A transformer of a new comb bar coil structure

Abstract

The utility model discloses a novel comb support bar coil structure's transformer, including three -phase coil and the iron core of parallel arrangement, the side wall of the insulating cylinder in three -phase coil is spaced apart and is provided with multiple long comb support bars around the central axis, and every long comb support bar extends along the length direction of insulating cylinder, and two ends extend to upper clamp piece and lower clamp piece respectively, the side wall of insulating cylinder is spaced apart and is provided with multiple short comb support bars around the central axis, and every short comb support bar extends along the length direction of insulating cylinder, and two ends extend to the two end faces of insulating cylinder respectively. The utility model on the basis of original comb support bar insulation and fixed wire cake function, through the extension comb support bar two end size, support between upper clamp piece and lower clamp piece, realized the coil axial positioning, replaced the function of upper yoke pad and lower yoke pad, through the auxiliary function of extension comb support bar, opened the product press -packs new structure, reduced product material and inventory, made product light weight, reduced production cost, improved enterprise competitive advantage.

Description

Technical Field

[0001] This utility model relates to the field of transformer structure technology, and in particular to a transformer with a novel comb-shaped support bar coil structure. Background Technology

[0002] The robustness of the transformer body assembly directly affects the transformer's mechanical strength and stability. For example, improper assembly can lead to vibration and noise during operation, affecting its service life and operating efficiency.

[0003] The design of the winding clamping structure and the process of fixing the iron core clamps determine the mechanical stability. If the assembly is not firm, the winding may be deformed or the iron core may be displaced under the impact of short-circuit current.

[0004] The connection strength between the body and the outer shell, as well as the compactness of the overall structure, affect the reliability of the equipment in a vibration environment. Assembly deviations may exacerbate mechanical stress during operation.

[0005] How to optimize the structure and process based on the existing transformer body assembly structure, thereby improving its functionality based on the original insulation material structure? Utility Model Content

[0006] The purpose of this invention is to provide a new type of transformer with a comb-shaped support coil structure, which improves the connection strength between the transformer body and the outer casing and the compactness of the overall structure, thereby enhancing the reliability of the transformer in a vibration environment.

[0007] To solve the above-mentioned technical problems, this utility model provides a new type of transformer with a comb-shaped support bar coil structure, including three-phase coils arranged side by side and an iron core;

[0008] The three-phase coil is provided with an upper clamp and a lower clamp at its upper and lower ends, respectively.

[0009] An insulating cylinder is provided inside each of the three-phase coils. Multiple long comb-shaped support bars are arranged at intervals around the central axis on the side wall of the insulating cylinder. Each long comb-shaped support bar extends along the length of the insulating cylinder and extends to the upper clamp and the lower clamp respectively at both ends.

[0010] Multiple short comb-shaped support bars are spaced apart around the central axis on the side wall of the insulating cylinder. Each short comb-shaped support bar extends along the length of the insulating cylinder and extends to the two end faces of the insulating cylinder at both ends.

[0011] Preferably, there are a total of 12 long comb-shaped support bars, with four bars configured for each of the three-phase coils, and they are evenly distributed around the central axis of the insulating cylinder.

[0012] Preferably, there are a total of 12 short comb-shaped support bars, with four bars configured for each three-phase coil, and they are staggered among the long comb-shaped support bars.

[0013] Preferably, the insulating cylinder has 8 support bar positions evenly distributed around its central axis; wherein, support bar positions 1, 3, 5, and 7 are equipped with long comb-shaped support bars, and support bar positions 2, 4, 6, and 8 are equipped with short comb-shaped support bars.

[0014] Preferably, the long comb-shaped support bar has multiple first winding grooves along the axial direction for winding coil wires.

[0015] Preferably, the short comb-shaped support bar has multiple second winding grooves along the axial direction for winding coil wires.

[0016] Preferably, the upper clamp and the lower clamp are provided with guide grooves to fix the ends of the long comb-shaped support strip.

[0017] Preferably, the guide groove is movably connected to the upper clamp and the lower clamp.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention, based on the original functions of comb-shaped support bars in insulation and fixing coils, extends the dimensions of both ends of the comb-shaped support bars to support them between the upper and lower clamps, thereby achieving axial positioning of the coil and replacing the function of the upper and lower yoke pads. By expanding the auxiliary functions of the comb-shaped support bars, it opens up new ideas and structures for product pressing, reduces product materials and inventory, makes the product lighter, reduces production costs, and enhances the company's competitive advantage. Attached Figure Description

[0020] Figure 1 This is a front view of a transformer with a novel comb-shaped support bar coil structure provided by this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the three-phase coil of the transformer provided by this utility model;

[0022] Figure 3 This is a top view of a transformer with a novel comb-shaped support bar coil structure provided by this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the long comb-shaped support bar provided by this utility model;

[0024] Figure 5 This is a structural schematic diagram of the short comb-shaped support bar provided by this utility model.

[0025] In the diagram: 1. Three-phase coil; 2. Iron core; 3. Upper clamp; 4. Lower clamp; 5. Insulating cylinder; 6. Long comb-shaped support bar; 601. First winding groove; 7. Short comb-shaped support bar; 701. Second winding groove; 8. Guide groove. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer from the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the present invention.

