An outer roller device

Abstract

The invention provides an outer cylindrical roller device, comprising a stand, a gas-liquid booster cylinder, a rolling mechanism, a blocking mechanism, a transition device and a feeding device; the rolling mechanism is arranged on the upper end surface of the stand, and is used to roll the outer contour of the rotor; the gas-liquid booster cylinder is fixedly arranged on a support seat on the upper end surface of the stand through a support frame, and is located at the upper end of the rolling mechanism; a guide rod is provided on the gas-liquid booster cylinder, and the guide rod is telescopically arranged in the vertical direction just above the rolling mechanism, and is used to press the rotor downward; the feeding device is obliquely arranged on one side of the support frame, and extends to the rolling mechanism, and is used to convey the rotor; the blocking mechanism is arranged on the support frame, and is located on the feeding path of the feeding device, and is used to press the rotor on the feeding path into the rolling mechanism; the transition device is fixedly arranged on the side of the stand, and is used to receive the rotor after rolling; the scheme provided by the invention can effectively improve the rotor outer contour processing efficiency, ensure the processing quality, reduce the labor intensity of workers, and reduce the cost.

Description

Technical Field

[0001] The invention belongs to the technical field of round roller tooling, and in particular relates to an outer round roller device. Background Art

[0002] In recent years, my country's automated manufacturing industry has developed rapidly. However, manufacturers of electronic products currently still use manual operation or single-process mechanized operation, which has low production efficiency, and production quality, precision, and safety cannot be guaranteed; the existing rotor outer contour processing has always used manual feeding and manual material collection; operators are prone to fatigue and burns when manually feeding and collecting materials, which poses a great safety hazard, unstable quality, and low efficiency; and the existing technology does not yet have automatic rotor feeding, automatic rolling, precise transition, and especially automatic rotor positioning detection.

[0003] Based on the technical problems existing in the above-mentioned rotor processing, there is no relevant solution yet; therefore, it is urgent to find effective solutions to solve the above-mentioned problems. Summary of the invention

[0004] The purpose of the present invention is to address the deficiencies in the above-mentioned technology and to propose an outer cylindrical roller device, so as to solve the problems of low machining efficiency and poor quality of the existing rotors.

[0005] The present invention provides an outer cylindrical roller device, comprising a stand, a gas-liquid booster cylinder, a rolling mechanism, a blocking mechanism, a transition device and a feeding device; the rolling mechanism is arranged on the upper end surface of the stand and is used to roll the outer contour of the rotor; the gas-liquid booster cylinder is fixedly arranged on a support seat on the upper end surface of the stand through a support frame and is located at the upper end of the rolling mechanism; a guide rod is provided on the gas-liquid booster cylinder, and the guide rod is telescopically arranged in the vertical direction just above the rolling mechanism and is used to press down the rotor; the feeding device is obliquely arranged on one side of the support frame and extends to the rolling mechanism and is used to transport the rotor; the blocking mechanism is arranged on the support frame and is located on the feeding path of the feeding device and is used to press the rotor on the feeding path into the rolling mechanism; the transition device is fixedly arranged on the side of the stand and is used to receive the rotor after rolling.

[0006] Furthermore, a pusher head is also included; the pusher head is arranged on the rolling mechanism through a pusher head bracket; the pusher head is telescopically arranged on the pusher head bracket in the horizontal direction, and is used to push the rolled rotor onto the transition device.

[0007] Furthermore, the rolling mechanism includes a first roller and a second roller; the first roller and the second roller are arranged side by side on the upper end surface of the frame in the horizontal direction, and are driven to rotate by a motor to roll the outer contour of the rotor; the motor is arranged at the bottom of the frame.

[0008] Furthermore, the support frame includes four guide pillars and a fixed plate; the four guide pillars are fixedly arranged on the upper end surface of the platform in the vertical direction; the fixed plate is fixedly arranged on the four guide pillars in the horizontal direction through a locking nut; the gas-liquid booster cylinder is fixedly arranged at the center position of the upper end surface of the fixed plate; the guide rod passes through the fixed plate and is fixed by a guide sleeve.

[0009] Furthermore, a sensor is also included; the sensor is arranged on the side of the upper end surface of the fixed plate through a sensor bracket, and is used to provide a sensing signal to the blocking mechanism to press the rotor on the feeding channel into the rolling mechanism.

[0010] Furthermore, it also includes a three-color lamp and a control box; the three-color lamp is fixedly arranged on the upper end surface of the fixed plate through a support frame; and the control box is arranged on the upper end surface of the fixed plate.

