Zirconium ball cleaning device

By designing a zirconium ball cleaning device with integrated ultrasonic cleaning and screening functions, the problems of low cleaning efficiency and reduced grinding efficiency in the prior art are solved, and efficient cleaning and screening are achieved to ensure the high grinding efficiency of zirconium balls.

CN109482572BActive Publication Date: 2025-02-28NORTHERN ALTAIR NANOTECH CO LTD +1
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Patent Information

Application Number
CN201811631336.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-12-28
Publication Date
2025-02-28
Estimated Expiration
2038-12-28

AI Technical Summary

Technical Problem

The existing zirconium ball cleaning methods rely on manual operations, are inefficient and cannot be thoroughly cleaned, resulting in a reduced efficiency of zirconium ball polishing.

Method used

A zirconium ball cleaning device is designed, including a carrier body, a cleaning assembly and a screening assembly. The cleaning assembly cleans the zirconium balls through ultrasonic waves, and the screening assembly sieves the zirconium balls with lower grinding effects through screening mesh and vibration motors.

Benefits of technology

The cleaning efficiency and cleaning effect of zirconium balls are improved, ensuring that the zirconium balls have a high grinding efficiency after cleaning, and reducing the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a zirconium ball cleaning device, and relates to the technical field of zirconium ball cleaning equipment. A zirconium ball cleaning device, used for cleaning zirconium balls. The zirconium ball cleaning device includes a bearing body, a cleaning component and a screening component. A cleaning space with an opening is provided on the bearing body, and the cleaning space is used to accommodate zirconium balls. The cleaning component is connected to the bearing body, and the cleaning component is used to emit ultrasonic waves into the cleaning space. The screening component is arranged inside the cleaning space, and the screening component separates the cleaning space into a screening space and a qualified product cavity connected to the opening, and the screening component is used to screen zirconium balls whose internal radius of the qualified product cavity is less than a preset radius into the screening space. The zirconium ball cleaning device provided by the present invention can improve the cleaning efficiency of zirconium balls, enhance the cleaning effect of cleaning zirconium balls, and can screen out zirconium balls with low grinding effect, so as to ensure that the zirconium balls have high grinding efficiency after cleaning and screening.
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Description

Technical Field

[0001] The present invention relates to the technical field of zirconium ball cleaning equipment, and in particular to a zirconium ball cleaning device. Background Art

[0002] In the current ball milling process, the grinding medium used is zirconium oxide zirconium balls. After the ball mill has been working for a period of time, the grinding medium will be worn out, the diameter will be reduced, the grinding efficiency will be reduced, and it will even enter the material through the ball mill separator. At the same time, some materials will adhere to the surface of the zirconium balls, which will reduce the grinding efficiency. The zirconium balls must be cleaned regularly, sieved and graded, and the grinding media with smaller diameters must be screened out. The current cleaning method is manual cleaning, that is, the zirconium balls are released from the ball mill, placed in a small flatbed truck, deionized water is added, and then manually screened and graded. This not only consumes a lot of manpower and material resources, but also has a low cleaning efficiency, and may not be completely cleaned, and the screening is not thorough enough. Summary of the invention

[0003] The object of the present invention is to provide a zirconium ball cleaning device, which can improve the cleaning efficiency of the zirconium balls, enhance the cleaning effect of the zirconium balls, and can screen out the zirconium balls with low grinding effect, so as to ensure that the zirconium balls have a higher grinding efficiency after cleaning and screening.

[0004] The present invention provides a technical solution:

[0005] A zirconium ball cleaning device is used for cleaning zirconium balls. The zirconium ball cleaning device comprises a bearing body, a cleaning component and a screening component.

[0006] A cleaning space with an opening is arranged on the supporting body, and the cleaning space is used to accommodate the zirconium balls.

[0007] The cleaning component is connected to the carrying body, and is used for emitting ultrasonic waves into the cleaning space.

[0008] The screening component is arranged inside the cleaning space, and the screening component divides the cleaning space into a screening space and a qualified product cavity connected to the opening, and the screening component is used to screen zirconium balls whose internal radius of the qualified product cavity is smaller than a preset radius into the screening space.

[0009] Furthermore, the supporting body includes a base and a receiving portion, the receiving portion is installed on the top of the base, and the cleaning space is opened inside the receiving portion, and the opening is opened on the top of the receiving portion.

[0010] Furthermore, the diameter of the opening is smaller than the diameter of the accommodating portion, so that the top of the accommodating portion is in a truncated cone shape.

