DISC BRAKE

The disc brake design addresses the challenge of dust collection by incorporating a detachable dust collector with adjustable guide vanes and filter modules, achieving effective dust collection, easy maintenance, and improved aesthetics.

DE102023127558B4Active Publication Date: 2025-04-30HL MANDO CORP
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Patent Information

Application Number
DE102023127558
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Priority Date
2023-01-12
Filing Date
2023-10-10
Publication Date
2025-04-30
Estimated Expiration
2043-10-10

AI Technical Summary

Technical Problem

Existing disc brakes do not effectively collect dust generated by friction between the disc and the brake pad, leading to environmental pollution and maintenance challenges.

Method used

A disc brake design featuring a dust collector with detachable filter modules on both sides of the caliper housing, which includes adjustable guide vanes to enhance dust collection efficiency and a logo body for aesthetic appeal.

Benefits of technology

The design reliably collects dust, minimizes its external diffusion, facilitates easy maintenance by allowing detachable filter modules, and improves the appearance and marketability of vehicles.

✦ Generated by Eureka AI based on patent content.

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Abstract

A disc brake according to one embodiment comprises a disc that rotates together with a wheel, and a pair of brake pads arranged on both sides of the disc, and comprises a caliper housing that has the brake pads arranged on an inner surface thereof and encloses at least a part of the disc, a logo body that is provided for covering at least a part of an outer surface of the caliper housing, and a dust collector that is configured to collect dust generated by contact between the disc and the brake pads and is detachably connected to the logo body, and the dust collector may comprise a first filter module arranged on one side of the caliper housing and a second filter module arranged on the other side of the caliper housing.
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Description

TECHNICAL AREA OF INVENTION

[0001] The present invention relates to a disc brake and in particular to a disc brake which reliably collects dust generated by friction between a brake pad and a disc and facilitates the maintenance of a brake system. DESCRIPTION OF THE STATE OF THE ART

[0002] Recently, with the emphasis on the importance of environmental protection, environmental friendliness has become a major issue in the automotive industry, and regulations concerning pollutants emitted by automobiles are also being continuously tightened.

[0003] Pollutants emitted by automobiles can be broadly classified into those emitted by an exhaust system and those emitted by non-exhaust systems. Exhaust system pollutants are those contained in the exhaust gases produced when an engine is running and are already subject to regulations. On the other hand, regulations concerning pollutants emitted by non-exhaust systems are expected to be implemented soon.

[0004] A representative pollutant among those emitted by non-exhaust systems can be, for example, dust generated by a braking system. Specifically, a disc brake, as a braking system fitted to a vehicle, obtains braking force through friction or clamping pressure between a disc and a brake pad by contacting and pressing the brake pad against both sides of the disc, which rotates with a wheel. This process can generate dust due to abrasion caused by friction between the disc and the brake pad, and this dust is known to contain a large number of substances harmful to the human body.

[0005] Additionally, a single-block disc brake with high rigidity and braking force has recently been developed and is being used in high-performance vehicles. Because the single-block disc brake exhibits greater friction or clamping pressure between the disc and brake pad, the amount of dust generated also increases.

[0006] Accordingly, a method is required to respond to a relevant regulation by reliably collecting dust or particulate matter generated by a braking system, and also to facilitate maintenance of the braking system by a user, such as a driver or the like.

[0007] German patent DE 10 2010 053 879 A1 describes a disc brake with a brake caliper housing and a dust collector. The dust collector comprises an encapsulation that covers the brake caliper housing and a chamber for collecting brake dust, which is connected to the encapsulation via a channel. The chamber is arranged adjacent to the brake caliper housing in the direction of rotation of a brake disc.

[0008] In DE 11 2019 002 574 B4, a disc brake with only one filter module is also described, which is connected to the brake caliper housing and is arranged adjacent to the caliper housing with respect to a main direction of rotation of the brake disc. REVELATION OF THE INVENTION

[0009] It is an object of the present invention to provide a disc brake that is capable of reliably collecting dust generated by friction between a disc and a brake pad.

[0010] Another object of the present invention is to provide a disc brake that is able to limit and minimize the external diffusion of dust generated by friction between a disc and a brake pad.

[0011] Another object of the present invention is directed towards providing a disc brake whose filter module is detachable in order to promote easy maintenance of a brake system.

[0012] Another objective of the present invention is to provide a disc brake that promotes an attractive appearance despite a filter module being mounted on it.

[0013] Another objective of the present invention is to provide a disc brake that is capable of improving the marketability and competitiveness of a vehicle.

[0014] Another objective of the present invention is to provide a disc brake with a simple design and improved product productivity and ease of assembly.

[0015] Additional advantages of the invention are partly set out in the following description and partly will be obvious from the description or can be learned through the implementation of the invention.

[0016] According to a first aspect of the present invention, a disc brake comprising a disc rotating with a wheel and a pair of brake pads arranged on both sides of the disc comprises: a caliper housing having the brake pads arranged on an inner surface thereof and enclosing at least a part of the disc; a logo body arranged to cover at least a part of an outer surface of the caliper housing; and a dust collector configured to collect dust generated by contact between the disc and the brake pads and detachably connected to the logo body, and the dust collector may comprise a first filter module arranged on a first side of the caliper housing and a second filter module arranged on a second side of the caliper housing.

[0017] The first filter module can include a first filter configured to filter out the dust and a first filter cover having a first mounting space in which the first filter is received and mounted on an inner circumferential surface of the first filter cover, and is detachably connected to the logo body.

[0018] The first filter module may further comprise a first fastening element that fastens the logo body and the first filter cover together or separates the logo body and the first filter cover from each other.

[0019] The first filter module can be arranged on a front side of the brake caliper housing, the first filter can have a first through-hole which is recessed and formed on an inner circumferential surface of the first filter to allow the disc to pass through, and the first filter module can further comprise at least one guide vane which is arranged at an end section of the first through-hole and directs an airflow containing the dust to the first filter.

[0020] The guide vane can be angle-adjustable for the first filter.

[0021] The guide wing can comprise a first guide wing facing an outer circumferential surface of the disk, and a pair of second guide wings facing one surface and another surface of the disk, respectively.

[0022] The first guide wing can be angle-adjustable in a direction parallel to an axial direction of the disk as an axis, and the second guide wings can be angle-adjustable in a direction corresponding to a radial direction of the disk as an axis.