[0027] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0029] This utility model provides a transformer with a novel comb-shaped support bar coil structure. Please refer to [link / reference]. Figure 1 and Figure 2 It includes three-phase coils 1 arranged side by side and iron core 2; upper clamps 3 and lower clamps 4 are respectively provided at the upper and lower ends of the three-phase coils 1; and an insulating cylinder 5 is provided inside each of the three-phase coils 1.

[0030] Please also refer to Figure 3Multiple long comb-shaped support bars 6 are arranged at intervals around the central axis on the side wall of the insulating cylinder 5. Each long comb-shaped support bar 6 extends along the length direction of the insulating cylinder 5 and its two ends extend into the upper clamp 3 and the lower clamp 4, respectively. Multiple short comb-shaped support bars 7 are arranged at intervals around the central axis on the side wall of the insulating cylinder 5. Each short comb-shaped support bar 7 extends along the length direction of the insulating cylinder 5 and its two ends extend into the two end faces of the insulating cylinder 5, respectively.

[0031] Specifically, there are a total of 12 long comb-shaped support bars 6, with four bars configured for each of the three-phase coils 1, evenly distributed around the central axis of the insulating cylinder 5; there are a total of 12 short comb-shaped support bars 7, with four bars configured for each of the three-phase coils 1, and they are staggered among the long comb-shaped support bars 6.

[0032] Furthermore, the insulating cylinder 5 has 8 support bar positions evenly distributed around its central axis; among them, support bar positions 1, 3, 5, and 7 are equipped with long comb-shaped support bars 6, and support bar positions 2, 4, 6, and 8 are equipped with short comb-shaped support bars 7.

[0033] In this embodiment, as Figure 4 As shown, the long comb-shaped support bar 6 has multiple first winding grooves 601 along the axial direction for winding coil wires.

[0034] In this embodiment, as Figure 5 As shown, the short comb-shaped support bar 7 has multiple second winding grooves 701 along the axial direction for winding coil wires.

[0035] For further information, please refer to [link / reference]. Figure 3 The upper clamp 3 and the lower clamp 4 are provided with guide grooves 8 to fix the ends of the long comb-shaped support bar 6 and improve the overall short-circuit resistance of the transformer.

[0036] In this embodiment, the guide groove 8 is movably connected to the upper clamp 3 and the lower clamp 4 to prevent the long comb-shaped support bar 6 from shifting position due to accumulated errors and failing to fully match the guide groove 8.

[0037] In this embodiment, the transformer, based on the original functions of the comb-shaped support bar insulation and fixing the coil, achieves axial positioning of the coil by extending the dimensions of both ends of the comb-shaped support bar and supporting it between the upper and lower clamps, thus replacing the function of the upper and lower yoke pads. By expanding the auxiliary function of the comb-shaped support bar, a new approach and structure for product pressing has been opened up, reducing product materials and inventory, making the product lighter, reducing production costs, and enhancing the company's competitive advantage.

[0038] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.

Claims

1. A transformer of a novel comb bar coil structure, characterized by, Includes three-phase coils (1) arranged side by side and iron core (2); The three-phase coil (1) is provided with an upper clamp (3) and a lower clamp (4) at its upper and lower ends, respectively. An insulating cylinder (5) is provided inside each of the three-phase coils (1). Multiple long comb-shaped support bars (6) are provided at intervals around the central axis on the side wall of the insulating cylinder (5). Each long comb-shaped support bar (6) extends along the length direction of the insulating cylinder (5) and its two ends extend into the upper clamp (3) and the lower clamp (4) respectively. Multiple short comb-shaped support bars (7) are provided at intervals around the central axis on the side wall of the insulating cylinder (5). Each short comb-shaped support bar (7) extends along the length direction of the insulating cylinder (5) and extends to the two end faces of the insulating cylinder (5) at both ends.

2. A transformer of novel combler structure as claimed in claim 1, wherein, There are a total of 12 long comb-shaped support bars (6), with four bars configured for each of the three-phase coils (1), and they are evenly distributed around the central axis of the insulating cylinder (5).

3. The transformer with a novel comb-shaped support bar coil structure as described in claim 2, characterized in that, There are a total of 12 short comb-shaped support bars (7), with four bars configured for each of the three-phase coils (1), which are staggered among the long comb-shaped support bars (6).

4. The transformer with a novel comb-shaped support bar coil structure as described in claim 3, characterized in that, The insulating cylinder (5) has 8 support bar positions evenly distributed around the central axis; among them, long comb-shaped support bars (6) are installed in support bar positions 1, 3, 5 and 7, and short comb-shaped support bars (7) are installed in support bar positions 2, 4, 6 and 8.

5. A transformer with a novel comb-shaped support bar coil structure as described in claim 2, characterized in that, The long comb-shaped support bar (6) has multiple first winding grooves (601) along the axial direction for winding coil wires.

6. The transformer with a novel comb-shaped support bar coil structure as described in claim 3, characterized in that, The short comb-shaped support bar (7) has multiple second winding grooves (701) along the axial direction for winding the coil wire.

7. A transformer with a novel comb-shaped support bar coil structure as described in claim 2, characterized in that, The upper clamp (3) and the lower clamp (4) are provided with guide grooves (8) for fixing the ends of the long comb-shaped support bar (6).

8. A transformer with a novel comb-shaped support bar coil structure as described in claim 7, characterized in that, The guide groove (8) is movably connected to the upper clamp (3) and the lower clamp (4).

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