[0011] The bottom wall of the accommodating portion protrudes toward the inside of the cleaning space to form a cone shape.

[0012] Furthermore, the screening component includes a screen, which is arranged inside the cleaning space and divides the cleaning space into the qualified product cavity and the screening space. The screen has a plurality of screen holes, and the radius of the plurality of screen holes is the preset radius.

[0013] Furthermore, the screening assembly also includes a vibration motor and a plurality of elastic support members, wherein the plurality of elastic support members are supported between the accommodating portion and the base, and the plurality of elastic support members are arranged at circumferential intervals along the axis of the accommodating portion.

[0014] The vibration motor is connected to the accommodating portion and is used to provide vibration to the accommodating portion.

[0015] Furthermore, the cleaning component includes an ultrasonic power supply box and an ultrasonic transducer, the ultrasonic power supply box is electrically connected to the ultrasonic transducer, and the ultrasonic transducer is installed in the qualified product cavity.

[0016] Furthermore, the zirconium ball cleaning device also includes a drying component, which is connected to the supporting body and is used to introduce hot air into the cleaning space.

[0017] Furthermore, the drying component includes an air-type electric heater, a pressure reducing valve and a connecting pipe, the air-type electric heater is connected to the cleaning space through the connecting pipe, the air-type electric heater is used to absorb external air and heat it and introduce it into the cleaning space, and the pressure reducing valve is connected to the connecting pipe.

[0018] Furthermore, a first outlet tube and a second outlet tube are also provided on the supporting body. The first outlet tube is connected to the qualified product cavity and is used to export the zirconium balls inside the qualified product cavity. The second outlet tube is connected to the screening space and is used to export the zirconium balls in the screening space.

[0019] Furthermore, a plurality of universal wheels are arranged at the bottom of the base, and the plurality of universal wheels are arranged at intervals and form a polygon.

[0020] Compared with the prior art, the beneficial effects of the zirconium ball cleaning device provided by the present invention are:

[0021] The zirconium ball cleaning device provided by the present invention can place the zirconium balls to be cleaned in the cleaning space in the bearing body, and add deionized water thereto for cleaning. While cleaning the zirconium balls, the cleaning effect of the zirconium balls is improved by emitting ultrasonic waves into the cleaning space. In addition, the cleaning space is divided into a qualified product cavity and a screening space by a screening component, wherein the qualified product cavity is connected to the opening at the same time, that is, the qualified product cavity is also the cleaning position of the zirconium balls to be cleaned. After the zirconium balls are cleaned, the zirconium balls with a radius less than a preset radius are screened out to the screening space by the screening component, so that the zirconium balls with a lower grinding effect can be screened out, and the zirconium balls with a radius greater than the preset radius are left in the qualified product cavity. Grinding with the zirconium balls inside the qualified product cavity can ensure that the zirconium balls after cleaning and screening have a higher grinding effect. That is, the cleaning efficiency and cleaning effect can be improved by the zirconium ball cleaning device, and zirconium balls with a higher grinding effect can be screened out, ensuring that the zirconium balls after cleaning and screening have a higher grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative work.

[0023] Figure 1 A schematic structural diagram of a zirconium ball cleaning device provided in an embodiment of the present invention.

[0024] Icons: 10-Zirconium ball cleaning device; 100-carrying body; 110-accommodating part; 111-cleaning space; 112-qualified product cavity; 113-screening space; 114-opening; 115-first outlet pipe; 116-second outlet pipe; 120-base; 121-universal wheel; 200-cleaning assembly; 210-ultrasonic power box; 220-ultrasonic transducer; 300-screening assembly; 310-screen; 320-elastic support member; 330-vibration motor; 400-drying assembly; 410-air electric heater; 420-connecting pipe; 430-pressure reducing valve. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0028] In the description of the present invention, it should be understood that the terms "upper", "lower", "inside", "outside", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the product of the invention is usually placed when in use, or are directions or positional relationships commonly understood by those skilled in the art. These directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0029] Furthermore, the terms “first”, “second”, etc. are merely used for distinguishing descriptions and are not to be understood as indicating or implying relative importance.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms such as "setting" and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings.

[0032] Example

[0033] See also Figure 1 In this embodiment, a zirconium ball cleaning device 10 is provided, which is used to clean and screen zirconium balls. The zirconium ball cleaning device 10 can improve the cleaning efficiency of zirconium balls, improve the cleaning effect of zirconium balls, and screen out zirconium balls with low grinding effect, ensuring that the zirconium balls have high grinding efficiency after cleaning and screening.

