the housing 9, and ensure that the photovoltaic control module 11 is firmly installed inside the housing 9. The operation indicator lights 19 can intuitively display the operating status of the equipment, making it convenient for operators to understand whether the equipment is working properly in a timely manner.

[0022] Two inspection lights 21 are installed on the inner top wall of the integrated box 6. The outer surface of the door handle 8 is covered with an insulating coating. A heat dissipation window 22 is opened on the right side of the integrated box 6. A dust filter screen is connected inside the heat dissipation window 22. The inspection lights 21 on the inner top wall of the integrated box 6 provide sufficient lighting when inspecting the inside of the integrated box 6, making it convenient for operators to work. The heat dissipation window 22 on the right side of the integrated box 6 forms a good heat dissipation system, which can dissipate the heat generated during the operation of the equipment in a timely manner, and avoid the performance and service life of the equipment due to excessive temperature.

[0023] The working principle of this utility model is as follows: When using this device, the operator first uses the mounting holes 4 and fastening screws 5 to fix the fixed frame 1 to the wall. Then, bolts are used to install the integrated box 6 to the two connecting strips 2. Subsequently, the hooks 3 on the back of the two connecting strips 2 are used to hang them on the fixed frame 1, thus completing the quick installation of the integrated box 6. At this point, the device can be used normally. During use, the photovoltaic control module 11 is installed inside the box 9 and arranged separately by the partition plate 10. The DC input socket 12 is connected to the DC power generated by the photovoltaic module, with the positive input terminal 1201 connected to the photovoltaic module. The positive terminal and the negative terminal 1202 are connected to the negative terminal of the photovoltaic module. After processing the input DC power, the photovoltaic control module 11 outputs the processed DC power through the DC output socket 13. The DC output positive terminal 1301 and the output negative terminal 1302 are respectively connected to the corresponding electrodes of the load or energy storage device. When the photovoltaic control module 11 needs to be maintained or replaced, the operator opens the sealing door 7 through the door handle 8, unscrews the positioning bolt 15, and then uses the module handle 16 to pull out the photovoltaic control module 11 that needs to be maintained or replaced, so that the photovoltaic control module 11 can be repaired or replaced. The above is the complete operation process of this device.

[0024] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A quick-disassembly modular photovoltaic controller, characterized in that, The system includes a fixed frame (1), with two connecting strips (2) on the front side of the fixed frame (1). Each connecting strip (2) has two hooks (3) connected to its back side. The fixed frame (1) has two sets of mounting holes (4) inside. Each mounting hole (4) has a fastening screw (5) on its front side. An integrated box (6) is bolted to the front side of the two connecting strips (2). A sealing door (7) is hinged to the front side of the integrated box (6). A door handle (8) is connected to the front side of the sealing door (7). A box body (9) is connected to the back side of the sealing door (7). (9) is internally connected to a partition plate (10). Multiple photovoltaic control modules (11) are installed inside the housing (9). Each photovoltaic control module (11) has a DC input socket (12) and a DC output socket (13) installed on its left side. Each photovoltaic control module (11) has a positioning hole (14) on its right side. Each positioning hole (14) has a positioning bolt (15) on its left side. Each photovoltaic control module (11) has a module handle (16) connected to its left side. Each photovoltaic control module (11) has a heat dissipation channel (17) on its right side.

2. The modular photovoltaic controller for quick assembly and disassembly according to claim 1, characterized in that, Each of the DC input sockets (12) includes an input positive terminal (1201) and an input negative terminal (1202), and each of the DC output sockets (13) includes a DC output positive terminal (1301) and an output negative terminal (1302).

3. A modular photovoltaic controller for quick assembly and disassembly according to claim 1, characterized in that, The back of the sealing door (7) is connected to a support plate (18), and the upper surface of the support plate (18) is connected to the bottom surface of the box (9).

4. A modular photovoltaic controller for quick assembly and disassembly according to claim 1, characterized in that, Two operation indicator lights (19) are installed on the front of the sealed door (7), and a model nameplate (20) is connected to the front of the sealed door (7).

5. A modular photovoltaic controller for quick assembly and disassembly according to claim 1, characterized in that, The inner top wall of the integrated box (6) is equipped with two inspection lights (21), and the outer surface of the door handle (8) is provided with an insulating coating.

6. A modular photovoltaic controller for quick assembly and disassembly according to claim 1, characterized in that, The right side of the integrated box (6) is provided with a heat dissipation window (22), and a dust filter screen is connected inside the heat dissipation window (22).