[0011] Furthermore, it also includes a protective frame; the protective frame cover is arranged on the upper end surface of the platform; the support frame is located in the protective frame, and the fixing plate is flush with the upper end surface of the protective frame, so that the gas-liquid booster cylinder, the control box and the three-color lamp are exposed outside the protective frame.

[0012] Furthermore, it also includes an electric control box; the electric control box is arranged on the side of the stand; the motor is fixedly arranged in the bottom of the stand through a motor mounting seat.

[0013] Furthermore, it also includes a guard plate; the guard plate is fixedly arranged on four guide pillars in the horizontal direction and is located at the lower end of the fixed plate; a through hole is provided at the center of the guard plate; and the guide rod passes through the through hole and is arranged in the vertical direction.

[0014] By adopting the above technical scheme, the rotor can be automatically fed, automatically rolled, and accurately transitioned, and the rotor can be automatically positioned and detected; the scheme provided by the present invention can effectively improve the efficiency of rotor shape processing, ensure processing quality, reduce the labor intensity of workers, and thus reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0016] The present invention will be further described below in conjunction with the accompanying drawings:

[0017] FIG1 is a front view of an outer cylindrical roller device of the present invention;

[0018] Figure 2 This is a left view of an outer cylindrical roller device of the present invention;

[0019] Figure 3 A top view of an outer cylindrical roller device of the present invention;

[0020] Figure 4 A three-dimensional diagram of an outer cylindrical roller device of the present invention;

[0021] Figure 5 A three-dimensional diagram of an outer cylindrical roller device including a protective frame of the present invention;

[0022] Figure 6 It is a three-dimensional diagram of the transition device of the present invention;

[0023] Figure 7 It is a front view of the transition device of the present invention;

[0024] Figure 8 It is a side view of the transition device of the present invention.

[0025] In the figure: 1, gas-liquid booster cylinder; 2, guide sleeve; 3, guide column; 4, guide rod; 5, guard plate; 6, push head bracket; 7, locking nut; 8, blocking mechanism; 9, rolling mechanism; 10, locking nut; 11, locking nut; 12, gasket; 13, connecting flange; 14, transition device; 15, slide plate; 17, stand; 18, guard cover; 19, sensor bracket; 20, fixing plate; 21, floating joint; 22, sensor mounting frame; 23, push head; 24, guide sleeve ; 25. Base plate; 26. Support seat; 27. Feeding device; 28. Protection frame; 29. ​​Motor mounting seat; 30. Control box; 31. Electric control box; 32. Three-color lamp; 100. Mandrel; 200. Mandrel positioning block; 300. Swing table; 400. Base plate; 500. Position adjustment block; 600. Cylinder mounting plate; 700. Cylinder; 800. First side plate; 900. Second side plate; 110. Buffer bracket; 111. Buffer; 120. Mounting plate. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] As shown in Figure 1 to Figure 5As shown, the present invention provides an outer cylindrical roller device, including a stand 17, a gas-liquid booster cylinder 1, a rolling mechanism 9, a blocking mechanism 8, a transition device 14 and a feeding device 27; wherein the rolling mechanism 9 is arranged on the upper end surface of the stand 17, and is used to roll the outer contour of the rotor; the gas-liquid booster cylinder 1 is fixedly arranged on a support seat 26 on the upper end surface of the stand 17 through a support frame, and is located at the top of the rolling mechanism 9; a guide rod 4 is provided on the gas-liquid booster cylinder 1, and the guide rod 4 is retractable in the vertical direction and is arranged directly above the rolling mechanism 9, and is used to press down the rotor, so that the rotor can be rolled on the rolling mechanism 9. , to avoid separation from the rolling mechanism 9; the feeding device 27 is tiltedly arranged on one side of the support frame and extends to the rolling mechanism 9 for conveying the rotor; the blocking mechanism 8 is arranged on the support frame and is located on the feeding path of the feeding device 27, and is used to press the rotor on the feeding path into the rolling mechanism for rolling processing after receiving the sensor signal; the transition device 14 is fixedly arranged on the side of the stand 17, and is used to receive the rotor after rolling, and continue to convey and process it to the next mechanism; the above scheme can effectively improve the processing efficiency of the outer contour of the rotor, and can effectively guarantee the processing quality and reduce the labor intensity of workers.