[0023] The first filter cover may include at least one first discharge hole through which heat generated by contact between the disc and the brake pads, or an airflow containing the dust filtered out by the first filter, is discharged to an outside.

[0024] A central axis of the at least one first delivery hole can be arranged in a vertical direction.

[0025] The second filter module can include a second filter configured to filter out dust and a second filter cover, which has a second mounting space in which the second filter is received and stored on an inner circumferential surface of the second filter cover, and is detachably connected to the logo body.

[0026] The second filter module may also include a second fastening element that fastens the logo body and the second filter cover together or separates the logo body and the second filter cover from each other.

[0027] The second filter module can be located on the rear side of the brake caliper housing, and the second filter can have a second through-hole that is recessed and formed on an inner circumferential surface of the second filter to allow the disc to pass through.

[0028] The second filter cover may include at least one second discharge hole through which heat generated by contact between the disc and the brake pads, or an airflow containing the dust filtered out by the second filter, is discharged to an outside.

[0029] A central axis of at least one second dispensing hole can be arranged in a vertical direction.

[0030] The logo body may comprise an outer section that covers at least part of a front surface of the caliper housing and onto which a logo or emblem can be applied, and a cover section that is curved and extends from the outer section to cover at least part of an upper surface of the caliper housing.

[0031] The cover section may include at least one third discharge hole through which heat generated by contact between the disc and the brake pads is discharged to an outside.

[0032] A base bracket that supports the logo body and dust collector against a vehicle body and / or a support permanently installed on the vehicle body and / or the brake caliper housing may also be provided.

[0033] The dust collector may further comprise a first fastening element that fastens the logo body and the first filter cover together or separates the logo body and the first filter cover from each other, on a front side of the first filter cover; a second fastening element that fastens the logo body and the second filter cover together or separates the logo body and the second filter cover from each other, on a front side of the second filter cover; a third fastening element that fastens the logo body and the first filter cover together or separates the logo body and the first filter cover from each other, on a rear side of the first filter cover; and a fourth fastening element that fastens the logo body and the second filter cover together or separates the logo body and the second filter cover from each other, on a rear side of the second filter cover.

[0034] The first filter and the second filter can be made of metal with corrosion resistance and heat resistance.

[0035] According to a further aspect of the present invention, a disc brake comprising a disc that rotates together with a wheel and a pair of brake pads arranged on both sides of the disc comprises: a caliper housing, wherein the brake pads are arranged on an inner side thereof and enclose at least a part of the disc; a base support that is attached to and supported by a vehicle body and / or a support fixed to the vehicle body and / or the caliper housing; a dust collector comprising a first filter module arranged on a first side of the caliper housing and a second filter module arranged on a second side of the caliper housing for collecting dust generated by contact between the disc and the brake pads;and a logo body arranged to cover at least part of an outer surface of the brake caliper housing, wherein the dust collector and the logo body can be detachably connected to each other and supported by the base mount.

[0036] A rear side of the first filter module can be detachably connected to the base mount, a front side of the first filter module can be detachably connected to the logo body, a rear side of the second filter module can be detachably connected to the base mount, and a front side of the second filter module can be detachably connected to the logo body.

[0037] The first filter module can be located on the front of the brake caliper housing, and the second filter module can be located on the back of the brake caliper housing.

[0038] According to yet another aspect of the present invention, a disc brake with a disc rotating together with a wheel and a pair of brake pads arranged on both sides of the disc comprises: a caliper housing, wherein the brake pads are arranged on an inner side thereof and enclose at least a part of the disc; a base support attached to and supported by a vehicle body and / or a carrier fixedly installed on the vehicle body and / or the caliper housing; and a dust collector with a first filter module arranged on a first side of the caliper housing and a second filter module arranged on a second side of the caliper housing for collecting dust generated by contact between the disc and the brake pads, wherein the dust collector may be detachably connected to the base support.

[0039] The disc brake can further include the logo body, which is arranged to cover at least part of an outer surface of the brake caliper housing. The first filter module can comprise a first filter for filtering out dust and a first filter cover having a first mounting space in which the first filter is received and supported on an inner circumferential surface of the first filter cover, and is detachably connected to the logo body. The second filter module can comprise a second filter for filtering out dust and a second filter cover having a second mounting space in which the second filter is received and supported on an inner circumferential surface of the second filter cover, and is detachably connected to the logo body.

[0040] The logo body can be formed in one piece with the first filter cover and the second filter cover.

[0041] The devices of the present invention have further features and advantages which are evident from the accompanying drawings included herein and the following detailed description, which together serve to explain certain principles of the present invention, or which are set out in more detail therein. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] These and / or other aspects of the invention will become clearer and more easily understood from the following description of the embodiments in conjunction with the accompanying drawings, of which: Fig. 1 is a perspective view illustrating a disc brake according to a first exemplary embodiment of the present invention; Fig. 2 is a front view illustrating the disc brake according to the exemplary first embodiment of the present invention; Fig. 3 is a top view illustrating the disc brake according to the first exemplary embodiment of the present invention; Fig. 4 is a perspective view illustrating the disc brake according to the first exemplary embodiment of the present invention in a different direction; Fig. 5 is a perspective exploded view illustrating the disc brake according to the first exemplary embodiment of the present invention; Fig. 6 is a perspective exploded view illustrating the disc brake according to the first exemplary embodiment of the present invention in a different direction; Fig. 7 is a perspective view illustrating a state in which a logo body and a dust collector according to the first exemplary embodiment of the present invention are supported and mounted on a base support; Fig. 8 is a perspective view in another direction illustrating the state in which the logo body and the dust collector are supported and mounted on the base support according to the first exemplary embodiment of the present invention; Fig. 9 is a perspective view illustrating a first filter and a guide vane according to the first exemplary embodiment of the present invention; Fig. 10 is a perspective exploded view illustrating the first filter and the guide vane according to the first exemplary embodiment of the present invention; Fig. 11 a cross-sectional view along line AA' in Fig. 3 is, i.e., a cross-sectional view illustrating a first filter cover according to the first exemplary embodiment of the present invention; Fig. 12 a cross-sectional view along line BB' in Fig. 3 is, i.e., a cross-sectional view illustrating a second filter cover according to the first exemplary embodiment of the present invention; Fig. 13 is a cross-sectional view of the disc brake according to the first exemplary embodiment of the present invention, illustrating a state in which the dust collector collects dust; and Fig. 14 is a perspective view of a disc brake according to a second exemplary embodiment of the present invention.

