Automatic air regulating system of hydrogen chloride synthesis furnace

CN224720416UActive Publication Date: 2026-09-04QINGHAI YIHUA CHEM
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Patent Information

Application Number
CN202522323101.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2026-09-04
Estimated Expiration
2035-11-03

AI Technical Summary

Technical Problem

[0003]本实用新型旨在解决上述背景技术中提及的问题,提供一种氯化氢合成炉自动调气系统,以解决现有技术中依赖人工手动调节氢、氯流量和配比存在的操作强度大、易误操作等问题

Benefits of technology

该实用新型实现了氯碱合成氢气、氯气远程自动配比控制,减少了人工干预,大大降低了因人工操作带来的误操作风险,防止了因操作变形引发的过氯、压力波动等生产安全事故,同时减轻了操作人员的操作强度和难度。

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Abstract

The utility model discloses a kind of hydrogen chloride synthetic furnace automatic air adjusting systems, including hydrogen gas regulating loop, chlorine gas regulating loop and proportioner, hydrogen gas regulating loop includes the hydrogen gas regulator, hydrogen gas regulating valve, hydrogen gas flow transmitter connected in turn, the output of hydrogen gas flow transmitter is connected with the input of hydrogen gas regulator;Chlorine gas regulating loop includes the chlorine gas regulator, chlorine gas regulating valve, chlorine gas flow transmitter connected in turn;The output of chlorine gas flow transmitter is connected with the input of chlorine gas regulator;The input of proportioner is connected with hydrogen gas regulator;The output of proportioner is connected with chlorine gas regulator;The hydrogen gas regulator and chlorine gas regulator are respectively accessed external given signal, implement this system to reduce artificial intervention, greatly reduce the misoperation risk because of manual operation, prevent the over-chlorine, pressure fluctuation etc. Production safety accidents caused by operation deformation, while reducing the operation intensity and difficulty of operator.
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Description

Technical Field

[0001] This utility model relates to the field of hydrogen chloride synthesis production technology, and in particular to an automatic gas regulation system for a hydrogen chloride synthesis furnace. Background Technology

[0002] In the hydrogen chloride synthesis process, hydrogen and chlorine are reacted in a specific ratio in a graphite hydrogen chloride synthesis furnace. Currently, the flow rates and ratios of hydrogen and chlorine are adjusted remotely and manually. This method requires careful control, which not only increases the workload of operators but also poses a safety risk of misoperation, potentially leading to production accidents and affecting the stability of process parameters. Utility Model Content

[0003] The present invention aims to solve the problems mentioned in the background art above, and provides an automatic gas adjustment system for a hydrogen chloride synthesis furnace, so as to solve the problems of high operation intensity and easy error in the existing technology that relies on manual adjustment of hydrogen and chlorine flow rates and ratios.

[0004] To achieve the above-mentioned objectives, this utility model adopts the following technical solution: an automatic gas regulation system for a hydrogen chloride synthesis furnace, comprising a hydrogen regulation circuit, a chlorine regulation circuit, and a ratio meter. The hydrogen regulation circuit includes a hydrogen regulator, a hydrogen regulating valve, and a hydrogen flow transmitter connected in sequence, with the output terminal of the hydrogen flow transmitter connected to the input terminal of the hydrogen regulator. The chlorine regulation circuit includes a chlorine regulator, a chlorine regulating valve, and a chlorine flow transmitter connected in sequence, with the output terminal of the chlorine flow transmitter connected to the input terminal of the chlorine regulator. The input terminal of the ratio meter is connected to the hydrogen regulator, and the output terminal of the ratio meter is connected to the chlorine regulator. The hydrogen regulator and the chlorine regulator are respectively connected to an external input signal.

[0005] Furthermore, the hydrogen flow transmitter is used to detect the hydrogen flow rate entering the hydrogen chloride graphite synthesis furnace and transmit the detection signal to the hydrogen regulator.

[0006] Furthermore, the chlorine flow transmitter is used to detect the chlorine flow rate entering the hydrogen chloride graphite synthesis furnace and transmits the detection signal to the chlorine regulator.

[0007] Furthermore, the hydrogen regulator controls the opening degree of the hydrogen regulating valve based on the externally given hydrogen flow rate setpoint and the detection signal transmitted by the hydrogen flow rate transmitter.

[0008] Furthermore, the chlorine regulator controls the opening degree of the chlorine regulating valve based on the signal output by the ratio device and the detection signal transmitted by the chlorine flow transmitter.

[0009] Compared with the prior art, this utility model has the following advantages: This invention enables remote automatic proportioning control of hydrogen and chlorine in chlor-alkali synthesis, reducing manual intervention and significantly lowering the risk of misoperation caused by manual operation. It also prevents production safety accidents such as over-chlorination and pressure fluctuations caused by operational deviations, while reducing the intensity and difficulty of operation for personnel. Attached Figure Description

[0010] Figure 1 is a schematic diagram of the block of this utility model; Figure 2 is a schematic diagram of the system of this utility model.