[0034] In this embodiment, the zirconium ball cleaning device 10 includes a carrier body 100, a cleaning component 200, a screening component 300 and a drying component 400. The carrier body 100 is used to provide space for cleaning zirconium balls, and wherein the cleaning component 200, the screening component 300 and the drying component 400 are all connected to the carrier body 100. Among them, the cleaning component 200 is used to clean the zirconium balls; the screening component 300 is used to screen the zirconium balls, that is, to screen out the zirconium balls with poor grinding effect; and the drying component 400 is used to dry the zirconium balls.

[0035] Among them, a cleaning space 111 with an opening 114 is provided on the carrier body 100. The cleaning space 111 is used to accommodate zirconium balls. The opening 114 is used to place the zirconium balls inside the cleaning space 111. At the same time, the opening 114 is also used to add deionized water into the cleaning space 111 so as to facilitate the cleaning of the zirconium balls by deionized water.

[0036] The carrier body 100 includes a base 120 and a receiving portion 110 , wherein the receiving portion 110 is installed on the top of the base 120 , and a cleaning space 111 is disposed inside the receiving portion 110 , and an opening 114 is opened at the top of the receiving portion 110 .

[0037] Furthermore, in this embodiment, the caliber of the opening 114 is smaller than the diameter of the accommodating portion 110, and the top of the accommodating portion 110 is convex outward to form a truncated cone. At the same time, the bottom wall of the accommodating portion 110 is convex toward the inside of the cleaning space 111 to form a cone. This arrangement ensures that the cleaning space has a large enough space to accommodate the zirconium ball, and enables the zirconium ball to move to the outer periphery of the accommodating portion 110 when at the bottom of the cleaning space 111, so as to facilitate the export of the zirconium ball.

[0038] The cleaning assembly 200 is connected to the carrier body 100 and is used to emit ultrasonic waves into the cleaning space 111 , so as to clean the attachments on the surface of the zirconium balls through ultrasonic waves, thereby improving the cleaning effect on the zirconium balls.

[0039] The cleaning assembly includes an ultrasonic power supply box 210 and an ultrasonic transducer 220, and the ultrasonic power supply box 210 and the ultrasonic transducer 220 are electrically connected. The ultrasonic transducer 220 is installed in the cleaning space 111, so that after the ultrasonic power supply box 210 is powered on, the ultrasonic transducer 220 can emit ultrasonic waves into the cleaning space 111. It should be understood that in other embodiments, other ultrasonic emitting devices can also be used, and it is sufficient to emit ultrasonic waves into the cleaning space 111.

[0040] Furthermore, the screening component 300 is disposed inside the cleaning space 111, and the screening component 300 divides the cleaning space 111 into a screening space 113 and a qualified product chamber 112 connected to the opening 114. That is, in this embodiment, when zirconium balls are added to the cleaning space 111 from the inlet, the zirconium balls first enter the qualified product chamber 112 and are cleaned in the qualified product chamber 112. After the zirconium balls are cleaned, the zirconium balls with a radius smaller than a preset radius are screened into the screening space 113 by the screening component 300, that is, the zirconium balls with a radius smaller than the preset radius can be separated from the zirconium balls with a radius larger than the preset radius.

[0041] It should be noted that in this embodiment, when the radius of the zirconium ball is smaller than the preset radius, the grinding effect produced by the zirconium ball will be reduced. The grinding effect provided by the remaining zirconium balls can be improved by screening out the zirconium balls with a radius smaller than the preset radius using the screening component 300.

[0042] In addition, it should be noted that, in this embodiment, the screening component 300 divides the cleaning space 111 into a qualified product cavity 112 and a screening space 113 arranged from top to bottom, that is, the zirconium balls can be screened by the screening component 300 by the gravity of the zirconium balls, that is, the zirconium balls with a radius smaller than the preset radius can pass through the screening component 300 and enter the screening space 113 by their own gravity, and the zirconium balls with a radius larger than the preset radius stay inside the qualified product cavity 112. At this time, when the zirconium balls to be cleaned are added to the qualified product cavity 112 through the opening 114, some of the zirconium balls will fall directly into the screening space 113.