[0043] It is understood that the accompanying drawings are not necessarily to scale and represent a somewhat simplified depiction of various features illustrating the basic principles of the present invention. The specific design features of the present invention, as contained herein, including, for example, specific dimensions, orientations, positions, and shapes, are partly determined by the specifically intended application and usage environment.

[0044] In the figures, reference numerals refer to the same or equivalent parts of the present invention in the various figures of the drawing. DETAILED DESCRIPTION

[0045] Embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following embodiment is provided to fully convey the present invention to a person skilled in the art in the field to which the present invention belongs. The present invention is not limited to the embodiment shown here, but can be carried out in other forms. The drawings may omit the illustration of parts not related to the description in order to clarify the present invention and may slightly exaggerate the size of the components to facilitate understanding.

[0046] Fig. 1 to Fig. Figure 3 is a perspective view, a front view and a top view, respectively, illustrating a disc brake 100 according to a first exemplary embodiment of the present invention, and Fig. Figure 4 is a perspective view illustrating the disc brake 100 according to the first exemplary embodiment of the present invention from a different direction. Additionally, Fig. 5 and Fig. 6 perspective exploded views illustrating the disc brake 100 according to the first exemplary embodiment of the present invention in different directions.

[0047] With reference to Fig. 1 to Fig. 6 The disc brake 100 according to the first exemplary embodiment of the present invention comprises a brake disc (not shown) which rotates together with a wheel (not shown) of a vehicle, a pair of brake pads 10 which are arranged on both the inner and outer sides of the disc, a carrier 20 which is fixedly installed on a vehicle body, a caliper housing 110 with the brake pads 10 which are arranged on an inner side thereof and provided for sliding and moving with respect to the carrier 20, a pressure element (not shown) which is installed on the caliper housing 110 for forward and backward movement, a guide rod 40 which guides the sliding movement of the caliper housing 110 with respect to the carrier 20, a logo body 120 which is provided for covering at least a part of the caliper housing 110, and a dust collector which collects dust.which is generated by contact between the disc and the brake pads 10, and a base bracket 150 which carries the logo body 120 and the dust collector.

[0048] The brake disc (not shown) is positioned to rotate with the vehicle's wheel, and the inner brake pad 10 and the outer brake pad 10 are each arranged on either side of the disc. The inner brake pad 10 and the outer brake pad 10 are fixedly installed on an inner pad plate and an outer pad plate, respectively, and the brake pads 10 are each attached to an inner surface (surface facing the brake disc) of each pad plate. The inner pad plate is positioned such that an outer surface of it is in contact with the pressing element described below, and the outer pad plate is installed on an inner rear surface of the brake caliper housing 110, which is described below together with the outer brake pad 10.Thus, when the vehicle is braked, the pressing element moves forward and pushes the inner pad and inner brake pad 10 towards the brake disc side to bring the inner pad and inner brake pad 10 into close contact with the brake disc side, and the caliper housing 110 slides thereon by a reaction force in a direction opposite to the forward direction of the pressing element with respect to the carrier 20, which is fixedly installed on the vehicle body, so that the outer pad and outer brake pad 10, which are installed in the caliper housing 110, can be pushed towards the brake disc side and brought into close contact with the brake disc side.

[0049] The pressing element (not shown) can be configured as a piston and provided to move forward and backward within a cylinder located in the brake caliper housing 110. The pressing element can brake the vehicle by moving forward due to hydraulic pressure of a pressing medium, such as brake fluid, or by receiving power from an actuator (not shown), described below, and moving forward. Additionally, the pressing element can release the vehicle's brakes by moving backward when the hydraulic pressure of the pressing medium is released, or by releasing the vehicle's brakes or a parking brake condition by receiving power from the actuator, described below, and moving backward.

[0050] The cylinder is arranged in the brake caliper housing 110 to allow the piston to move forward and backward, passing through a pair of coupling holes formed on both sides of the cylinder in a direction parallel to the forward and backward direction of the pressing element. The guide rod 40, described below, can be inserted into and attached to each of the coupling holes. The brake caliper housing 110 can be connected to and supported by the carrier 20 via the guide rod 40, and the brake caliper housing 110 can also slide and move along the guide rod 40 in the forward and backward direction relative to the carrier 20.In the brake caliper housing 110, part of a front surface and a top surface may be covered by the logo body 120, which is described below, and dust collectors, which are described below, may be provided in a front section and a rear section of the brake caliper housing 110. A detailed description of this is presented below.

[0051] Meanwhile, a front surface (front side) as described in the present embodiment means an exterior surface (outside) that a driver or user can inspect with the naked eye from outside the vehicle, and refers to a lower surface (bottom side) in Fig. 3. On the other hand, a rear surface (back side) as described in the present embodiment means an opposite side (inside) of the front surface (front side) and refers to an upper surface (top side) in Fig. 3.

[0052] The support 20 can be fixedly installed to a portable structure, such as the vehicle body, by means of a bolt or the like. A guide hole, formed by extending along a longitudinal direction of the guide rod 40, can be provided on both sides of the support 20, so that the guide rod 40, described below, can be inserted and pass through the guide hole. The brake linings 10 and lining plates can be arranged on an inner side of the support 20. A lining spring, configured to elastically support the brake linings 10 and lining plates, can be arranged between the support 20 and the lining plates. The base bracket 150, described below, can be arranged on a rear surface of the support 20.Both the support 20 and the base bracket 150 can have a bolt mounting hole which is fixed to the vehicle body by means of a fastening element, such as a bolt or the like, and the bolt mounting hole provided in the support 20 and the bolt mounting hole provided in the base bracket 150 can be arranged coaxially so that the support 20 and the base bracket 150 can be fastened and supported by a single fastening element to reduce one component.

