A fully automatic carbon crystal damping strip assembly equipment

By designing fully automatic carbon crystal damping strip assembly equipment, using multiple components to achieve automated conveying and precise classification, the problems of low assembly efficiency and frequent fractures in the prior art are solved, and product quality and adaptability are improved.

CN109617329BActive Publication Date: 2025-06-06SHENZHEN KEYUXIN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN201811566218.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-12-21
Publication Date
2025-06-06
Estimated Expiration
2038-12-21

AI Technical Summary

Technical Problem

The assembly efficiency of carbon crystal damping strips in existing motors is low and easy to break during installation, resulting in reduced motor quality and frequent rework, which cannot meet the needs of mass production.

Method used

A fully automatic carbon crystal damping strip assembly equipment is designed, including a fixed base plate, a damping strip transfer disk and a conveying track frame. Through components such as brush stand vibration disk, carbon crystal vibration disk, shift clamp cylinder and sorting cylinder, automatic conveying, preventing fracture and precise classification are achieved.

Benefits of technology

It improves the assembly efficiency of carbon crystal damping strips, reduces fracture conditions, improves product quality and assembly accuracy, reduces employee labor intensity, and is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully automatic carbon crystal damping strip assembly device, comprising a fixed bottom plate, a damping strip transfer plate and a conveying track frame; the present invention has a reasonable structural design and is highly practical; when working, the brush rack vibration plate transfers motor accessories one by one to the conveying track frame through the brush rack aisle; under the action of the material arrival sensing component, the material is fed in a timely manner with better continuity; the carbon crystal vibration plate continuously transfers carbon crystals through the carbon crystal slideway; the damping strip transfer plate can effectively prevent breakage while facilitating the damping strip transportation; the shifting clamp cylinder drives the product to shift through the clamp; and the operation is convenient and flexible under the action of the touch screen; under the action of the sorting cylinder, the products are classified and sent to the good material channel and the bad material channel, which reduces the labor intensity of the employees; under the action of the positioning cylinder, the material travel is accurate, the assembly accuracy is improved, and the quality of the product is guaranteed; and the device has a high degree of automation, which is conducive to mass production.
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Description

Technical Field

[0001] The invention relates to the technical field of motor and motor parts production equipment, in particular to a fully automatic carbon crystal damping strip assembly device. Background Art

[0002] The damping winding of the generator is mainly used to prevent the generator from being impacted by the generator winding when the load changes suddenly. When the load of the generator changes, the voltage and current in its winding will form an oscillation process. The damping bar increases the resistance to the oscillation process, forming a damping oscillation, thereby forming a certain buffering effect; it is divided into two specific functions, one is to damp the disturbance of the power system, and the other is to provide a path for the induced current generated in the rotor by the reverse rotating magnetic field generated by the negative sequence current in the stator winding; the damping winding is composed of damping teeth and damping bars, forming a squirrel cage similar to an asynchronous motor; the principle is very simple, that is, once the stator magnetic field and the rotor magnetic field have relative motion, an induced current will be generated in this squirrel cage, forming an additional magnetic field (playing a damping role); generally, the damping bar on the rotor of the generator, if the damping bar breaks, will not have a significant impact on the overall performance of the generator, reducing the risk of generator damage.

[0003] At present, in the existing technology, the assembly efficiency of carbon crystal damping strips in motors is low, and the damping strips are prone to breakage during installation, resulting in a decline in motor quality and frequent rework. At the same time, under the demand for mass production, there are further requirements for fast and accurate feeding, and traditional equipment can no longer meet the requirements. Therefore, those skilled in the art provide a fully automatic carbon crystal damping strip assembly device to solve the problems raised in the above background technology. Summary of the invention

[0004] The object of the present invention is to provide a fully automatic carbon crystal damping strip assembly device to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A fully automatic carbon crystal damping strip assembly equipment comprises a fixed base plate, a damping strip transfer plate and a conveying track frame, a brush rack vibration plate is arranged on the rear side of the upper right end of the fixed base plate, a touch screen placement frame is connected to the right side of the upper end of the fixed base plate and located in front of the brush rack vibration plate through a column, a touch screen is arranged on the right side of the touch screen placement frame, a conveying track frame is arranged in the middle part of the upper end of the fixed base plate, a brush rack aisle is arranged on the right side of the upper end of the conveying track frame, a shift clamp cylinder is arranged in the middle part of the upper end of the conveying track frame, a clamp is connected to the front end of the shift clamp cylinder, a carbon crystal vibration plate is arranged on the rear side of the upper end of the fixed base plate, the carbon crystal vibration plate is connected to the conveying track frame through a carbon crystal slide, a positioning cylinder is arranged in the middle part of the upper end of the conveying track frame, the damping strip transfer plate is connected to the left side of the upper end of the fixed base plate through a bracket, and a sorting cylinder is arranged on the left side of the upper end of the fixed base plate and located in front of the damping strip transfer plate.

