Release agent spraying mechanism
Patent Information
- Application Number
- CN202522058265.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-24
AI Technical Summary
这种水状的脱模剂在喷涂过程中,极易四处飞溅,不仅无法有效附着在模具内表面,还造成了大量脱模剂的浪费,增加了生产成本
1.有效增强了喷头接头与连通管之间的固定强度,同时保证了两者连接处的密封性能,降低脱模剂泄漏,同时通过设置雾化喷头,可降低脱模剂的浪费,提高脱模剂喷淋的均匀度并提高脱模效果;
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Figure CN224641398U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of spraying equipment, and in particular to a release agent spraying mechanism. Background Technology
[0002] In the fabrication of concrete pipe piles, two hollow semi-cylindrical molds are typically joined together, and centrifugal molding technology is used to evenly distribute and solidify the concrete. After the pipe pile is formed, it needs to be easily removed from the mold. Therefore, before each pipe pile is fabricated, a release agent must be evenly applied to the inner surface of the mold. This is a crucial step to ensure that the pipe pile can be successfully demolded.
[0003] However, existing equipment for spraying release agents has significant drawbacks. The nozzle design of current spray guns is inadequate. Due to this nozzle construction, the release agent is sprayed in a watery state. This watery release agent is prone to splashing during spraying, failing to adhere effectively to the inner surface of the mold and resulting in significant waste, increasing production costs. Furthermore, the watery release agent is difficult to spray evenly, leading to uneven coverage in some areas and insufficient or no coverage in others. This results in inconsistent demolding performance for concrete pipe piles, with some areas experiencing difficulty in demolding and potentially damaging the pile surface, affecting pile quality and production efficiency. Therefore, developing a release agent spraying mechanism that improves spraying performance, reduces waste, and achieves uniform spraying is of significant practical importance. Utility Model Content
[0004] To improve the spraying effect of the spray gun, this application provides a mold release agent spraying mechanism.
[0005] The release agent spraying mechanism provided in this application adopts the following technical solution: A mold release agent spraying mechanism includes a spray gun body, the output end of which is fixed and connected to a connecting pipe, the output end of which is fitted with a nozzle connector, an atomizing nozzle being threaded onto the nozzle connector, and a fixing component for fixing and sealing the nozzle connector and the connecting pipe.
[0006] By adopting the above technical solution, the fixed connection design between the spray gun body and the connecting pipe ensures the stability of the release agent delivery. The sleeve fit between the connecting pipe and the nozzle connector facilitates the installation and replacement of the atomizing nozzle. The setting of the fixing component effectively enhances the fixing strength between the nozzle connector and the connecting pipe, while ensuring the sealing performance at the connection point, reducing release agent leakage. At the same time, by setting the atomizing nozzle, release agent waste can be reduced, the uniformity of release agent spraying can be improved, and the release effect can be enhanced.
[0007] Optionally, the fixing component includes a plurality of adhesive tapes, which are adhered to the connection between the nozzle connector and the connecting pipe and to the nozzle connector on the connecting pipe.
[0008] By adopting the above technical solution, this design can achieve rapid installation and disassembly, while utilizing the adhesive properties of the tape to effectively prevent leakage at the joints and ensure the stability of the spraying process.
[0009] Optionally, the fixing component includes a first sealing ring, which is fixedly connected to the inner wall of the nozzle connector. The nozzle connector is threaded with a plurality of fixing bolts, and the shank of the fixing bolts is threadedly connected to the connecting pipe.
[0010] By adopting the above technical solution, the connection between the nozzle connector and the connecting pipe is sealed by the first sealing ring, effectively preventing release agent leakage and improving the reliability of the spraying mechanism. Simultaneously, multiple fixing bolts secure the nozzle connector to the connecting pipe, ensuring the stability of the connection and reducing the risk of loosening due to vibration or pressure, thereby improving the overall structural stability and safety.
[0011] Optionally, a first annular groove is provided on the inner wall of the nozzle connector, and the first sealing ring is placed in the first annular groove.
[0012] By adopting the above technical solution, the sealing performance between the nozzle connector and the connecting pipe can be effectively improved, preventing the release agent from leaking from the connection point during high-pressure spraying. Simultaneously, the design of the first annular groove makes the installation of the first sealing ring more stable, reducing its displacement during use and thus ensuring a long-term stable sealing effect.
[0013] Optionally, the outer wall of the output end of the connecting pipe is threaded, the nozzle connector is threadedly connected to the connecting pipe, and the fixing assembly includes a receiving pipe fixedly connected to the connecting pipe. The receiving pipe is arranged around the outer wall of the connecting pipe, and the receiving pipe is provided with a locking member for restricting the rotation of the nozzle connector on the connecting pipe.