[0053] The guide rod 40 is arranged to guide the sliding movement of the brake caliper housing 110 relative to the carrier 20. The guide rod 40 can be provided in a cylindrical form extending along the forward and reverse directions and arranged on both sides of the pressing element with respect to an axial direction of the pressing element. The guide rod 40 can be fixedly installed by being inserted and secured to both sides of the brake caliper housing 110 and arranged to be inserted through and pass through the guide hole formed by both sides of the carrier 20 in the forward and reverse directions. When the vehicle is braked or released, the sliding movement of the brake caliper housing 110 can be guided by the guide rod 40 moving forward or backward along the guide hole.At least one sealing element to prevent the inflow of foreign substances can be arranged between an outer circumferential surface of the guide rod 40 and a surrounding area of ​​the guide hole of the carrier 20.

[0054] The logo body 120 can be arranged on an outer surface of the brake caliper housing 110 and thus form an outer surface of the disc brake 100.

[0055] Fig. 5 and Fig. Figure 6 are perspective exploded views illustrating the disc brake 100 according to the first exemplary embodiment of the present invention from different directions. Additionally, Fig. 7 and Fig. 8 perspective views illustrating the state in which the logo body 120 and the dust collector are supported and mounted on the base support 150 according to the first exemplary embodiment of the present invention, in different directions from each other.

[0056] With reference to Fig. 1 to Fig. 8. The logo body 120 can be arranged such that it covers at least part of the front surface and the upper surface of the brake caliper housing 110. The logo body 120 can comprise an outer section 121, which covers at least part of the front surface of the brake caliper housing 110 and onto which a logo or emblem of a product or the vehicle can be applied, and a cover section 122, which is curved and extends from the outer section 121 to its rear in order to cover at least part of the upper surface of the brake caliper housing 110. The dust collector, which is described below, is detachably mounted on the logo body 120, so that the dust collector and the logo body 120 can support each other, and the logo body 120 can be stably mounted on the vehicle body by being connected and attached to the base bracket 150 by means of the first filter cover 132 and the second filter cover 142, which are described below.

[0057] The outer section 121 can be provided to cover at least a portion of the front surface of the brake caliper housing 110, thus forming an outer surface of the product. For this purpose, at least a portion of a front surface of the outer section 121 can be provided in a flat form, and the logo or emblem can be painted, stamped, or affixed to it. Additionally, a mounting bracket, connected to and attached to the dust collector described below, can be arranged on both sides of the outer section 121, and a plurality of discharge holes 121a can penetrate into and be formed in a side portion of the outer section 121 to dissipate and radiate the heat generated by friction between the disc and the brake pads 10 evenly to its outer surface.

[0058] The cover section 122 can be formed by being curved and extending from an upper end of the outer section 121 to the rear, thus being positioned over the brake caliper housing 110. The cover section 122 can be shaped to conform to an upper surface shape of the brake caliper housing 110, and a plurality of discharge holes 123 can penetrate into and be formed in the cover section 122 to dissipate and radiate the heat generated by friction between the disc and the brake pads 10 evenly to its outer surface.

[0059] The logo body 120 is designed not only to enclose the brake caliper housing 110, but also various components housed within it, such as the brake pads 10, the backing plates, and the like, thus enhancing the product's appearance as seen from the wheel or the vehicle's exterior. In particular, the appearance of wheels used in high-performance or luxury vehicles, and of the disc brake 100, is a crucial factor in consumers' purchasing decisions. Accordingly, the logo body 120 is designed to enclose various components and also to display the product or vehicle brand on its front surface, thereby improving the marketability and competitiveness of both the product and the vehicle.Additionally, since the dust collector described below is detachably mounted on both sides of the logo body 120, the stable storage of the first and second filter modules 130 and 140 can be promoted.

[0060] The dust collector is provided to limit and minimize the diffusion of harmful substances by collecting dust generated by contact between the disc and the brake pads 10. Additionally, the base bracket 150 is provided to securely support the logo body 120 and the dust collector.

[0061] With reference to Fig. 1 to Fig. 8. The base bracket 150 can be arranged on the rear side of the brake caliper housing 110 and permanently installed on the vehicle body by means of a fastening element, such as a bolt or the like, and the dust collector can be detachably mounted on the base bracket 150. Additionally, the logo body 120 can be detachably connected to the base bracket 150 by the dust collector and supported by it.For this purpose, a multitude of mounting holes, through which a fastening element, such as a bolt or the like, is inserted and penetrates, can be provided in the base bracket 150. The base bracket 150 can be provided in a plate form designed to enclose only a portion of a rear surface of the caliper housing 110 in order to reduce the weight of the product and dissipate heat evenly, and can be positioned at a predetermined distance from the caliper housing 110 or a surrounding component, such as an actuator or the like. Additionally, if the base bracket 150 detachably supports the logo body 120 and the dust collector, the base bracket 150 can be fixedly installed on the carrier 20, which is fixedly mounted on the vehicle body or the caliper housing 110.

[0062] The dust collector has a first filter module 130, which is arranged on one side of the brake caliper housing 110, and a second filter module 140, which is arranged on the other side of the brake caliper housing 110, and can be provided in a detachable manner for easy maintenance.

[0063] Fig. Figure 9 is a perspective view illustrating the first filter 131 and a guide wing according to the first exemplary embodiment of the present invention, and Fig. Figure 10 is a perspective exploded view illustrating the first filter 131 and the guide vane according to the first exemplary embodiment of the present invention. Additionally, Fig. 11 and Fig. 12 a cross-sectional view along line AA' in Fig. 3 or a cross-sectional view along line BB' in Fig. 3, i.e. cross-sectional views illustrating the first filter cover 132 and the second filter cover 142 respectively according to the first exemplary embodiment of the present invention. Fig. Figure 13 is a cross-sectional view of the disc brake 100 according to the first exemplary embodiment of the present invention, illustrating a state in which the dust collector collects dust.

[0064] With reference to Fig. 1 to Fig. 11 The first filter module 130 can be arranged on a front side adjacent to the front of the vehicle with respect to the brake caliper housing 110. Additionally, the first filter module 130 can include the first filter 131, which filters out the dust, wherein the first filter cover 132 has a first mounting space 134 in which the first filter 131 is received and supported on an inner side thereof, and first and third fastening elements 135 and 136, which detachably support the first filter cover 132 (see, e.g., Fig. 7), and a guide vane that directs an airflow containing the dust to the first filter 131, wherein a front side of the first filter module 130 can be provided to be detachably attached to the logo body 120, and a rear side of the first filter module 130 can be detachably connected to the base mount 150.