[0043] It should be noted that, in the present embodiment, the accommodating portion 110 is provided with a first outlet pipe 115 and a second outlet pipe 116. The first outlet pipe 115 is connected to the qualified product chamber 112 so that the zirconium balls in the qualified product chamber 112 can be exported through the first outlet pipe 115, and the zirconium balls exported through the first outlet pipe 115 are used for grinding. The second outlet pipe 116 is connected to the screening space 113 so that the zirconium balls inside the screening space 113 can be exported through the second outlet pipe 116, and the zirconium balls exported through the second outlet pipe 116 are zirconium balls with poor grinding effect. It should be noted that, in the present embodiment, the second outlet pipe 116 is also used to export the deionized water after cleaning in the cleaning space 111.

[0044] Furthermore, in this embodiment, pneumatic butterfly valves are provided on the first outlet pipe 115 and the second outlet pipe 116 to selectively open or close the first outlet pipe 115 and the second outlet pipe 116 through the pneumatic butterfly valves.

[0045] The screening assembly 300 includes a screen 310, a vibration motor 330 and a plurality of elastic support members 320. The screen 310 is disposed inside the cleaning space 111, and the cleaning space 111 is divided into a qualified product cavity 112 and a screening space 113 by the screen 310. The screen 310 is provided with a plurality of screen holes, and the apertures of the plurality of screen holes are all set to a preset radius, that is, the zirconium balls with a radius smaller than the preset radius can be screened into the screening space 113 by the screen 310, and the zirconium balls with a radius larger than the preset radius can be separated into the qualified product cavity 112 at the same time.

[0046] A plurality of elastic support members 320 respectively support the receiving portion 110 and the base 120, and the plurality of elastic support members 320 are arranged at intervals along the circumference of the axis of the receiving portion 110. That is, the plurality of elastic support members 320 are supported on the outer edge of the bottom of the receiving portion 110, and the plurality of elastic support members 320 are evenly arranged so that the plurality of elastic support members 320 can provide stable support to the receiving portion 110. In addition, the vibration motor 330 is connected to the receiving portion 110 and is used to provide vibration to the receiving portion 110. The vibration motor 330 provides vibration to the receiving portion 110, so that the receiving portion 110 can generate vibration, and the vibrating receiving portion 110 can make the zirconium balls move in the qualified product cavity 112, and facilitate the screen 310 to fully screen the zirconium balls with a radius less than the preset radius.

[0047] Among them, in this embodiment, when the vibration motor 330 generates vibration, the elastic support member 320 can absorb the vibration of the accommodating portion 110 relative to the base 120, thereby ensuring the stability of the base 120, and preventing the entire zirconium ball cleaning device 10 from generating severe vibration and causing an accident.

[0048] In addition, in this embodiment, the drying assembly 400 is connected to the carrier body 100, specifically, the drying assembly 400 is connected to the accommodating portion 110, so as to provide hot air to the zirconium balls inside the accommodating portion 110 through the drying assembly 400, and the zirconium balls are dried by the hot air. It should be noted that the drying work occurs before the screening work, and the zirconium balls after drying are easier to screen.

[0049] The drying assembly 400 includes an air-type electric heater 410, a pressure reducing valve 430 and a connecting pipe 420. The air-type electric heater 410 and the connecting pipe 420 are connected to the cleaning space 111. The air-type electric heater 410 is used to absorb the outside air and heat it to introduce it into the cleaning space 111, and the pressure reducing valve 430 is connected to the connecting pipe 420. Among them, the connecting pipe 420 is connected to the bottom of the accommodating portion 110, so that the hot air entering the cleaning space 111 through the connecting pipe 420 can fully dry the zirconium ball. By setting the pressure-boosting valve, the pressure of the hot air inside the connecting pipe 420 can be reduced, thereby reducing the speed of the hot air entering the cleaning space 111, thereby improving the drying efficiency, and also avoiding the situation where the zirconium ball follows the hot air from the opening 114 and leaves the cleaning space 111 due to the excessive hot air flow rate.

[0050] It should be understood that in other embodiments, the drying component 400 may be omitted, and the zirconium balls may be screened after the zirconium balls are cleaned and the cleaning liquid is discharged.

[0051] In addition, in this embodiment, a plurality of universal wheels 121 are provided at the bottom of the base 120, so that the entire zirconium ball cleaning device 10 can be moved by the plurality of universal wheels 121, thereby facilitating the transportation and movement of the zirconium ball cleaning device 10. The plurality of universal wheels 121 are arranged at intervals and form a polygon. In other words, the plurality of universal wheels 121 are arranged at the outer periphery of the bottom of the base 120, so that when the zirconium ball cleaning device 10 does not need to be moved, the plurality of universal wheels 121 can provide stable support.

