Tile cutter

CN224702290UActive Publication Date: 2026-09-01HUIZHOU SHICHUANG ADVERTISING DECORATION ENG CO LTD
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Patent Information

Application Number
CN202521630274.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2026-09-01
Estimated Expiration
2035-07-31

AI Technical Summary

Technical Problem

[0004]由于手持切割机对瓷砖切割时会产生大量的粉尘,而为了减小粉尘的产生,需要工人在切割的过程中对切割刀片进行洒水降尘,洒水的过程中会中断切割过程,并增加工人的劳动量,交替作业增加了瓷砖切割的危险性,因此我们需要提出瓷砖切割器

Benefits of technology

[0021]本实用新型主要通过喷水机构和防护机构之间的配合,通过防护机构可避免切割机的切割刀盘作业时对操作人员造成伤害,并且在瓷砖切割的过程中喷水机构利用水槽内的水对切割刀盘进行喷洒,对切割刀盘降温的同时减少粉尘的扬起,无需人工分开进行洒水和切割的工作,提高了瓷砖的切割效率,改善工作环境,保护操作人员健康。

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Abstract

This utility model relates to the field of tile cutting technology and discloses a tile cutter, including: a water tank and a three-dimensional support mounted on the water tank. An adjustment mechanism is installed on the three-dimensional support, and a tile cutting machine is mounted at the lower end of the adjustment mechanism. A protective mechanism for protecting the cutting disc of the cutting machine is also mounted at the lower end of the adjustment mechanism. A water spraying mechanism is mounted on the water tank, and the water outlet of the water spraying mechanism is located on the protective mechanism. Through the cooperation between the water spraying mechanism and the protective mechanism, the protective mechanism can prevent injury to the operator from the cutting disc of the cutting machine during operation. Furthermore, during tile cutting, the water spraying mechanism uses water from the water tank to spray the cutting disc, cooling the cutting disc and reducing dust generation. This eliminates the need for separate manual water spraying and cutting operations, improving tile cutting efficiency, improving the working environment, and protecting the health of operators.
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Description

Technical Field

[0001] This utility model relates to the field of tile cutting technology, specifically a tile cutter. Background Technology

[0002] Ceramic tiles are a type of acid- and alkali-resistant building or decorative material made from refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. Their raw materials are mostly clay and quartz sand, which are mixed after being compressed at high temperatures. They have high hardness and are commonly used in interior decoration. When laying wall and floor tiles, construction workers generally use a tile cutter to cut the tiles.

[0003] Existing tile cutters require the tile to be fixed in place before being cut using a handheld cutter. However, this method still has the following drawbacks:

[0004] Because handheld tile cutters generate a lot of dust when cutting tiles, workers need to spray water on the cutting blades to reduce dust generation during the cutting process. However, spraying water interrupts the cutting process and increases the workload of workers. Alternating between tasks increases the danger of tile cutting. Therefore, we need to propose a tile cutter. Utility Model Content

[0005] The purpose of this invention is to provide a tile cutter. By setting a water spraying mechanism in the water collection tank and placing the water outlet of the water spraying mechanism inside the protective cover of the cutting mechanism, water can be sprayed when the blade cuts the tile. This cools the cutting disc and reduces dust. It eliminates the need for manual separation of water spraying and cutting, reducing the danger of tile cutting while improving the efficiency of tile cutting, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a tile cutter, comprising:

[0007] A water tank, and a three-dimensional bracket installed on the water tank, wherein an adjustment mechanism is installed on the three-dimensional bracket, a tile cutting machine is provided at the lower end of the adjustment mechanism, and a protective mechanism for protecting the cutting disc on the cutting machine is provided at the lower end of the adjustment mechanism.

[0008] A water spraying mechanism installed on a water tank, with the water outlet of the water spraying mechanism located on a protective mechanism, sprays water from the water tank onto the cutting disc to reduce dust.

