A pineapple peeler capable of peeling and removing pineapple eyes
By designing a pineapple peeler containing frame, clamping and cutting systems, the existing pineapple peeling methods are solved, and the effect of efficient removal of pineapple skin and pineapple eyes is achieved, and the pineapple skin is improved. Processing efficiency and automation level.
Patent Information
- Application Number
- CN201910244652.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-03-28
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2039-03-28
AI Technical Summary
The existing pineapple peeling methods are inefficient and labor-intensive, making it difficult to effectively remove pineapple skin and pineapple eyes, limiting the efficiency of pineapple processing and promotion use.
A pineapple peeler including a frame, an upper clamping part, a lower clamping part, a cutting part and a cleaning conveying part is designed to clamp the pineapple through a motor-driven gear and rack system, and to drive tool clamping using a cutting motor The disc is rotated, equipped with a peeler kit and an eye remover kit to achieve rotary cutting of pineapple skin and removal of pineapple eyes.
It significantly improves the efficiency of pineapple processing, reduces the labor intensity of fruit farmers, reduces the loss of pineapple processing, has significant economic and social benefits, and promotes the automated development of agricultural products.
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Figure CN109757959B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a peeler capable of peeling a pineapple and removing the pineapple eye, belonging to the technical field of fruit processing equipment. Background Art
[0002] Pineapple is a kind of fruit that people like, and pineapple is particularly rich in vitamin content, so it has extensive nutritional value and market value. Pineapple peel is closely connected with flesh, and there are many pineapple eyes and sharp edges on pineapple peel, so it is difficult to peel pineapple. There are two types of existing pineapple peeling methods, the first type is manual cutting, and the second type is a simple peeling machine. During manual cutting, first use a double-layer knife to cut the pineapple epidermis, and then use a small tweezer to remove the pineapple eyes one by one. This method is time-consuming, laborious, and inefficient, and the cutting is limited by personal experience and skills, and the finished product does not have a fixed form. When using a simple peeling machine for cutting, the pineapple is fixed on a bracket using a fixed rod, the knife handle is moved, and the fixed rod is rotated to peel horizontally. This method is wasteful, and the pineapple eyes must be removed one by one, which is difficult to promote and use. Therefore, it is very necessary to develop a processing device that can quickly remove pineapple peel and pineapple eyes to meet the needs of people eating pineapples. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a pineapple peeler which can peel and remove the eyes of a pineapple. The peeler can peel the outer skin of the pineapple and remove the eyes of the pineapple, thereby reducing the loss of processed pineapples and improving the efficiency of processing pineapples. The peeler is particularly suitable for use by fruit processing enterprises and large supermarkets, and can also be used for fruit retail.
[0004] The technical solution to solve the above technical problems is:
[0005] The utility model discloses a pineapple peeler capable of peeling and removing the eye of a pineapple, comprising a frame, an upper clamping part, a lower clamping part, a cutting part and a cleaning and conveying part. The frame is an upright rectangular three-dimensional box body. The frame is provided with three layers of horizontally fixed partitions, namely, an upper partition, a middle partition and a lower partition. The three layers of partitions are provided with opposite circular holes in the center. The upper clamping part and the lower clamping part are respectively installed on the upper partition and the lower partition. The pineapple is clamped in the central circular hole of the partition between the upper clamping part and the lower clamping part. The cutting part is installed between the middle partition and the lower partition. The cutting part is opposite to the pineapple in the horizontal direction. The cleaning and conveying part is located below the lower partition.
[0006] The above-mentioned pineapple peeler capable of peeling and removing pineapple eyes, the upper clamping part is composed of an upper clamping motor, an upper clamping gear, an upper clamping rack, an upper clamping seat, a grabbing claw and an upper clamping rack sleeve, the upper clamping motor and the upper clamping gear are fixed on the upper surface of the upper partition, the motor shaft of the upper clamping motor is connected with the gear shaft of the upper clamping gear, the upper clamping rack sleeve is connected with the two inner walls of the upper frame, the upper clamping rack is vertically placed in the central circular hole of the upper partition, and is fixed with the upper clamping gear and the upper clamping rack sleeve, the upper clamping rack and the upper clamping rack sleeve are slidably matched, the upper clamping gear is meshed with the upper clamping rack, the lower end of the upper clamping rack is fixedly connected to the upper end of the upper clamping seat, the lower bottom surface of the upper clamping seat is connected to the grabbing claw, and the grabbing claw is opposite to the upper end of the pineapple below the upper clamping part.