[0007] As a further solution of the present invention: a material arrival sensing component is arranged on the right side of the upper end of the conveying track frame and in front of the brush rack aisle.

[0008] As a further solution of the present invention: the number of the shifting clamp cylinders and the number of the clamps are at least eight.

[0009] As a further solution of the present invention: the front side of the upper end of the fixed base plate is connected to the front and rear cylinders and the shift cylinder through a cylinder fixing seat.

[0010] As a further solution of the present invention: a good material channel and a bad material channel are arranged at the upper end of the sorting cylinder, and the good material channel is located in front of the bad material channel.

[0011] As a further solution of the present invention: a plurality of fixing installation holes are provided on the upper end of the fixed bottom plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The present invention has a reasonable structural design and is highly practical. When working, the brush rack vibration plate conveys the motor accessories one by one to the conveying track frame through the brush rack aisle. Under the action of the material arrival sensing component, the material is fed in time with better continuity. The carbon crystal vibration plate continuously conveys the carbon crystal through the carbon crystal slideway. The damping bar rotating plate can effectively prevent the damping bar from breaking while facilitating the conveying of the damping bar. The shifting clamp cylinder drives the product to move through the clamp. At the same time, the operation is convenient and flexible under the action of the touch screen. Under the action of the sorting cylinder, the products are classified and sent to the good material channel and the bad material channel, which reduces the labor intensity of employees. Under the action of the positioning cylinder, the material travel is accurate, the assembly accuracy is improved, and the quality of the product is guaranteed. In addition, the device has a high degree of automation, which is conducive to mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1This is a structural schematic diagram of a fully automatic carbon crystal damping strip assembly equipment.

[0015] In the figure: brush holder vibration plate 1, carbon crystal vibration plate 2, damping strip transfer plate 3, good material channel 4, defective material channel 5, shift clamp cylinder 6, material arrival sensing component 7, front and rear cylinders 8, clamp 9, positioning cylinder 10, sorting cylinder 11, carbon crystal slide 12, brush holder aisle 13, touch screen 14, shift cylinder 15. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1 In an embodiment of the present invention, a fully automatic carbon crystal damping strip assembly equipment comprises a fixed base plate, a damping strip transfer disc 3 and a conveying track frame, a brush holder vibration disc 1 is arranged at the rear side of the upper right end of the fixed base plate, a touch screen placement frame is connected to the right side of the upper right end of the fixed base plate and located in front of the brush holder vibration disc 1 through a column, a touch screen 14 is arranged on the right side of the touch screen placement frame, a conveying track frame is arranged in the middle part of the upper end of the fixed base plate, a brush holder aisle 13 is arranged on the right side of the upper end of the conveying track frame, a shift clamp cylinder 6 is arranged in the middle part of the upper end of the conveying track frame, and a clamp 9 is connected to the front end of the shift clamp cylinder 6, a carbon crystal vibration disc 2 is arranged at the rear side of the upper end of the fixed base plate, the carbon crystal vibration disc 2 is connected to the conveying track frame through a carbon crystal slide 12, a positioning cylinder 10 is arranged in the middle part of the upper end of the conveying track frame, the damping strip transfer disc 3 is connected to the left side of the upper end of the fixed base plate through a bracket, and a sorting cylinder 11 is arranged on the left side of the upper end of the fixed base plate and located in front of the damping strip transfer disc 3.

[0018] A material arrival sensing component 7 is arranged on the right side of the upper end of the conveying track frame and in front of the brush rack aisle 13 .

[0019] The number of the shifting clamp cylinders 6 and the number of the clamps 9 are at least eight.

[0020] The front side of the upper end of the fixed base plate is connected to the front and rear cylinders 8 and the shift cylinder 15 through a cylinder fixing seat.

[0021] A good material channel 4 and a bad material channel 5 are provided at the upper end of the sorting cylinder 11 , and the good material channel 4 is located in front of the bad material channel 5 .