[0065] The first filter 131 can receive the airflow containing the dust generated by contact between the disc and the brake pads 10, collect the dust, and discharge the airflow with the removed dust to its outer surface. The first filter 131 can be located in and supported by the first mounting space 134 formed on the inside of the first filter cover 132. Additionally, the first filter 131 can be formed in a circular arc shape corresponding to a disc shape, and a first through-hole 131a can be provided to be recessed on an inner circumferential surface to allow the disc to pass through.The first filter 131 can be mounted on and removed from the first mounting space 134 of the first filter cover 132. Therefore, when a replacement is necessary because the first filter 131 is damaged or has reached the end of its service life, it can be easily removed from the first filter cover 132 and replaced with a new first filter 131. The first filter 131 can be made of various materials, including metals that exhibit corrosion resistance and durability to maintain their shape and function even against high-pressure wash water flowing inside it when the vehicle or wheel is cleaned, and heat resistance sufficient to prevent deformation even from high-temperature heat. A guide vane that directs the airflow containing the dust to the first filter 131 can be attached to an end section (right end section in ). Fig. 2) of the first through-hole 131a of the first filter 131, and a detailed description thereof is presented below.

[0066] The first filter cover 132 can have the first mounting space 134, in which the first filter 131 is received and stored, on an inner surface thereof and detachably connected to at least one of the logo body 120 or the base support 150. Like the first filter 131, the first filter cover 132 can be formed in a circular arc shape corresponding to the disc shape, the first mounting space 134 can be defined on an inner circumferential surface of the first filter cover 132, and the first filter 131 can be provided to be mounted in and removed from the first mounting space 134. At a lower end of the first filter cover 132, a first support jaw 132a, extending to an inner surface of the first filter cover 132, can be provided to stably support the first filter 131 received in the first mounting space 134 (see, e.g., Fig. 5 and Fig. 6) A predetermined gap can be provided between the inner circumferential surface of the first filter cover 132 and an outer circumferential surface of the first filter 131, and thus the airflow passing through the first filter 131 can be smoothed.

[0067] At least one mounting bracket, connected to and attached to the logo body 120, can be located on the other side of a front surface (left end section in Fig. 2) the first filter cover 132 is provided, and at least one mounting bracket connected to and attached to the base bracket 150 can be placed on a rear surface (upper side surface in Fig. 3) be provided. The first filter cover 132 and the logo body 120 can be attached to or separated from each other by the first fastening element 135, and the first filter cover 132 and the base bracket 150 can be attached to or separated from each other by the third fastening element 136. The first fastening element 135 and the third fastening element 136 can be provided as bolts, and a fastening hole into which a bolt is inserted can be formed by each fastening bracket.Since the logo body 120 and the first filter cover 132 are connected and supported by the first fastening element 135, and the first filter cover 132 and the base bracket 150 are connected and supported by the third fastening element 136, the logo body 120 and the first filter cover 132 can be stably mounted on the vehicle body, and since the first filter cover 132 is detachably mounted with respect to a surrounding component by the first fastening element 135 and the third fastening element 136, maintenance of the product, such as replacing the first filter 131 or the like, can be carried out smoothly.

[0068] Meanwhile, the first filter cover 132 and the base holder 150, although not shown in the drawings, can each be provided with magnets and thus be mounted and separated by magnetic force. Likewise, the first filter cover 132 and the logo body 120 can also each be provided with magnets and mounted and separated by magnetic force, thus facilitating product maintenance, such as replacing the first filter 131 or the like.

[0069] A plurality of first discharge holes 133 can penetrate into and be formed in the first filter cover 132 to discharge the heat or the airflow containing the dust generated by contact between the disc and the brake pads 10 to the outside. The first discharge holes 133 can be formed such that the inside and outside of the first mounting space 134 can communicate with each other, and the central axes of the first discharge holes 133 can be arranged in a vertical direction or in a direction corresponding to it to radiate the heat generated inside uniformly to the outside, such that the central axis of each first discharge hole 133 is angled with respect to the thickness direction of the first filter cover 132.

[0070] The guide vane is provided to direct the airflow containing the dust to the first filter 131.

[0071] With reference to the Fig. 9 and Fig. 10 The guide wing can be provided at an end section of the first through-hole 131a of the first filter 131, and the guide wing can comprise a first guide wing 138, which is provided such that it faces an outer circumferential surface of the disk, a pair of second guide wings 139, which are provided on both sides of the first guide wing 138 and thus face one surface and the other surface of the disk respectively, and a wing support 137, which connects and supports the first and second guide wings 138 and 139 in order to be angle-adjustable on the first filter 131.

[0072] The wing bracket 137 can be configured to cover an inner circumferential surface of an end section of the first through-hole 131a. The wing bracket 137 can be provided with a mounting hole for attachment to the first filter 131, and a first axial hole, into which a pivot axis of the first guide wing 138 is inserted, and a second axial hole, into which a pivot axis of the pair of second guide wings 139 is inserted, can penetrate and be formed in the wing bracket 137.

[0073] The first and second guide vanes 138 and 139 can be mounted on the first filter 131 by means of the vane bracket 137. The first and second guide vanes 138 and 139 can be designed with cross-sections that gradually decrease along the direction of airflow and have an end section of a rear side (upper side in Fig. 10) can be designed such that it is inclined with respect to the direction of airflow towards the first filter 131. Thus, if a vortex occurs in the airflow flowing in the first through-hole 131a, the direction of the airflow towards the first filter 131 can be guided, and thus the dust collection performance of the first filter 131 can be improved.

[0074] The first and second guide vanes 138 and 139 can be provided with adjustable angles for the first filter 131. In particular, the arrangement angles of the first and second guide vanes 138 and 139 can be adjusted according to the vehicle's operating environment or weather conditions, such as temperature, and thus the dust collection performance can be maximized. For this purpose, the first guide vane 138 can be provided with adjustable angles on the vane bracket 137 in a direction parallel to an axial direction of the disk as an axis 138a, and the pair of guide vanes 139 can be provided with adjustable angles on the vane bracket 137 in a direction orthogonal to the axial direction of the first guide vane 138 and corresponding to a radial direction of the disk as an axis 139a.The first and second guide vanes 138 and 139 can be manufactured by presetting them at an optimal angle according to the environment of a sales area of ​​the vehicle or product, and the arrangement angles of the first and second guide vanes 138 and 139 can also be adjusted differently based on a level required by a user. By adjusting the arrangement angles of the first and second guide vanes 138 and 139 as needed, the dust collection performance of the first filter 131 can be improved despite different operating conditions of the product or vehicle.