[0007] The pineapple peeler capable of peeling and removing pineapple eyes comprises two rotatable devices fixed on an upper clamping seat and capable of being manually engaged with each other.
[0008] The above-mentioned pineapple peeler capable of peeling and removing pineapple eyes, the lower clamping part is composed of a lower clamping motor, a lower clamping gear, a lower clamping rack, a lower clamping rack sleeve, and a lower clamping seat. The lower clamping motor and the lower clamping gear are fixed on the upper surface of the lower partition, the motor shaft of the lower clamping motor is connected with the gear shaft of the lower clamping gear, the lower clamping rack sleeve is fixedly connected to the inner wall of the lower frame, the lower clamping rack is vertically placed in the central circular hole of the lower partition, and is fixed to the lower clamping rack sleeve by the lower clamping gear, the lower clamping rack and the lower clamping rack sleeve are slidably matched, the lower clamping gear is meshed with the lower clamping rack, the lower end of the lower clamping rack is fixedly connected to the lower end of the lower clamping seat, and the upper surface of the lower clamping seat has three upward claws, and the three claws are opposite to the lower end of the pineapple above the lower clamping part.
[0009] The above-mentioned pineapple peeler capable of peeling and removing pineapple eyes, the cutting part comprises a cutting motor, a cutting pinion, a cutting gear, a tool holding disk, a cutting rotating disk, a cutting fixed disk, a peeling knife kit, and an eye removing knife kit. The cutting motor and the cutting pinion are installed on the lower partition plate, the motor shaft of the cutting motor is connected to the gear shaft of the cutting pinion, the cutting pinion is meshed with the cutting gear, the cutting gear and the cutting rotating disk have an interference fit, the bottom surface circumference of the cutting rotating disk is provided with a groove corresponding to the groove in the cutting fixed disk, the grooves of the cutting rotating disk have evenly distributed balls, and rolling friction is caused between the cutting fixed disk and the cutting fixed disk, under the action of the cutting gear, the cutting rotating disk rotates between the cutting fixed disks, the cutting fixed disk is placed in the lower interlayer and connected to the box body, the cutting rotating disk and the tool holding disk are placed parallel and concentrically up and down, and are fixedly connected by bolts and nuts, the peeling knife kit and the eye removing knife kit are respectively installed on the tool holding disk, the peeling knife kit and the eye removing knife kit surround the circumference of the tool holding disk and are opposite to the pineapple at the center of the circular hole.
[0010] The above-mentioned pineapple peeler capable of peeling and removing pineapple eyes, the peeling knife kit includes 3-4 peeling knives, each peeling knife is composed of a curved knife head, a telescopic rod, a spring, a telescopic tube, a sleeve, a double-axis motor, and a peeling knife base, the rear end of the curved knife head is connected to the front ends of the two telescopic rods, the telescopic rods are slidably connected to the telescopic tubes, the rear end of the telescopic tubes is inserted into the sleeves, a spring is installed in the telescopic tubes to press against the front end of the telescopic rod, the telescopic rod and the telescopic tube are hollow structures and can be riveted to each other, the rear ends of the two telescopic tubes are threadedly connected to the front parts of the two sleeves, the two sleeves are connected to the front end of the peeling knife base through the double-axis motor shaft, and the peeling knife base is connected to the tool clamping disk.
[0011] The above-mentioned pineapple peeler capable of peeling and removing pineapple eyes, the eye removing knife kit includes 3-4 eye removing knives, each eye removing knife is composed of an eye removing knife head, an eye removing knife head shaft, a torsion spring, an eye removing knife arm, a reduction motor, an eye removing knife seat, and an eye removing knife seat shaft, the eye removing knife head is a hollow annular knife head, the rear end of the eye removing knife head is connected to the front end of the eye removing knife arm through the eye removing knife head shaft and a torsion spring, the eye removing knife arm is an arc shape, the rear end of the eye removing knife arm is connected to the front end of the eye removing knife seat through the reduction motor shaft, and the eye removing knife seat is connected to the tool clamping disk through the eye removing knife seat shaft.