[0011] Legend: 1-Hydrogen regulator, 2-Hydrogen regulating valve, 3-Hydrogen flow transmitter, 4-Ratio meter, 5-Chlorine regulator, 6-Chlorine regulating valve, 7-Chlorine flow transmitter. Detailed Implementation

[0012] The technical solution of this utility model will be clearly and completely described below with reference to Figures 1-2 in the embodiments of this utility model: An automatic gas regulation system for a hydrogen chloride synthesis furnace includes a hydrogen regulation circuit, a chlorine regulation circuit, and a ratio device 4. The hydrogen regulation circuit includes a hydrogen regulator 1, a hydrogen regulation valve 2, and a hydrogen flow transmitter 3 connected in sequence. The output end of the hydrogen flow transmitter 3 is connected to the input end of the hydrogen regulator 1. The hydrogen flow transmitter 3 is used to detect the hydrogen flow rate entering the hydrogen chloride graphite synthesis furnace and transmit the detection signal to the hydrogen regulator 1. The hydrogen regulator 1 controls the opening degree of the hydrogen regulation valve 2 according to the externally given hydrogen flow rate set value and the detection signal transmitted by the hydrogen flow transmitter 3.

[0013] The chlorine regulation circuit includes a chlorine regulator 5, a chlorine regulating valve 6, and a chlorine flow transmitter 7 connected in sequence. The output terminal of the chlorine flow transmitter 7 is connected to the input terminal of the chlorine regulator 5. The chlorine flow transmitter 7 is used to detect the chlorine flow rate entering the hydrogen chloride graphite synthesis furnace and transmits the detection signal to the chlorine regulator 5.

[0014] The input of the ratio meter 4 is connected to the hydrogen regulator 1, and the output of the ratio meter 4 is connected to the chlorine regulator 5. The hydrogen regulator 1 and the chlorine regulator 5 are respectively connected to external given signals. The chlorine regulator 5 controls the opening degree of the chlorine regulating valve 6 according to the signal output by the ratio meter 4 and the detection signal transmitted by the chlorine flow transmitter 7.

[0015] During operation, an externally input hydrogen flow rate setpoint is sent to hydrogen regulator 1. Hydrogen flow transmitter 3 monitors the hydrogen flow rate in real time and feeds the signal back to hydrogen regulator 1. Hydrogen regulator 1 controls the opening of hydrogen regulating valve 2 based on the deviation between the setpoint and the feedback signal, stabilizing the hydrogen flow rate near the setpoint. Simultaneously, hydrogen regulator 1 transmits the signal to ratio meter 4. Ratio meter 4 processes the signal according to the set hydrogen-chlorine ratio and transmits it to chlorine regulator 5 as a reference for setting the chlorine flow rate. Chlorine flow transmitter 7 monitors the chlorine flow rate in real time and feeds it back to chlorine regulator 5. Chlorine regulator 5 controls the opening of chlorine regulating valve 6 based on the deviation between the signal output from ratio meter 4 and the feedback signal, ensuring that the chlorine flow rate follows the hydrogen flow rate changes and maintaining a stable ratio between the two.

[0016] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. An automatic gas regulation system for a hydrogen chloride synthesis furnace, comprising a hydrogen regulation circuit, a chlorine regulation circuit, and a ratio meter (4), characterized in that: The hydrogen regulation circuit includes a hydrogen regulator (1), a hydrogen regulating valve (2), and a hydrogen flow transmitter (3) connected in sequence. The output end of the hydrogen flow transmitter (3) is connected to the input end of the hydrogen regulator (1). The chlorine regulation circuit includes a chlorine regulator (5), a chlorine regulating valve (6), and a chlorine flow transmitter (7) connected in sequence. The output end of the chlorine flow transmitter (7) is connected to the input end of the chlorine regulator (5). The input end of the ratio meter (4) is connected to the hydrogen regulator (1), and the output end of the ratio meter (4) is connected to the chlorine regulator (5). The hydrogen regulator (1) and the chlorine regulator (5) are respectively connected to an external given signal.

2. The automatic gas regulation system for a hydrogen chloride synthesis furnace according to claim 1, characterized in that: The hydrogen flow transmitter (3) is used to detect the flow rate of hydrogen entering the hydrogen chloride graphite synthesis furnace and transmit the detection signal to the hydrogen regulator (1).

3. The automatic gas regulation system for a hydrogen chloride synthesis furnace according to claim 1, characterized in that: The chlorine flow transmitter (7) is used to detect the chlorine flow rate entering the hydrogen chloride graphite synthesis furnace and transmit the detection signal to the chlorine regulator (5).

4. The automatic gas regulation system for a hydrogen chloride synthesis furnace according to claim 1, characterized in that: The hydrogen regulator (1) controls the opening degree of the hydrogen regulating valve (2) based on the externally given hydrogen flow rate setting value and the detection signal transmitted by the hydrogen flow rate transmitter (3).

5. The automatic gas regulation system for a hydrogen chloride synthesis furnace according to claim 1, characterized in that: The chlorine regulator (5) controls the opening degree of the chlorine regulating valve (6) based on the signal output by the ratio device (4) and the detection signal transmitted by the chlorine flow transmitter (7).