[0075] With reference to Fig. 1 to Fig. 8 and Fig. 12 and Fig. 13 The second filter module 140 can be arranged on a rear side adjacent to the rear of the vehicle with respect to the brake caliper housing 110. Additionally, the second filter module 140 can comprise the second filter 141, which filters out the dust, the second filter cover 142, which has a second mounting space 144 in which the second filter 141 is received and supported on an inner surface thereof, and a second and a fourth fastening element 145 and 146, which detachably support the second filter cover 142 (see, for example, Figure 13). Fig. 7), wherein a front side of the second filter module 140 can be provided to be detachably attached to the logo body 120, and a rear side of the second filter module 140 can be detachably connected to the base mount 150.

[0076] The second filter 141 can receive the airflow containing the dust generated by contact between the disc and the brake pads 10, collect the dust, and discharge the airflow with the removed dust to its outer surface. The second filter 141 can be located in and supported by the second mounting space 144 formed on the inside of the second filter cover 142. Additionally, the second filter 141, like the first filter 131, can be formed in a circular arc shape corresponding to a disc shape, and a second through-hole 141a can be provided to be recessed on an inner circumferential surface to allow the disc to pass through.The second filter 141 can be mounted on and removed from the second mounting space 144 of the second filter cover 142. Therefore, if a replacement is necessary because the second filter 141 is damaged or has reached the end of its service life, it can be easily removed from the second filter cover 142 and replaced with a new second filter 141. The second filter 141 can be made from various materials, including metals that exhibit corrosion resistance and durability to maintain their shape and function even against high-pressure wash water flowing inside during vehicle or wheel cleaning, and heat resistance sufficient to prevent deformation even at high temperatures.

[0077] The second filter cover 142 can have the second mounting space 144, in which the second filter 141 is received and stored, on its inner side and can be detachably connected to at least one of the logo body 120 or the base support 150. Like the second filter 141, the second filter cover 142 can be formed in a circular arc shape corresponding to the disc shape, the second mounting space 144 can be provided on an inner circumferential surface, and the second filter 141 can be provided to be mounted in and removed from the first mounting space 144. At a lower end of the second filter cover 142, a second support jaw 142a, extending to an inner side of the second filter cover 142, can be provided to stably support the second filter 141, which is received in the second mounting space 144 (see, e.g., Figure 142). Fig. 6) A predetermined gap can be provided between the inner circumferential surface of the second filter cover 142 and an outer circumferential surface of the second filter 141, and thus the airflow passing through the second filter 141 can be smoothed.

[0078] At least one mounting bracket, connected to and attached to the logo body 120, can be mounted on one side of a front surface (right end section in Fig. 2) the second filter cover 142 is provided, and at least one mounting bracket connected to and attached to the base bracket 150 can be mounted on a rear surface (upper side surface in Fig. 3) be provided. The second filter cover 142 and the logo body 120 can be attached to or separated from each other by the second fastening element 145, and the second filter cover 142 and the base bracket 150 can be attached to or separated from each other by the fourth fastening element 146. The second fastening element 145 and the fourth fastening element 146 can be provided as bolts, and a fastening hole into which a bolt is inserted can be formed by each fastening bracket.Since the logo body 120 and the second filter cover 142 are connected and supported by the second fastening element 145, and the second filter cover 142 and the base bracket 150 are connected and supported by the fourth fastening element 146, the logo body 120 and the second filter cover 142 can be mounted on the vehicle body, and since the second filter cover 142 is detachably mounted with respect to a surrounding component by the second fastening element 145 and the fourth fastening element 146, maintenance of the product, such as replacing the second filter 141 or the like, can be carried out smoothly.

[0079] Meanwhile, the second filter cover 142 and the base holder 150, although not shown in the drawings, can each be provided with magnets and thus be mounted and separated by magnetic force. Likewise, the second filter cover 142 and the logo body 120 can also each be provided with magnets and mounted and separated by magnetic force, thus facilitating product maintenance, such as replacing the second filter 141 or the like.

[0080] A plurality of secondary discharge holes 143 can penetrate into and be formed in the second filter cover 142 to discharge heat or airflow containing dust generated by contact between the disc and the brake pads 10 to the outside. The secondary discharge holes 143 can be configured to allow communication between the inside and outside of the second mounting space 144, and the central axes of the secondary discharge holes 143 can be arranged vertically or in a direction corresponding to it to radiate heat generated inside uniformly to the outside, such that the central axis of each secondary discharge hole 143 is angled with respect to the thickness direction of the second filter cover 142.

[0081] In this way, the dust collector according to the first exemplary embodiment of the present invention can be provided with the first filter module 130, which is arranged in the front section, and the second filter module 140, which is arranged in the rear section. If the first filter module 130 and the second filter module 140 are detachably connected to a surrounding component, a filter module requiring maintenance can be selectively removed and then reinstalled, thus improving the efficiency of the product's operation and the user's ability to work. Furthermore, operating costs can be reliably reduced because a filter requiring replacement can be selectively removed and reinstalled, and a component such as a filter cover or the like can be used continuously.

[0082] The following describes a disc brake 200 according to a second exemplary embodiment of the present invention.

[0083] Fig. Figure 14 is a perspective view of the disc brake 200 according to the second exemplary embodiment of the present invention and with reference to Fig.14 The disc brake 200 according to the second exemplary embodiment of the present invention comprises a brake disc (not shown) which rotates together with a wheel (not shown) of a vehicle, the pair of brake pads 10 which are arranged on both sides of the disc, the carrier 20 which is fixedly installed on a vehicle body, the brake caliper housing 110 with the brake pads 10 which are arranged on an inner side thereof and provided for sliding and moving with respect to the carrier 20, a pressure element which is installed on the brake caliper housing 110 for forward and backward movement, the guide rod 40 which guides the sliding movement of the brake caliper housing 110 with respect to the carrier 20, a logo body 220 which is provided for covering at least a part of the brake caliper housing 110, a dust collector which collects dust which is generated by contact between the disc and the brake pads 10,and the base mount 150, which carries the logo body 220 and the dust collector.