[0014] By adopting the above technical solution, the nozzle connector can be quickly installed and disassembled, improving operational efficiency. The receiving pipe is fixedly connected to the connecting pipe and set around its outer wall, further enhancing structural stability. The locking mechanism effectively restricts the rotation of the nozzle connector on the connecting pipe, ensuring the reliability and sealing of the connection and reducing leakage problems caused by loosening.
[0015] Optionally, the locking component is configured as a locking bolt, which passes through the outer wall of the receiving tube. A limiting hole is provided on the nozzle connector opposite to the shank of the locking bolt, and the shank of the locking bolt is placed in the limiting hole.
[0016] By adopting the above technical solution, a stable connection between the nozzle connector and the connecting pipe can be ensured. This design not only improves the reliability of the connection but also facilitates installation and disassembly.
[0017] Optionally, a second sealing ring is fixedly connected to the inner wall of the receiving tube.
[0018] By adopting the above technical solution, the sealing performance between the nozzle connector and the connecting pipe can be further improved, effectively preventing release agent leakage and ensuring the stability of the spraying process. This solution adds a second layer of sealing protection, based on the locking mechanism restricting nozzle connector rotation and the initial sealing provided by the first sealing ring, significantly enhancing the overall structural reliability.
[0019] Optionally, a second annular groove is formed on the inner wall of the receiving tube, and the second sealing ring is fixedly connected in the second annular groove.
[0020] By adopting the above technical solution, the sealing performance between the nozzle connector and the connecting pipe can be further improved, effectively preventing release agent leakage and ensuring the stability and reliability of the spraying process. This design uses a dedicated second annular groove on the inner wall of the receiving pipe to install the second sealing ring, making the sealing ring's position more precise and less prone to displacement or detachment, thereby improving the overall sealing effect and service life of the structure.
[0021] In summary, this application includes at least one of the following beneficial technical effects: 1. It effectively enhances the fixing strength between the nozzle connector and the connecting pipe, while ensuring the sealing performance at the connection between the two, reducing the leakage of release agent. At the same time, by setting the atomizing nozzle, it can reduce the waste of release agent, improve the uniformity of release agent spraying and improve the release effect. 2. This design allows for quick installation and removal of the nozzle connector, improving operational efficiency. The receiving pipe is fixedly connected to the connecting pipe and surrounds its outer wall, further enhancing structural stability. The locking mechanism effectively restricts the rotation of the nozzle connector on the connecting pipe, ensuring reliable and airtight connections and reducing leakage problems caused by loosening. 3. By setting a special second annular groove on the inner wall of the receiving tube to install the second sealing ring, the position of the sealing ring is more accurate and less prone to displacement or falling off, thereby improving the sealing effect and service life of the overall structure. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of this application; Figure 2 This is a schematic diagram of the overall structure of Embodiment 2 of this application; Figure 3 This is a schematic diagram of the structure of the first sealing ring in Embodiment 2 of this application; Figure 4 This is a schematic diagram of the overall structure of Embodiment 3 of this application; Figure 5 This is a schematic diagram of the structure of the second sealing ring in Embodiment 3 of this application; Figure 6 This is a schematic diagram of the locking component in Embodiment 3 of this application.
[0023] In the figure, 1 is the spray gun body; 2 is the connecting pipe; 3 is the nozzle connector; 31 is the first annular groove; 32 is the limiting hole; 4 is the atomizing nozzle; 5 is the fixing component; 51 is the tape; 52 is the first sealing ring; 53 is the fixing bolt; 54 is the receiving pipe; 541 is the second annular groove; 55 is the locking component; and 56 is the second sealing ring. Detailed Implementation
[0024] The following is in conjunction with the appendix Figure 1 -Appendix Figure 6 This application will be described in further detail below.
[0025] Example 1 Release agent spraying mechanism, refer to Figure 1 The system includes a spray gun body 1, which is configured as a spray gun for spraying release agent in the prior art. The output end of the spray gun body 1 is fixed and connected to a connecting pipe 2. A nozzle connector 3 is sleeved on the output end of the connecting pipe 2, and the nozzle connector 3 is coaxially arranged with the connecting pipe 2. An atomizing nozzle 4 is threaded onto the nozzle connector 3, and a fixing component 5 is provided between the nozzle connector 3 and the connecting pipe 2 to fix and seal both.
[0026] In this embodiment, the fixing component 5 includes multiple adhesive tapes 51. The multiple adhesive tapes 51 are bonded to the connection between the nozzle connector 3 and the connecting pipe 2 and the nozzle connector 3 is bonded to the connecting pipe 2.