[0012] The pineapple peeler capable of peeling and removing pineapple eyes has four screw holes on the surface of the tool holding disc, which is connected to the cutting rotating disc through four long screws and rotates with the rotation of the cutting gear. The inner surface of the tool holding disc has four round holes, and the peeling knife is fixed to the tool holding disc through the peeling knife seat shaft. The peeling knife seat shaft and the inner circular holes of the tool holding disc are interference fit and will not rotate with the rotation of the peeling knife seat shaft; the surface of the tool holding disc has four round holes, and the eye removal knife is fixed to the tool holding disc through the eye removal knife seat shaft. The eye removal knife seat shaft and the circular holes on the surface of the tool holding disc are interference fit and will not rotate with the rotation of the eye removal knife seat shaft.
[0013] The above-mentioned pineapple peeler capable of peeling and removing pineapple eyes, the cleaning and conveying part comprises a lower drawer, a slide rail, and a bevel baffle, the bevel baffle is located below the central circular hole of the lower partition, the lower part of the bevel baffle is opposite to the lower drawer, and the slide rail is installed below the lower drawer.
[0014] The beneficial effects of the present invention are:
[0015] The invention comprises a frame, an upper clamping part, a lower clamping part, a cutting part, and a cleaning and conveying part, which can cooperate with each other to complete the work of cutting pineapple skin and removing pineapple eyes. During use, the upper clamping part and the lower clamping part fix the pineapple through the lower clamping base and the claws to prevent the pineapple from shaking and falling off, and can drive the pineapple to move up and down, and cooperate with the cutting part to cut; the cutting part drives the cutting gear to rotate through the cutting motor, and the cutting gear drives the tool clamping disk to rotate, and the peeling knife set and the eye removing knife set installed on the tool clamping disk rotate to cut the pineapple skin, remove the pineapple skin and remove the pineapple eyes.
[0016] The present invention is the first of its kind in a pineapple cutting device, which solves the problem of low pineapple processing efficiency, greatly reduces the labor intensity of fruit farmers in cutting, has significant economic and social benefits, and is of great significance for promoting the development of automation of agricultural products. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the frame part;
[0019] Figure 2-1 This is a top view of the upper drawer;
[0020] Figure 3 2 is a schematic diagram of the structure of the upper clamping part;
[0021] Figure 4 2 is a schematic diagram of the structure of the lower clamping part;
[0022] Figure 5 It is a schematic diagram of the structure of the cutting part;
[0023] Figure 5-1 yes Figure 5 A top view of
[0024] Figure 6 is a schematic diagram of the structure of a paring knife;
[0025] Figure 7 This is a schematic diagram of the structure of the eye removal knife;
[0026] Figure 8 It is a structural schematic diagram of the conveying part;
[0027] Fig. 9 General diagram for controlling all motors to work simultaneously;
[0028] Fig.10 MCU control general diagram;
[0029] Figure 10-1 Enlarged view of the chip transfer interface;
[0030] Figure 10-2 Enlarged view of limit switch and motor control switch;
[0031] Figure 10-3 Enlarged diagram of indicator lights and control circuit;
[0032] Fig.11 The first motor control wiring diagram;
[0033] Fig.12 Second motor control wiring diagram;
[0034] Fig.13 The third motor control wiring diagram;
[0035] Fig.14 Fourth-way motor control wiring diagram.
[0036] The markings in the figure are as follows: box body 201, upper drawer 202, lower interlayer 203, middle glass door 204, lower glass door 205, interlayer plywood 206, lower drawer 207, upper partition 208, middle partition 209, lower partition 210, upper clamping rack sleeve 301, upper clamping rack 302, grasping claw 303, upper supporting motor 304, upper clamping gear 305, upper clamping seat 306, lower clamping seat 401, lower clamping rack 402, lower clamping rack sleeve 403, lower clamping gear 404, lower clamping motor 405 , cutting fixed disk 501, cutting rotating disk 502, cutting large gear 503, tool clamping disk 504, cutting small gear 505, cutting motor 506, bending cutter head 601, telescopic rod 602, telescopic tube 603, sleeve 604, compression spring 605, dual-axis stepping motor 606, paring knife base 607, eyeing knife seat shaft 701, eyeing knife seat 702, reduction motor 703, eyeing knife arm 704, torsion spring 705, eyeing knife head shaft 706, eyeing knife head 707, bevel baffle 801, slide rail 802. DETAILED DESCRIPTION
[0037] The invention comprises a frame, an upper clamping part, a lower clamping part, a cutting part and a cleaning and conveying part, which can cooperate with each other to complete the work of cutting pineapple peels and removing pineapple eyes.