[0052] In summary, the zirconium ball cleaning device 10 provided in this embodiment can put the zirconium balls to be cleaned in the cleaning space 111 in the carrier body 100, and add deionized water thereto for cleaning. While cleaning the zirconium balls, the cleaning effect of the zirconium balls is improved by emitting ultrasonic waves into the cleaning space 111. In addition, the cleaning space 111 is divided into a qualified product cavity 112 and a screening space 113 by the screening component 300, wherein the qualified product cavity 112 is also connected to the opening 114, that is, the qualified product cavity 112 is also the cleaning position of the zirconium balls to be cleaned. When the zirconium balls are cleaned, the zirconium balls with a radius less than the preset radius are screened out to the screening space 113 by the screening component 300, so that the zirconium balls with a lower grinding effect can be screened out, and the zirconium balls with a radius greater than the preset radius are left in the qualified product cavity 112. Grinding with the zirconium balls inside the qualified product cavity 112 can ensure that the zirconium balls after cleaning and screening have a higher grinding effect. That is, the cleaning efficiency and cleaning effect can be improved by the zirconium ball cleaning device 10. In addition, zirconium balls with higher grinding effects can be screened out, ensuring that the zirconium balls after cleaning and screening have higher grinding effects.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A zirconium ball cleaning device for cleaning zirconium balls, characterized in that: The zirconium ball cleaning device comprises a bearing body, a cleaning component and a screening component; The carrier body is provided with a cleaning space with an opening, and the cleaning space is used to accommodate the zirconium balls; The cleaning component is connected to the carrying body, and the cleaning component is used to emit ultrasonic waves into the cleaning space; The screening component is arranged inside the cleaning space, and the screening component divides the cleaning space into a screening space and a qualified product cavity connected to the opening, and the screening component is used to screen the zirconium balls whose inner radius of the qualified product cavity is smaller than a preset radius into the screening space; the supporting body includes a base and a receiving portion, the receiving portion is installed on the top of the base, and the cleaning space is opened inside the receiving portion, and the opening is opened on the top of the receiving portion; The diameter of the opening is smaller than the diameter of the accommodating portion, and the top of the accommodating portion is in a truncated cone shape; The bottom wall of the accommodating portion protrudes toward the inside of the cleaning space to form a cone; The screening component comprises a screen, which is arranged inside the cleaning space and divides the cleaning space into the qualified product chamber and the screening space, and the screen has a plurality of screen holes, and the radius of the plurality of screen holes is the preset radius; The screening assembly further comprises a vibration motor and a plurality of elastic support members, wherein the plurality of elastic support members are supported between the accommodating portion and the base, and the plurality of elastic support members are arranged at intervals along the circumferential direction of the axis of the accommodating portion; The vibration motor is connected to the accommodating portion and is used to provide vibration to the accommodating portion.

2. The zirconium ball cleaning device according to claim 1, characterized in that: The cleaning component comprises an ultrasonic power supply box and an ultrasonic transducer. The ultrasonic power supply box is electrically connected to the ultrasonic transducer. The ultrasonic transducer is installed in the qualified product cavity.

3. The zirconium ball cleaning device according to claim 1, characterized in that: The zirconium ball cleaning device also includes a drying component, which is connected to the supporting body and is used to introduce hot air into the cleaning space.

4. The zirconium ball cleaning device according to claim 3, characterized in that: The drying component includes an air-type electric heater, a pressure reducing valve and a connecting pipe. The air-type electric heater is connected to the cleaning space through the connecting pipe. The air-type electric heater is used to absorb external air and heat it and introduce it into the cleaning space. The pressure reducing valve is connected to the connecting pipe.

5. The zirconium ball cleaning device according to claim 1, characterized in that: The supporting body is also provided with a first outlet tube and a second outlet tube. The first outlet tube is connected to the qualified product cavity and is used to outlet the zirconium balls inside the qualified product cavity. The second outlet tube is connected to the screening space and is used to outlet the zirconium balls in the screening space.

6. The zirconium ball cleaning device according to claim 1, characterized in that: A plurality of universal wheels are arranged at the bottom of the base, and the plurality of universal wheels are arranged at intervals and form a polygon.

Citation Information

Patent Citations

  • Zirconium ball cleaning device

    CN209303347U