[0009] A first fastening mechanism for supporting the ceramic tile is provided on one side of the water tank. Two sets of inner guide beams are fixedly connected inside the water tank, and support beams are slidably provided on the two sets of inner guide beams. A second fastening mechanism is provided on the support beams. The ceramic tile is fastened by the first fastening mechanism and the second fastening mechanism.

[0010] Preferably, the water spraying mechanism includes a water pump, the water pump has an inlet pipe that penetrates the water tank at its inlet end, the inlet pipe has a filter cover for filtering out impurities at its inlet end, the water pump has a water guide hose at its outlet end, one end of the water guide hose is Y-shaped, and the water guide hose is connected to a nozzle through the Y-shaped end.

[0011] Preferably, the protective mechanism includes a protective cover, the spray ends of the two sets of nozzles penetrate the protective cover and are located at the top inside the protective cover, two sets of connecting plates are fixedly connected to one side of the protective cover, and two sets of connecting bolts are inserted into the opposite side of the two sets of connecting plates.

[0012] Preferably, the adjustment mechanism includes a base plate, an adjusting screw threaded onto the base plate, a handwheel fixedly connected to the upper end of the adjusting screw, a mounting plate for mounting a cutting machine rotatably connected to the lower end of the adjusting screw, a vertical rod penetrating the base plate fixedly connected to the mounting plate, and a handle fixedly connected to one side of the base plate.

[0013] Preferably, the three-dimensional support includes fixed frames fixed to both sides of the water tank, and movable frames slidably mounted on the two sets of fixed frames.

[0014] Preferably, the fixing frame includes two sets of fixing blocks and two sets of external guide rods, with the two sets of external guide rods fixedly connected between the two sets of fixing blocks, and the two sets of fixing blocks fixedly connected to the water tank.

[0015] Preferably, the movable frame includes movable blocks that are slidably disposed on two sets of fixed frames, and an upper guide rod for sliding the base plate is fixedly connected between the two sets of movable blocks.

[0016] Preferably, the first fastening mechanism includes a fixed frame fixedly connected to one side of the inner cavity of the water tank, a support block is provided at the lower end of the fixed frame, a first locking knob screw is threadedly connected to the upper end of the fixed frame, and a first pressure plate is fixedly connected to the lower end of the first locking knob screw.

[0017] Preferably, the second fastening mechanism includes a connecting handrail and two sets of fasteners;

[0018] Both sets of fasteners include a side frame fixedly connected to one side of the support beam. The upper end of the side frame is threaded with a second locking knob screw, and the lower end of the second locking knob screw is fixedly connected with a second pressure plate. The connecting handrail is fixedly connected to the top of the side frame of the two sets of fasteners.

[0019] Preferably, the water pump is installed on one side of the water tank, and a ramp is provided on the other side of the water tank. The ramp has an inclination angle of 60-80°, and limit protrusions are provided at both ends of the upper surface of the support beam.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] This utility model mainly utilizes the cooperation between a water spraying mechanism and a protective mechanism. The protective mechanism can prevent injury to operators from the cutting disc of the cutting machine during operation. During the tile cutting process, the water spraying mechanism uses water from the water tank to spray the cutting disc, which cools the cutting disc and reduces dust. There is no need to manually perform water spraying and cutting separately, which improves the tile cutting efficiency, improves the working environment, and protects the health of operators. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the three-dimensional support structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the adjustment mechanism and cutting machine structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the protective mechanism and dust suppression water spraying mechanism of this utility model;

[0026] Figure 5 This is a schematic diagram of the first fastening mechanism of this utility model;

[0027] Figure 6 This is a schematic diagram of the second fastening mechanism of this utility model.