[0038] Figure 1 , 2It is shown that the frame is an upright rectangular three-dimensional box 201, and there are three layers of horizontally fixed partitions in the frame, namely, an upper partition 208, a middle partition 209, and a lower partition 210. There are relative circular holes in the center of the three partitions. The upper clamping part and the lower clamping part are respectively installed on the upper partition 208 and the lower partition 210. The pineapple is clamped in the central circular hole of the partition between the upper clamping part and the lower clamping part. The cutting part is installed between the middle partition 209 and the lower partition 210. The cutting part is opposite to the pineapple in the horizontal direction, and the cleaning and conveying part is located below the lower partition 210.
[0039] Figure 1 , 2 The display also includes an upper drawer 202, a lower interlayer 203, a middle glass door 204, a lower glass door 205, an interlayer plywood 206, and a lower drawer 207. The middle part of the frame is designed with a glass side opening for putting in and taking out pineapples, and the bottom is designed with a glass side opening for taking out the drawer of the cleaning and conveying part. The operation of the cutting work can be observed through the glass, so that problems can be discovered in time to avoid losses.
[0040] Figure 3 It is shown that the upper clamping part is composed of an upper clamping rack sleeve 301, an upper clamping rack 302, a grabbing claw 303, an upper supporting motor 304, an upper clamping gear 305, and an upper clamping seat 306. The upper clamping motor 304 and the upper clamping gear 305 are fixed on the upper surface of the upper partition 208, the motor shaft of the upper clamping motor 304 is connected to the gear shaft of the upper clamping gear 305, the upper clamping rack 302 is vertically placed in the central circular hole of the upper partition 208, and is fixed to the upper clamping rack sleeve 301 through the upper clamping gear 305, the upper clamping rack 302 is slidably matched with the upper clamping rack sleeve 302, the upper clamping gear 305 is meshed with the upper clamping rack 302, the lower end of the upper clamping rack 302 is fixedly connected to the upper end of the upper clamping seat 306, the upper clamping rack sleeve 301 is fixedly connected to the inner wall of the upper frame, the lower bottom surface of the upper clamping seat 306 is connected to the grabbing claw 303, and the grabbing claw 302 is opposite to the upper end of the pineapple below the upper clamping part.
[0041] When cutting, the upper clamping motor 304 drives the upper clamping gear 305 to rotate, and the upper clamping gear 305 drives the upper clamping rack 302 to move up and down. The upper clamping seat 306 connected below the upper clamping rack 302 is installed with a claw 303 that clamps the upper end of the pineapple relatively.
[0042] Figure 3 It is shown that the structure of the cherry claw 303 is two rotatable devices fixed on the upper clamping seat 306 and can be manually interlocked.
[0043] Figure 4It is shown that the lower clamping part is composed of a lower clamping seat 401, a lower clamping rack 402, a lower clamping rack sleeve 403, a lower clamping gear 404, and a lower clamping motor 405. The lower clamping motor 405 and the lower clamping gear 404 are fixed on the upper surface of the lower partition 210, the motor shaft of the lower clamping motor 405 is connected to the gear shaft of the lower clamping gear 404, the lower clamping rack 402 is vertically placed in the central circular hole of the lower partition 210, and is fixed to the lower clamping rack sleeve 403 through the lower clamping gear 404, the lower clamping rack 402 is slidably matched with the lower clamping rack sleeve 403, the lower clamping gear 404 is meshed with the lower clamping rack 402, the lower clamping rack sleeve 403 is fixedly connected to the inner wall of the lower frame, the upper end of the lower clamping rack 402 is fixedly connected to the lower end of the lower clamping seat 401, and the upper surface of the lower clamping seat 401 has three upward claws, and the three claws are opposite to the lower end of the pineapple above the lower clamping part.
[0044] When cutting, the lower clamping motor 405 drives the lower clamping gear 404 to rotate, and the lower clamping gear 404 drives the lower clamping rack 402 to move up and down, and the three claws of the lower clamping seat 401 connected above the lower clamping rack 402 are relatively clamped with the lower end of the pineapple. The pineapple moves up and down under the joint clamping of the upper clamping part and the lower clamping part, and cooperates with the cutting part to cut. The two racks are controlled by motors respectively, and can prevent the pineapple from slipping during the static process through self-locking. During the movement process, the pineapple is clamped together to prevent the pineapple from rotating.