[0028] Preferably, in combination with the above scheme, as shown in Figures 1 to Figure 5 As shown, in this embodiment, a pusher head 23 is also included; the pusher head 23 is arranged on the rolling mechanism 9 through the pusher head bracket 6; the pusher head 23 is retractably arranged on the pusher head bracket 6 in the horizontal direction, and is used to push the rolled rotor into the transition device 14; specifically, after the rotor is rolled on the rolling mechanism 9, the processed rotor is pushed into the transition device 14 through the pusher head 23 for the next step of transportation.

[0029] Preferably, in combination with the above scheme, as shown in Figures 1 to Figure 5 As shown, in this embodiment, the rolling mechanism 9 includes a first roller and a second roller; the first roller and the second roller are arranged side by side on the upper end surface of the stand 17 in the horizontal direction, and are driven to rotate by a motor; specifically, the first roller and the second roller rotate towards each other to roll the outer contour of the rotor; the motor is fixedly arranged in the bottom of the stand 17 through a motor mounting seat 29; specifically, the first roller and the second roller are driven to rotate by a high-speed motor, the bottom of the rotor is run-in on the first roller and the second roller, and the top of the rotor is pressed down by a guide rod to roll the rotor in a reasonable space.

[0030] Preferably, in combination with the above scheme, as shown in Figures 1 to Figure 5As shown, in this embodiment, the support frame includes four guide columns 3 and a fixed plate 20; the four guide columns 3 are fixedly arranged on the upper end surface of the platform 17 in the vertical direction; the fixed plate 20 is fixedly arranged on the four guide columns 3 in the horizontal direction through locking nuts 10 and 11; a gasket 12 is also provided between the guide column 3 and the locking nut 10; the gas-liquid booster cylinder 1 is fixedly arranged at the center position of the upper end surface of the fixed plate 20; the guide rod 4 passes through the fixed plate 20 and is fixed by the guide sleeve 2.

[0031] Preferably, in combination with the above scheme, as shown in Figures 1 to Figure 5 As shown, in this embodiment, a sensor and a shield 18 are also included; the sensor is arranged on the side of the upper end surface of the fixed plate 20 through a sensor bracket 19, and is used to provide a flip sensing signal to the blocking mechanism to press the rotor on the feeding channel into the rolling mechanism.

[0032] Preferably, in combination with the above scheme, as shown in Figures 1 to Figure 5 As shown, in this embodiment, a three-color lamp 32 and a control box 30 are also included; the three-color lamp 32 is fixedly arranged on the upper end surface of the fixing plate 20 through a support frame; and the control box 30 is arranged on the upper end surface of the fixing plate 20 .

[0033] Preferably, in combination with the above scheme, as shown in Figures 1 to Figure 5 As shown, in this embodiment, a protective frame 28 and an electric control box 31 are also included; the protective frame 28 is covered on the upper end surface of the stand 17; the support frame is located in the protective frame 28, and the fixing plate 20 is flush with the upper end surface of the protective frame 18, so that the gas-liquid booster cylinder 1, the control box 30 and the three-color light 32 are exposed outside the protective frame, and the electric control box 31 is arranged on the side of the stand 17.

[0034] Preferably, in combination with the above scheme, as shown in Figures 1 to Figure 5 As shown, in this embodiment, the support frame also includes a guard plate 5; the guard plate 5 is fixedly arranged on the four guide pillars 3 in the horizontal direction and is located at the lower end of the fixed plate 20; a guide sleeve 24 is also provided between the guard plate 5 and the guide pillars 3; a through hole is provided at the center of the guard plate 5; the guide rod 4 is arranged in the vertical direction through the through hole; a floating joint 21 is arranged on the guide rod 4 and is located between the guard plate 5 and the fixed plate 20, and the side of the through hole is connected to the floating joint 21 through a connecting flange 13; a slide plate 15 is also provided between the guard plate 5 and the fixed plate 20.

[0035] Preferably, in combination with the above scheme, as shown in FIG. 6 to FIG. Figure 8As shown, in this embodiment, the transition device includes a core shaft 100, a swing table 300, a base plate 400, a cylinder 700 and a buffer 111; wherein the core shaft 100 is rotatably set on the swing table 300 through a core shaft positioning block 200; a first side plate 800 and a second side plate 900 are respectively provided on both sides of the swing table 300; the buffer 111 is set on the swing table 300 through a buffer bracket; the swing table 300 is fixedly set on the upper end surface of the base plate 400; the cylinder 700 is fixedly set on the lower end surface of the base plate 400, and drives the core shaft 100 to rotate to a horizontal direction through the swing table 300, penetrates into the rotor to lift it, and transfers it to the next workstation; the transition device is fixedly set on the stand through the mounting plate 120; and a position adjustment block 500 is also provided on the base plate 400 for adjusting the position of the transition device.