[0028] In the diagram: 1. Water tank; 2. Three-dimensional support frame; 21. Fixed frame; 211. Fixed block; 212. Outer guide rod; 22. Movable frame; 221. Movable block; 222. Upper guide rod; 3. Adjustment mechanism; 31. Base plate; 32. Adjustment screw; 33. Handwheel; 34. Upright pole; 35. Handle; 36. Mounting plate; 4. Cutting machine; 5. Protective mechanism; 51. Protective cover; 52. Connecting plate; 53. Connecting bolt; 6. Water spraying mechanism; 61. Water 62. Pump; 63. Inlet pipe; 64. Filter cover; 65. Water guide hose; 66. Nozzle; 7. First fastening mechanism; 71. Fixing frame; 72. Support block; 73. First locking knob screw; 74. First pressure plate; 8. Support beam; 9. Second fastening mechanism; 91. Connecting handrail; 92. Fastener; 921. Side frame; 922. Second locking knob screw; 923. Second pressure plate; 10. Inner guide beam; 11. Slope plate; 12. Limiting protrusion. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6 This utility model provides a technical solution: a tile cutter, comprising:

[0031] Water tank 1, and three-dimensional bracket 2 installed on water tank 1. An adjustment mechanism 3 is installed on the three-dimensional bracket 2. A tile cutting machine 4 is installed at the lower end of the adjustment mechanism 3, and a protective mechanism 5 is installed at the lower end of the adjustment mechanism 3 to protect the cutting blade on the cutting machine 4.

[0032] A water spraying mechanism 6 is installed on the water tank 1. The water outlet of the water spraying mechanism 6 is set on the protective mechanism 5. The water in the water tank 1 is sprayed onto the cutting disc through the water spraying mechanism 6 to reduce dust.

[0033] A first fastening mechanism 7 for supporting the tiles is provided on one side of the water tank 1. Two sets of inner guide beams 10 are fixedly connected inside the water tank 1, and support beams 8 are slidably provided on the two sets of inner guide beams 10. A second fastening mechanism 9 is provided on the support beams 8. The tiles are fastened by the first fastening mechanism 7 and the second fastening mechanism 9.

[0034] The water spraying mechanism 6 includes a water pump 61. The water pump 61 has an inlet pipe 62 that penetrates the water tank 1. The inlet pipe 62 has a filter cover 63 for filtering out impurities. The water pump 61 has a water guide hose 64 at its outlet. One end of the water guide hose 64 is Y-shaped and is connected to a nozzle 65 through the Y-shaped end. During the water pumping process, the water pump 61 can effectively filter out impurities in the water tank 1 through the filter cover 63, preventing the nozzle 65 from clogging and ensuring the continuity of water spraying for dust suppression. The Y-shaped end of the water guide hose 64 is connected to the nozzle 65, which can spray water on both ends of the cutting disc to enhance the cooling and dust suppression effect.

[0035] Please see Figure 1-6The protective mechanism 5 includes a protective cover 51. The spray ends of the two sets of nozzles 65 penetrate the protective cover 51 and are located inside the top of the protective cover 51. Two sets of connecting plates 52 are fixedly connected to one side of the protective cover 51, and two sets of connecting bolts 53 are inserted into the opposite side of the two sets of connecting plates 52. The protective cover 51 can isolate the working area of ​​the cutting disc and reduce the risk of injury from flying debris. The connecting plates 52 and connecting bolts 53 facilitate the installation and disassembly of the protective cover 51 so as to maintain and replace the cutting disc.

[0036] Please see Figure 1-6 The adjustment mechanism 3 includes a base plate 31, on which an adjusting screw 32 is threadedly connected. A handwheel 33 is fixedly connected to the upper end of the adjusting screw 32, and a mounting plate 36 for mounting the cutting machine 4 is rotatably connected to the lower end of the adjusting screw 32. A vertical rod 34 that penetrates the base plate 31 is fixedly connected to the mounting plate 36. A handle 35 is fixedly connected to one side of the base plate 31. By driving the adjusting screw 32 through the handwheel 33, the height of the cutting machine 4 can be precisely adjusted to meet the cutting needs of tiles of different thicknesses. The vertical rod 34 penetrates the base plate 31, making the lifting and lowering process of the cutting machine 4 more stable. The handle 35 makes it convenient for the operator to move the adjustment mechanism 3, making the operation flexible and convenient.