[0045] Figure 5 The cutting part is shown to include a cutting fixed disk 501, a cutting rotating disk 502, a cutting gear 503, a tool holding disk 504, a cutting pinion 505, a cutting motor 506, a peeling knife set, and an eye removal knife set. The cutting motor 506 and the cutting pinion 505 are installed on the lower partition 210. The motor shaft of the cutting motor 506 is connected to the gear shaft of the cutting pinion 505. The cutting pinion 505 is meshed with the cutting gear 503. The cutting gear 503 and the cutting rotating disk 502 are interference fit. The bottom surface circumference of the cutting rotating disk 502 has a groove corresponding to the groove in the cutting fixed disk 501. There are evenly distributed balls in the groove of the cutting rotating disk 502, which roll and rub against the cutting fixed disk 501. 3, the cutting rotating disk 502 rotates between the cutting fixed disks 501, the cutting fixed disk 501 is placed in the lower interlayer 203, the lower interlayer 203 is located between the middle partition 209 and the lower partition 210, and is connected to the box body 201, the cutting rotating disk 502 and the tool clamping disk 504 are placed parallel and concentrically up and down, and are fixedly connected by bolts and nuts, the peeling knife kit and the eye removing knife kit are respectively installed on the tool clamping disk 504, and the peeling knife kit and the eye removing knife kit surround the circumference of the tool clamping disk and are opposite to the pineapple in the center of the circular hole.
[0046] Figure 5It is shown that there are four screw holes on the surface of the tool holding disk 504, which is connected to the cutting rotating disk 502 through four long screws and rotates with the rotation of the cutting gear 503. There are four round holes on the inner surface of the tool holding disk 504, and the peeling knife is fixed on the tool holding disk 504 through the peeling knife seat shaft 607. The peeling knife seat shaft 607 and the inner circular hole of the tool holding disk 504 are interference fit, and will not rotate with the rotation of the peeling knife seat shaft 607; there are four round holes on the surface of the tool holding disk 504, and the eye removal knife is fixed on the tool holding disk 504 through the eye removal knife seat shaft 701. The eye removal knife seat shaft 701 and the circular hole on the surface of the tool holding disk 504 are interference fit, and will not rotate with the rotation of the eye removal knife seat shaft 701.
[0047] During cutting, the cutting motor 506 drives the cutting gear 503 to rotate through the cutting pinion 505, the cutting gear 503 drives the cutting rotating disk 502 to rotate, the cutting rotating disk 502 drives the tool holding disk 504 to rotate, and the peeling knife kit and the eye removing knife kit installed on the tool holding disk rotate with the tool holding disk 504. During the rotation process, the pineapple in the center of the circular hole of the partition is peeled and the eye is removed.
[0048] Figure 6 It is shown that the peeling knife kit includes four peeling knives, each of which is composed of a curved knife head 601, a telescopic rod 602, a telescopic tube 603, a sleeve 604, a compression spring 605, a dual-axis motor 606, and a peeling knife base 607. The rear end of the curved knife head 601 is connected to the front end of the two telescopic rods 602, and the rear ends of the two telescopic rods 602 are respectively inserted into the telescopic tubes 603. One end of the compression spring 605 is pressed against the top of the telescopic rod 602 and the other end is pressed against the bottom of the telescopic tube 603. The rear ends of the two telescopic tubes 603 are threadedly connected to the front parts of the two sleeves 604. The two sleeves 603 are connected to the front end of the peeling knife base 607 through the motor shaft of the dual-axis motor 606, and the peeling knife base 607 is connected to the tool clamping plate 504. The telescopic rod 602 and the telescopic tube 603 of the peeling knife are equipped with compression to remove the skin to the maximum extent. The design ensures that the skin of any pineapple can be removed and removed cleanly. The spring 605 can freely expand and contract according to the size of the pineapple. The curved blade 601 is independently designed and developed. The blade can cut the skin to the maximum extent. The design ensures that the skin of any pineapple can be cut and removed cleanly.
[0049] Figure 6 It is shown that the peeling knife can be telescopic and lifted to adapt to pineapples of different sizes, and can work alternately with the eye-removing knife. The telescopic rod 602 and the telescopic tube 603 are hollow structures, and the two ends of the compression spring 305 are respectively connected to the front section of the telescopic rod 602 and the rear end of the telescopic tube 603. The telescopic rod 602 can slide in the telescopic tube 603 and cooperate with the compression spring 605 to cut pineapples of different sizes. The two sleeves 604 are connected to the motor shaft of the dual-axis motor 606 to achieve the purpose of lifting.