[0027] Example 2 The difference from Example 1 is that: (Refer to...) Figure 2 and Figure 3 In this embodiment, the fixing component 5 includes a first sealing ring 52. A first annular groove 31 is formed on the inner wall of the nozzle connector 3 to which the first sealing ring 52 is located. The first sealing ring 52 is placed within the first annular groove 31 and is fixedly connected within it. Multiple fixing bolts 53 are threaded onto the nozzle connector 3. In this embodiment, two fixing bolts 53 are provided, located on opposite sides of the nozzle connector 3. The shank of each fixing bolt 53 is threaded onto the connecting pipe 2.
[0028] By rotating the fixing bolt 53, the rod of the fixing bolt 53 can be disengaged from the connecting pipe 2, thus completing the disassembly of the nozzle connector 3.
[0029] Example 3 The difference from Example 1 is that: (Refer to...) Figure 4 , Figure 5 and Figure 6 The outer wall of the output end of the connecting pipe 2 is threaded, and the nozzle connector 3 is threadedly connected to the connecting pipe 2. In this embodiment, the fixing component 5 includes a receiving pipe 54 fixedly connected to the connecting pipe 2. The receiving pipe 54 is coaxially arranged with the connecting pipe 2 and is arranged around the outer wall of the connecting pipe 2.
[0030] The receiving pipe 54 is provided with a locking member 55 for restricting the rotation of the nozzle connector 3 on the connecting pipe 2. In this embodiment, two locking members 55 are provided and are configured as locking bolts. The locking bolts pass through the outer wall of the receiving pipe 54, and the nozzle connector 3 opposite to the shank of the locking bolt is provided with a limiting hole 32, and the shank of the locking bolt is placed in the limiting hole 32.
[0031] Then, by rotating the locking bolt, the shank of the locking bolt can be disengaged from the nozzle connector 3. Subsequently, the nozzle connector 3 can be rotated to disengage from the connecting pipe 2, thereby completing the disassembly of the nozzle connector 3 from the connecting pipe 2.
[0032] Meanwhile, to improve the airtightness between the receiving pipe 54 and the nozzle connector 3, a second sealing ring 56 is fixedly provided on the inner wall of the receiving pipe 54. A second annular groove 541 is provided on the inner wall of the receiving pipe 54, and the second sealing ring 56 is fixedly connected in the second annular groove 541 and abuts against the outer wall of the nozzle connector 3.
[0033] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A mold release agent spraying mechanism, comprising a spray gun body (1), characterized in that, The output end of the spray gun body (1) is fixed and connected to a connecting pipe (2). The output end of the connecting pipe (2) is fitted with a nozzle connector (3). An atomizing nozzle (4) is threaded onto the nozzle connector (3). A fixing component (5) for fixing and sealing the two is provided between the nozzle connector (3) and the connecting pipe (2).
2. The mold release agent spraying mechanism according to claim 1, characterized in that, The fixing component (5) includes a plurality of tapes (51) which are bonded to the connection between the nozzle connector (3) and the connecting pipe (2) and to the nozzle connector (3) on the connecting pipe (2).
3. The mold release agent spraying mechanism according to claim 1, characterized in that, The fixing component (5) includes a first sealing ring (52), which is fixedly connected to the inner wall of the nozzle connector (3). The nozzle connector (3) is threaded with a plurality of fixing bolts (53), and the shank of the fixing bolts (53) is threadedly connected to the connecting pipe (2).
4. The mold release agent spraying mechanism according to claim 3, characterized in that, The nozzle connector (3) has a first annular groove on its inner wall, and the first sealing ring (52) is placed in the first annular groove.
5. The mold release agent spraying mechanism according to claim 1, characterized in that, The outer wall of the output end of the connecting pipe (2) is threaded, the nozzle connector (3) is threadedly connected to the connecting pipe (2), the fixing component (5) includes a receiving pipe (54) fixedly connected to the connecting pipe (2), the receiving pipe (54) is arranged around the outer wall of the connecting pipe (2), and the receiving pipe (54) is provided with a locking member (55) for restricting the rotation of the nozzle connector (3) on the connecting pipe (2).
6. The mold release agent spraying mechanism according to claim 5, characterized in that, The locking member (55) is a locking bolt, which passes through the outer wall of the receiving tube (54). A limiting hole (32) is opened on the nozzle connector (3) opposite to the shank of the locking bolt, and the shank of the locking bolt is placed in the limiting hole (32).
7. The mold release agent spraying mechanism according to claim 6, characterized in that, A second sealing ring (56) is fixedly connected to the inner wall of the receiving tube (54).
8. The release agent spraying mechanism according to claim 7, characterized in that, The inner wall of the receiving tube (54) is provided with a second annular groove (541), and the second sealing ring (56) is fixedly connected in the second annular groove (541).