[0036] By adopting the above technical scheme, the rotor can be automatically fed, automatically rolled, and accurately transitioned, and the rotor can be automatically positioned and detected; the scheme provided by the present invention can effectively improve the efficiency of rotor shape processing, ensure processing quality, reduce the labor intensity of workers, and thus reduce costs.

[0037] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the above-mentioned technical content without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments based on the technology of the present invention without departing from the content of the technical solution of the present invention belong to the protection scope of the present technical solution.

Claims

1. An outer cylindrical roller device, characterized in that: It includes a stand, a gas-liquid booster cylinder, a rolling mechanism, a blocking mechanism, a transition device and a feeding device; the rolling mechanism is arranged on the upper end surface of the stand, and is used to roll the outer contour of the rotor; the gas-liquid booster cylinder is fixedly arranged on the support seat on the upper end surface of the stand through a support frame, and is located at the upper end of the rolling mechanism; a guide rod is provided on the gas-liquid booster cylinder, and the guide rod is telescopically arranged in the vertical direction just above the rolling mechanism, and is used to press down the rotor; the feeding device is obliquely arranged on one side of the support frame and extends to the rolling mechanism, and is used to transport the rotor; the blocking mechanism is arranged on the support frame and is located on the feeding path of the feeding device, and is used to press the rotor on the feeding path into the rolling mechanism; the transition device is fixedly arranged on the side of the stand, and is used to receive the rotor after rolling; The transition device includes a core shaft, a swing table, a base plate, a cylinder and a buffer; the core shaft can be rotatably set on the swing table through a core shaft positioning block; a first side plate and a second side plate are respectively provided on both sides of the swing table; the buffer is set on the swing table through a buffer bracket; the swing table is fixedly set on the upper end surface of the base plate; the cylinder is fixedly set on the lower end surface of the base plate, and drives the core shaft to rotate to the horizontal direction through the swing table, and penetrates into the rotor to lift it, and transfers it to the next workstation.

2. The outer cylindrical roller device according to claim 1, characterized in that: It also includes a pusher head; the pusher head is arranged on the rolling mechanism through a pusher head bracket; the pusher head is telescopically arranged on the pusher head bracket in the horizontal direction, and is used to push the rolled rotor onto the transition device.

3. The outer cylindrical roller device according to claim 1, characterized in that: The rolling mechanism includes a first roller and a second roller; the first roller and the second roller are arranged side by side on the upper end surface of the frame in a horizontal direction, and are driven to rotate by a motor to roll the outer contour of the rotor; the motor is arranged at the bottom of the frame.

4. The outer cylindrical roller device according to claim 1, characterized in that: The support frame includes four guide pillars and a fixed plate; the four guide pillars are fixedly arranged on the upper end surface of the platform in the vertical direction; the fixed plate is fixedly arranged on the four guide pillars in the horizontal direction through a locking nut; the gas-liquid booster cylinder is fixedly arranged at the center position of the upper end surface of the fixed plate; the guide rod passes through the fixed plate and is fixed by a guide sleeve.

5. The outer cylindrical roller device according to claim 4, characterized in that: It also includes a sensor; the sensor is arranged on the side of the upper end surface of the fixed plate through a sensor bracket, and is used to provide a sensing signal to the blocking mechanism to press the rotor on the feeding channel into the rolling mechanism.

6. The outer cylindrical roller device according to claim 4, characterized in that: It also includes a three-color lamp and a control box; the three-color lamp is fixedly arranged on the upper end surface of the fixing plate through a support frame; and the control box is arranged on the upper end surface of the fixing plate.

7. The outer cylindrical roller device according to claim 6, characterized in that: It also includes a protection frame; the protection frame cover is arranged on the upper end surface of the platform; the support frame is located in the protection frame, and the fixing plate is flush with the upper end surface of the protection frame, so that the gas-liquid booster cylinder, the control box and the three-color lamp are exposed outside the protection frame.

8. The outer cylindrical roller device according to claim 3, characterized in that: It also includes an electric control box; the electric control box is arranged on the side of the stand; the motor is fixedly arranged in the bottom of the stand through a motor mounting seat.

9. The outer cylindrical roller device according to claim 4, characterized in that: It also includes a guard plate; the guard plate is fixedly arranged on the four guide pillars in the horizontal direction and is located at the lower end of the fixed plate; a through hole is provided at the center of the guard plate; the guide rod passes through the through hole and is arranged in the vertical direction.

Images