[0022] The upper end of the fixed bottom plate is provided with a plurality of fixed installation holes.

[0023] The working principle of the present invention is:

[0024] The present invention relates to a fully automatic carbon crystal damping strip assembly device. When working, the brush rack vibration plate 1 conveys the motor accessories one by one to the conveying track frame through the brush rack aisle 13. Under the action of the material arrival sensing component 7, the material is fed in time and the continuity is better. The carbon crystal vibration plate 2 continuously conveys the carbon crystal through the carbon crystal slide 12. The damping strip transfer plate 3 can effectively prevent the damping strip from breaking while facilitating the conveying of the damping strip. The shifting clamp cylinder 6 drives the product to move through the clamp 9. At the same time, the operation is convenient and flexible under the action of the touch screen 14. Under the action of the sorting cylinder 11, the products are classified and sent to the good material channel 4 and the bad material channel 5, which reduces the labor intensity of the employees. Under the action of the positioning cylinder 10, the material travel is accurate, the assembly accuracy is improved, and the quality of the product is guaranteed. In addition, the device has a high degree of automation and is conducive to mass production.

[0025] The present invention has a reasonable structural design and is highly practical. When working, the brush rack vibration plate conveys the motor accessories one by one to the conveying track frame through the brush rack aisle. Under the action of the material arrival sensing component, the material is fed in time with better continuity. The carbon crystal vibration plate continuously conveys the carbon crystal through the carbon crystal slideway. The damping bar rotating plate can effectively prevent the damping bar from breaking while facilitating the conveying of the damping bar. The shifting clamp cylinder drives the product to move through the clamp. At the same time, the operation is convenient and flexible under the action of the touch screen. Under the action of the sorting cylinder, the products are classified and sent to the good material channel and the bad material channel, which reduces the labor intensity of employees. Under the action of the positioning cylinder, the material travel is accurate, the assembly accuracy is improved, and the quality of the product is guaranteed. In addition, the device has a high degree of automation, which is conducive to mass production.

[0026] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fully automatic carbon crystal damping strip assembly device, comprising a fixed base plate, a damping strip transfer tray (3) and a conveying track frame, It is characterized in that A brush holder vibration disk (1) is arranged at the rear side of the upper right end of the fixed bottom plate; a touch screen placement frame is connected to the right side of the upper right end of the fixed bottom plate and located in front of the brush holder vibration disk (1) through a column; a touch screen (14) is arranged on the right side of the touch screen placement frame; a conveying track frame is arranged in the middle of the upper right end of the conveying track frame; a brush holder aisle (13) is arranged at the right side of the upper right end of the conveying track frame; a shift clamp cylinder (6) is arranged in the middle of the upper right end of the conveying track frame; a clamp (9) is connected to the front end of the shift clamp cylinder (6); a carbon crystal vibration disk (2) is arranged at the rear side of the upper right end of the fixed bottom plate; the carbon crystal vibration disk (2) is connected to the conveying track frame through a carbon crystal slideway (12); a positioning cylinder (10) is arranged in the middle of the upper right end of the conveying track frame; a damping strip transfer disk (3) is connected to the left side of the upper right end of the fixed bottom plate through a bracket; a sorting cylinder (11) is arranged at the left side of the upper right end of the fixed bottom plate and located in front of the damping strip transfer disk (3).

2. A fully automatic carbon crystal damping strip assembly device according to claim 1, It is characterized in that A material arrival sensing component (7) is arranged on the right side of the upper end of the conveying track frame and in front of the brush rack aisle (13).

3. A fully automatic carbon crystal damping strip assembly device according to claim 1, It is characterized in that The number of the shifting clamp cylinders (6) and the number of the clamps (9) are at least eight.

4. The fully automatic carbon crystal damping strip assembly equipment according to claim 1, It is characterized in that The front side of the upper end of the fixed bottom plate is connected to the front and rear cylinders (8) and the shift cylinder (15) via a cylinder fixing seat.

5. The fully automatic carbon crystal damping strip assembly equipment according to claim 1, It is characterized in that The upper end of the sorting cylinder (11) is provided with a good product channel (4) and a bad product channel (5), and the good product channel (4) is located in front of the bad product channel (5).

6. The fully automatic carbon crystal damping strip assembly equipment according to claim 1, It is characterized in that The upper end of the fixed bottom plate is provided with a plurality of fixed installation holes.

Citation Information

Patent Citations

  • Full-automatic carbon crystal damping strip assembling equipment

    CN209375393U