[0037] The three-dimensional support 2 includes fixed frames 21 fixed on both sides of the water tank 1, and movable frames 22 slidably mounted on the two sets of fixed frames 21. The combination of fixed frames 21 and movable frames 22 provides stable support for the adjustment mechanism 3 and the cutting machine 4, and the movable frames 22 can slide on the fixed frames 21 to facilitate adjustment of the cutting position and expand the cutting range.

[0038] The fixed frame 21 includes two sets of fixed blocks 211 and two sets of outer guide rods 212. The two sets of outer guide rods 212 are fixedly connected between the two sets of fixed blocks 211, and the two sets of fixed blocks 211 are fixedly connected to the water tank 1. The setting of the outer guide rods 212 can ensure the stability of the movement of the movable frame 22, ensure that the cutting machine 4 will not shake during the cutting process, and ensure the cutting accuracy.

[0039] The movable frame 22 includes movable blocks 221 that are slidably disposed on two sets of fixed frames 21, and an upper guide rod 222 for sliding of the substrate 31 is fixedly connected between the two sets of movable blocks 221. The substrate 31 can slide stably through the upper guide rod 222, which further improves the flexibility of the position adjustment of the cutting machine 4 and facilitates cutting operations at different positions.

[0040] Please see Figure 1-6The first fastening mechanism 7 includes a fixed frame 71 fixedly connected to one side of the inner cavity of the sink 1. A support block 72 is provided at the lower end of the fixed frame 71. A first locking knob screw 73 is threadedly connected to the upper end of the fixed frame 71. A first pressure plate 74 is fixedly connected to the lower end of the first locking knob screw 73. The fixed frame 71 of the first fastening mechanism 7 facilitates the restriction of the tile installation position, while the position of the first pressure plate 74 can be adjusted by the first locking knob screw 73, thereby facilitating the pre-positioning of the tile. It can be adjusted according to the size and thickness of the tile to firmly fix the tile and prevent the tile from shifting during cutting.

[0041] Please see Figure 1-6 The second fastening mechanism 9 includes a connecting handrail 91 and two sets of fasteners 92;

[0042] Both sets of fasteners 92 include a side frame 921 fixedly connected to one side of the support beam 8. The upper end of the side frame 921 is threaded with a second locking knob screw 922, and the lower end of the second locking knob screw 922 is fixedly connected with a second pressure plate 923. The connecting handle 91 is fixedly connected to the top of the side frame 921 of the two sets of fasteners 92. The upper surface of the support block 72, the upper surface of the support beam 8, and the bottom of the inner side frame 921 are all set on the same plane, which makes it easy for the tile to be in a horizontal state after it is fixed. The tile can be fastened by adjusting the position of the second pressure plate 923 by adjusting the second locking knob screw 922. The connecting handle 91 facilitates the movement of the support beam 8, making the operation convenient and further improving the reliability of the tile fixing.

[0043] A water pump 61 is installed on one side of the water tank 1, and a ramp 11 is provided on the other side of the water tank 1. The ramp 11 has an inclination angle of 60-80°. Limiting protrusions 12 are provided at both ends of the upper surface of the support beam 8. The limiting protrusions 12 can prevent the position of the tiles from shifting, making it convenient to cut the tiles. At the same time, the ramp 11 facilitates the dumping of sewage in the water tank 1, improving the cleaning efficiency of the water tank 1.

[0044] In use, place one end of the tile on the first fastening mechanism 7 inside the sink 1, and use the first locking knob screw 73 to drive the first pressure plate 74 to press down and fix one end of the tile. At the same time, slide the support beam 8 on the two sets of inner guide beams 10 to adjust its position so that the tile touches the side frame 921. Then use the second locking knob screw 922 to drive the second pressure plate 923 to press down and complete the fixing of the tile.