[0050] Figure 7 It is shown that the eye removal knife kit includes four eye removal knives, each of which is composed of an eye removal knife seat shaft 701, an eye removal knife seat 702, a reduction motor 703, an eye removal knife arm 704, a torsion spring 705, an eye removal knife head shaft 706, and an eye removal knife head 707. The eye removal knife head 707 is a hollow annular knife head, and the rear end of the eye removal knife head 707 is connected to the front end of the eye removal knife arm 704 through the eye removal knife head shaft 706 and the torsion spring 705. The eye removal knife arm 704 is arc-shaped, and the rear end of the eye removal knife arm 704 is connected to the front end of the eye removal knife seat 702 through the motor shaft of the reduction motor 703, and the eye removal knife seat 702 is connected to the tool clamping plate 504 through the eye removal knife seat shaft 701. The eye removal knife arm 704 is arc-shaped and can move up and down around the axis in the XY plane. The eye removal knife head 707 is designed to meet the position structure of the pineapple eye. The middle is hollowed out to avoid blockage. The knife head can also rotate in a small range to ensure that the eye removal knife can catch the trajectory position of the pineapple eye.
[0051] Figure 7 It is shown that the eye removal knife can rotate around the axis and the knife head can move in a small range so as to work alternately with the peeling knife. The eye removal knife head 707 is connected to the eye removal knife head shaft 706 and the torsion spring 705 and the front section of the eye removal knife arm 704. The torsion spring 705 passes through the eye removal knife head shaft 706, one end of which is fixed on the eye removal knife head 707 and the other end is fixed on the eye removal knife arm 704. Under the action of the torsion spring 705, the eye removal knife can float and move around the eye removal knife head shaft 706. The end of the eye removal knife arm 704 is connected to the eye removal knife seat 702 through the motor shaft of the reduction motor 703. Under the action of the reduction motor 703, the eye removal knife rotates with the motor shaft of the reduction motor 703 to achieve the purpose of moving in the xy plane.
[0052] In the process of removing the pineapple peel, the peeling knife falls down, the eye-removing knife is put away, the cutting gear 503 rotates at a constant speed and makes a circular motion, the peeling knife is close to the pineapple peel, and the pineapple peel is removed during the rotation process. There are four peeling knives, which can remove the pineapple peel to the maximum extent. A pineapple has eight pineapple eyes, which are spiral-shaped. Four eye-removing knives are used. In the removal process, the cutting gear rotates slowly, cooperates with the up and down movement of the pineapple, and removes the pineapple eyes of the pineapple. It goes back and forth twice to remove all the pineapple eyes on the pineapple.
[0053] Figure 8It is shown that the cleaning and conveying part includes a lower drawer 207, a bevel baffle 801, and a slide rail 802. The bevel baffle 801 is located below the central circular hole of the lower partition 210. The lower part of the bevel baffle 801 is opposite to the lower drawer 207. The slide rail 802 is installed on both sides of the lower drawer 207. In addition to collecting cutting waste, the cleaning and conveying part is also designed with multiple compartments for placing tools, sundries, decorations, etc., which enhances the appearance and improves the space utilization. The lower drawer 207 of the collection mechanism is directly below the cutting tool, which can ensure that 100% of the falling waste falls into the lower drawer 207. The slide rails 802 are arranged on both sides of the lower drawer 207, which can easily and conveniently send out the waste and facilitate cleaning.
[0054] The motor of the present invention is a stepper motor, and its working principle is to convert the electric pulse signal into an open-loop control element of angular displacement or linear displacement. In the case of non-overload, the speed and stop position of the motor only depend on the frequency and number of pulses of the pulse signal, and are not affected by load changes. When the stepper driver receives a pulse signal, it drives the stepper motor to rotate a fixed angle in the set direction, which is called the "step angle". Its rotation runs step by step at a fixed angle. The angular displacement can be controlled by controlling the number of pulses, thereby achieving the purpose of accurate positioning; at the same time, the speed and acceleration of the motor rotation can be controlled by controlling the pulse frequency, thereby achieving the purpose of speed regulation.