[0084] In the following description of the disc brake 200 according to the second exemplary embodiment of the present invention, the same reference numerals are used to refer to the same elements in the description of the disc brake 100 according to the first exemplary embodiment, unless expressly stated otherwise, and therefore a description of it is omitted to avoid repetition of content.

[0085] The logo body 220 can be provided on an outer surface of the brake caliper housing 110, thus forming an outer surface of the disc brake 200. The logo body 220 can be arranged to cover at least parts of the front surface and the upper surface of the brake caliper housing 110 and to comprise an outer section 221, which covers at least part of the front surface of the brake caliper housing 110 and onto which a logo or emblem of a product or vehicle can be applied, and a cover section 222, which is curved and extends from the outer section 221 towards its rear to cover at least part of the upper surface of the brake caliper housing 110. The logo body 220 can be provided integrally with the first and second filter covers 232 and 242 of the dust collector and can be detachably connected to and supported by the base bracket 150.

[0086] The dust collector is provided to limit and minimize the diffusion of harmful substances by collecting dust generated by contact between the disc and the brake pads 10, and the base bracket 150 is provided to stably support the logo body 220 and the dust collector.

[0087] The base bracket 150 can be provided on the rear of the brake caliper housing 110 and permanently installed on the vehicle body by a fastening element, such as a bolt or the like, and the dust collector can be detachably mounted on the base bracket 150. Additionally, the logo body 220 and the dust collector can be detachably connected to and supported by the base bracket 150.

[0088] The dust collector comprises a first filter module 230, which is arranged on one side of the brake caliper housing 110, and a second filter module 240, which is arranged on the other side of the brake caliper housing 110, and can be provided in a detachable manner for easy maintenance.

[0089] The first filter cover 232 can have a first mounting space 234 in which a first filter (not shown) is received and stored on an inner surface thereof, provided integrally with the logo body 220 and thus detachably connected to the base holder 150. For this purpose, the front surface and the upper surface of the first filter cover 232 can be configured to extend from the logo body 220, and at least one mounting bracket, connected to and attached to the base holder 150, can be provided on its rear surface.The logo body 220, the first filter cover 232, and the base holder 150 can be attached to or separated from each other by a fastening element. This allows the logo body 220 and the first filter cover 232 to be detached from a surrounding component, thus facilitating product maintenance, such as replacing the first filter 231. Furthermore, although not shown in the drawings, the first filter cover 232 and the base holder 150 can each be provided with magnets and attached to and separated from each other by magnetic force, thereby facilitating product maintenance, such as replacing the first filter 231.

[0090] The second filter cover 242 can have a second mounting space 244 in which a second filter (not shown) is received and stored on an inner surface thereof, provided integrally with the logo body 220 and thus detachably connected to the base holder 150. For this purpose, the front surface and the upper surface of the second filter cover 242 can be configured to extend from the logo body 220, and at least one mounting bracket, connected to and attached to the base holder 150, can be provided on its rear surface.The logo body 220, the second filter cover 242, and the base bracket 150 can be attached to or separated from each other by a fastening element. Thus, the logo body 220 and the first and second filter covers 232 and 242 can be detached from a surrounding component, allowing for easy product maintenance, such as replacing the second filter 231. Furthermore, the second filter cover 242 and the base bracket 150, although not shown in the drawings, can each be provided with magnets and attached to or separated from each other by magnetic force, further facilitating product maintenance, such as replacing the second filter 232.

[0091] Since the dust collector according to the second exemplary embodiment of the present invention, comprising the logo body 220, on which a logo or emblem is applied, and the first and second filter covers 232 and 242, can be provided not only as a single unit but also detachably from a surrounding component, assembly can be simplified and product ease of assembly improved. Furthermore, since the logo body 220 and the first and second filter covers 232 and 242 can be easily removed from and reattached to the surrounding component during maintenance, such as filter replacement, operational efficiency and user-friendliness can be improved. Operating costs can also be reliably reduced because only one filter needs to be selectively removed and reattached, and a component such as a filter cover or the like can be used continuously.

[0092] A disc brake according to an exemplary embodiment of the present invention can reliably collect dust generated by friction between a disc and a brake pad.

[0093] A disc brake according to an exemplary embodiment of the present invention can limit and minimize the external diffusion of dust generated by friction between a disc and a brake pad.

[0094] A disc brake according to an exemplary embodiment of the present invention can have a detachable filter module and thus promote easy maintenance.

[0095] A disc brake according to an exemplary embodiment of the present invention can promote an attractive appearance despite a filter module being mounted on it.

[0096] A disc brake according to an exemplary embodiment of the present invention can improve the marketability and competitiveness of a vehicle.

[0097] A disc brake according to an exemplary embodiment of the present invention can have a simple design and improve the productivity and assembleability of a product.