[0045] When cutting tiles, the operator rotates the adjusting screw 32 via handwheel 33, which raises and lowers the mounting plate 36 and the cutting machine 4 to adjust the cutting height. The operator then starts the cutting machine 4 and the water pump 61. The water pump 61 draws water from the water tank 1 through the water inlet pipe 62 and filters impurities from the water through the filter cover 63. The water is then sprayed onto the cutting disc inside the protective cover 51 through the water guide hose 64 and the nozzle 65. This cools the cutting disc and moistens the tile cutting seam, thus reducing dust. At the same time, the operator can move the adjusting mechanism 3 via handle 35 to make the cutting disc cut along the tile cutting path, improving the cutting efficiency of the tiles.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tile cutter, characterized in that, include: A water tank, and a three-dimensional bracket installed on the water tank, wherein an adjustment mechanism is installed on the three-dimensional bracket, a tile cutting machine is provided at the lower end of the adjustment mechanism, and a protective mechanism for protecting the cutting disc on the cutting machine is provided at the lower end of the adjustment mechanism. A water spraying mechanism installed on a water tank, with the water outlet of the water spraying mechanism located on a protective mechanism, sprays water from the water tank onto the cutting disc to reduce dust. A first fastening mechanism for supporting the ceramic tile is provided on one side of the water tank. Two sets of inner guide beams are fixedly connected inside the water tank, and support beams are slidably provided on the two sets of inner guide beams. A second fastening mechanism is provided on the support beams. The ceramic tile is fastened by the first fastening mechanism and the second fastening mechanism.

2. The tile cutter according to claim 1, characterized in that: The water spraying mechanism includes a water pump, an inlet pipe that penetrates the water tank at the inlet end of the water pump, a filter cover for filtering out impurities at the inlet end of the inlet pipe, and a water guide hose at the outlet end of the water pump. One end of the water guide hose is Y-shaped and a nozzle is connected to the water guide hose through the Y-shaped end.

3. The tile cutter according to claim 2, characterized in that: The protective mechanism includes a protective cover, with the spray ends of the two sets of nozzles penetrating through the protective cover and located at the top inside the protective cover. Two sets of connecting plates are fixedly connected to one side of the protective cover, and two sets of connecting bolts are inserted into the opposite side of the two sets of connecting plates.

4. The tile cutter according to claim 3, characterized in that: The adjustment mechanism includes a base plate, on which an adjusting screw is threadedly connected. A handwheel is fixedly connected to the upper end of the adjusting screw, and a mounting plate for mounting a cutting machine is rotatably connected to the lower end of the adjusting screw. A vertical rod penetrating the base plate is fixedly connected to the mounting plate, and a handle is fixedly connected to one side of the base plate.

5. The tile cutter according to claim 4, characterized in that: The three-dimensional support includes fixed frames fixed to both sides of the water tank, and movable frames slidably mounted on the two sets of fixed frames.

6. The tile cutter according to claim 5, characterized in that: The fixing frame includes two sets of fixing blocks and two sets of external guide rods. The two sets of external guide rods are fixedly connected between the two sets of fixing blocks, and the two sets of fixing blocks are fixedly connected to the water tank.

7. The tile cutter according to claim 6, characterized in that: The movable frame includes movable blocks that are slidably mounted on two sets of fixed frames, and an upper guide rod for sliding the base plate is fixedly connected between the two sets of movable blocks.

8. The tile cutter according to claim 7, characterized in that: The first fastening mechanism includes a fixed frame fixedly connected to one side of the inner cavity of the water tank. A support block is provided at the lower end of the fixed frame, and a first locking knob screw is threadedly connected to the upper end of the fixed frame. A first pressure plate is fixedly connected to the lower end of the first locking knob screw.

9. The tile cutter according to claim 8, characterized in that: The second fastening mechanism includes a connecting handrail and two sets of fasteners; Both sets of fasteners include a side frame fixedly connected to one side of the support beam. The upper end of the side frame is threaded with a second locking knob screw, and the lower end of the second locking knob screw is fixedly connected with a second pressure plate. The connecting handrail is fixedly connected to the top of the side frame of the two sets of fasteners.

10. The tile cutter according to claim 9, characterized in that: The water pump is installed on one side of the water tank, and a ramp is provided on the other side of the water tank. The ramp has an inclination angle of 60-80°, and limit protrusions are provided at both ends of the upper surface of the support beam.