Claims

[1] A disc brake (100, 200) comprising a disc rotating together with a wheel and a pair of brake pads (10) arranged on either side of the disc, the disc brake (100) comprising: a brake caliper housing (110) having the brake pads (10) arranged on an inner side thereof and enclosing at least a portion of the disc; a logo body (120, 220) arranged to cover at least a portion of an outer surface of the brake caliper housing (110); and a dust collector configured to collect dust generated by contact between the disc and the brake pads (10) and a first filter module (130, 230) arranged on a first side of the brake caliper housing (110), characterized by , that the dust collector is detachably connected to the logo body (120, 220) and, in addition to the first filter module (130, 230), has a second filter module (140, 240) arranged on a second side of the brake caliper housing (110). [2] Disc brake (100, 200) according to claim 1, wherein the first filter module (130, 230) comprises: a first filter (131) configured to filter out the dust; and a first filter cover (132, 232) having a first mounting space (134, 234) in which the first filter (131) is received and mounted on an inner peripheral surface of the first filter cover (132, 232), and detachably connected to the logo body (120, 220). [3] The disc brake (100) of claim 2, wherein the first filter module (130) further comprises a first fastening element (135) configured to fasten the logo body (120) and the first filter cover (132) to each other or to separate the logo body (120) and the first filter cover (132) from each other. [4] Disc brake (100, 200) according to claim 2 or 3, wherein: the first filter module (130) is arranged on a front side of the brake caliper housing (110), the first filter (131) has a first through-hole (131a) which is recessed and formed on an inner peripheral surface of the first filter (131) to allow the disc to pass therethrough, and the first filter module (130) further comprises at least one guide vane (138, 139) arranged at an end portion of the first through-hole (131a) and guiding an air flow containing the dust to the first filter (131, 131). [5] Disc brake (100) according to claim 4, wherein the guide wing (138, 139) is angle adjustable for the first filter (131, 231). [6] Disc brake (100) according to claim 4 or 5, wherein the guide wing (138, 139) comprises: a first guide wing (138) facing an outer peripheral surface of the disc, and a pair of second guide wings (139) facing one surface and another surface of the disc, respectively. [7] Disc brake (100) according to claim 6, wherein: the first guide wing (138) is configured to be angle adjustable in a direction parallel to an axial direction of the disc as an axis (138a), and the second guide wings (138, 139) are configured to be angle adjustable in a direction corresponding to a radial direction of the disc as an axis (139a). [8] Disc brake (100) according to one of claims 2 to 7, wherein: the first filter cover (132) comprises at least one first discharge hole (133) through which heat generated by contact between the disc and the brake pads (10) or an air flow with the dust filtered out by the first filter (131) is discharged to an outside, and a central axis of the at least one first discharge hole (133) is arranged in a vertical direction. [9] Disc brake (100, 200) according to one of claims 2 to 8, wherein the second filter module (140, 240) comprises: a second filter (141) configured to filter out the dust; and a second filter cover (142, 242) having a second mounting space (144, 244) in which the second filter (141) is received and mounted on an inner peripheral surface of the second filter cover (142, 242), and detachably connected to the logo body (120, 220). [10] The disc brake (100) of claim 9, wherein the second filter module (140) further comprises a second fastening element (145) configured to fasten the logo body (120) and the second filter cover (142) to each other or to separate the logo body (120) and the second filter cover (142) from each other. [11] Disc brake (100, 200) according to claim 9 or 10, wherein: the second filter module (140, 240) is arranged on a rear side of the brake caliper housing (110), and the second filter (141) has a second through-hole (141a) which is recessed and formed on an inner peripheral surface of the second filter (141) to allow the disk to pass therethrough. [12] Disc brake (100, 200) according to one of claims 9 to 11, wherein: the second filter cover (142, 242) comprises at least one second discharge hole (143) through which heat generated by contact between the disc and the brake pads (10) or an air flow with the dust filtered out by the second filter (141) is discharged to an outside, and a central axis of the at least one second discharge hole (143) is arranged in a vertical direction. [13] Disc brake (100, 200) according to one of claims 1 to 12, wherein the logo body (120, 220) comprises: an outer portion (121, 221) covering at least part of a front surface of the brake caliper housing (110) and to which a logo or emblem can be applied; and a cover portion (122, 222) which is bent and extends from the outer portion (121, 221) to cover at least a part of an upper surface of the caliper housing (110). [14] A disc brake (100, 200) according to any one of claims 9 to 12 or 13 as dependent on any one of claims 9 to 12, wherein the first filter (131, 231) and the second filter (141) are made of metal having corrosion resistance and heat resistance. [15] A disc brake (100, 200) comprising a disc rotating together with a wheel and a pair of brake pads (10) arranged on either side of the disc, the disc brake comprising: a brake caliper housing (110) having the brake pads (10) arranged on an inner side thereof and enclosing at least a portion of the disc; a base bracket (150) attached to and supported by a vehicle body and / or a carrier (20) fixedly installed on the vehicle body and / or the brake caliper housing (110); a dust collector having a first filter module (130, 230) arranged on a first side of the brake caliper housing (110); and a logo body (120, 220) arranged to cover at least a portion of an outer surface of the brake caliper housing (110), characterized by , that the dust collector comprises, in addition to the first filter module (130, 230), a second filter module (140, 240) arranged on a second side of the brake caliper housing (110) for collecting dust generated by contact between the disc and the brake pads (10), and the dust collector and the logo body (120, 220) are detachably connected to each other and are carried by the base holder (150). [16] Disc brake (100, 200) according to claim 15, wherein: a rear side of the first filter module (130, 230) is detachably connected to the base holder (150), a front side of the first filter module (130, 230) is detachably attached to the logo body (120, 220), a rear side of the second filter module (140, 240) is detachably connected to the base holder (150), and a front side of the second filter module (140, 240) is detachably attached to the logo body (120, 220). [17] Disc brake (100) according to claim 16, wherein: the first filter module (130, 230) is arranged on a front side of the brake caliper housing (110), and the second filter module (140, 240) is arranged on a rear side of the brake caliper housing (110). [18] A disc brake (100, 200) comprising a disc rotating together with a wheel and a pair of brake pads (10) arranged on either side of the disc, the disc brake comprising: a brake caliper housing (110) having the brake pads (10) arranged on an inner side thereof and enclosing at least a portion of the disc; a base bracket (150) attached to and supported by a vehicle body and / or a carrier (20) fixedly installed on the vehicle body and / or the brake caliper housing (110); and a dust collector with a first filter module (130, 230) arranged on a first side of the brake caliper housing (110), characterized by , that the dust collector comprises, in addition to the first filter module (130, 230), a second filter module (140, 240) arranged on a second side of the brake caliper housing (110) for collecting dust generated by contact between the disc and the brake pads (10), and the dust collector is detachably connected to the base bracket (150). [19] The disc brake (100) of claim 18, further comprising a logo body (120, 220) arranged to cover at least a portion of an outer surface of the caliper housing (110), wherein the first filter module comprises: a first filter (131, 231) for filtering out the dust; and a first filter cover (132, 232) having a first mounting space (134, 234) in which the first filter (131, 231) is received and mounted on an inner peripheral surface of the first filter cover (132, 232), and is detachably connected to the logo body (120, 220), and wherein the second filter module (140, 240) comprises: a second filter (141) for filtering out the dust; and a second filter cover (142, 242) having a second mounting space (144, 244) in which the second filter (141) is received and mounted on an inner peripheral surface of the second filter cover (142, 242), and detachably connected to the logo body (120, 220). [20] Disc brake (200) according to claim 19, wherein the logo body (220) is formed integrally with the first filter cover (232) and the second filter cover (242).

Citation Information

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