[0055] The role of the stepper motor in the device is: in the process of cutting pineapple peel, the pineapple moves vertically up and down to ensure that the pineapple peel is cut cleanly. Therefore, the required speed is relatively slow and the movement of the tool is faster. In the process of cutting pineapple eyes, the movement of the pineapple and the speed of the eye-removing knife are relatively slow. Ordinary motors require too much current, and the speed is relatively fast and cannot be changed. Compared with ordinary motors, stepper motors have adjustable speed and are easy to control the speed to avoid cutting the pulp.
[0056] The chip controls the speed of each motor, as well as the forward and reverse rotation, to achieve the rotation and extension of the peeling knife, and the retraction and extension of the eye-removing knife set. Its working principle is: peeling: the chip controls the motor to rotate forward, and the clamping device transports the pineapple downward. At the same time, the chip controls the peeling knife to run at high speed until the pineapple is transported downward to the specified position. The chip controls the motor to reverse, and the clamping device transports the pineapple upward. At the same time, the chip controls the peeling knife to run at high speed until the pineapple is transported upward to the specified position. Removing "black eyes": the chip controls the eye-removing knife set to align the knife, and then controls the motor to rotate forward at low speed, and the clamping device slowly transports the pineapple downward. At the same time, the chip controls the tool clamping disk to rotate at low speed until the pineapple is transported downward to the specified position. The chip controls the knife set to retract, and then the chip controls the motor to reverse, and the clamping device transports the pineapple upward to the specified position, and the motor stops rotating.
[0057] Fig. 9The overall control diagram is displayed. The single-chip microcomputer U2 uses the MCU.SchDoc model to control the first, third, and fourth motors respectively, so that multiple motors can operate simultaneously. The second motor only rotates in one direction and does not need single-chip microcomputer control. It has a switch self-locking function.
[0058] Fig.10 It is shown that the single-chip microcomputer U1 uses the stc15w2k60s2 model to control the limit switch, three-way stepper motor control switch, three-way stepper motor status indicator light, and three-way stepper motor control. Pins P0.4, P0.5, P0.6, P0.7, P1.0, and P1.1 are connected to POSDEC1, POSDEC2, POSDEC3, POSDEC4, POSDEC5, and POSDEC6 to control the limit switch. Pins P4.7, P1.2, P1.3, P1.4, P1.5, and P1.6 of the single-chip microcomputer U1 are connected to M1ZZ, M1FZ, M3ZZ, M3FZ, M4ZZ, and M4FZ to control the control switch of the three-way stepper motor. MCU pins P0.3, P0.2, P0.1, P0.0, P4.6, P4.5, P2.7, P2.6, P2.5, P2.4, P2.4, P2.2 and M1ZZ, M1STOP, M1FZ, MIPOS, M3ZZ, M3STOP, M3FZ, M3POS, M4ZZ, M4STOP, M4FZ,
[0059] M4POS connection to achieve the control of three-way stepper motor status indicator. Pins P2.1, P2.0, P4.4, P4.3, P4.2, P4.1, P3.7, P3.6, P3.5 are connected to PLS1, DIR1, ENA1, PLS3, DIR3, ENA3, PLS4, DIR4, ENA4 to achieve the control of three-way stepper motor. Pins P3.0 and P3.1 are connected to RXD and TXD respectively, pin VCC is connected to 24V voltage, and GND is grounded.
[0060] Fig.11It is shown that the first motor consists of an upper clamping motor 304, a lower clamping motor 405 (model S6HB5401), and two drivers U3 and U4 (model DM860h), which realize the functions of forward rotation, stop, and reverse rotation of the two motors at the same time. The upper clamping motor 304 is connected to the 9, 10, 11, and 12 pins of the driver U3, and the lower clamping motor 405 is connected to the 9, 10, 11, and 12 pins of the driver U4 to drive the upper clamping motor 304 and the lower clamping motor 405. PLS is a pulse signal, PLS1 is connected to the negative pole of PLS of the driver U3 and the negative pole of PLS of the driver U4, and PLSI is connected to the pin P2.1 of the microcontroller. DIR is a direction signal that controls the forward and reverse rotation of the motor. DIR1 is connected to the negative pole of DIR of U3 and U4, respectively, and DIR1 is connected to the pin P2.0 of the microcontroller. RNA is the offline signal, RNA1 is connected to the negative poles of RNA of U3 and U4 respectively, and RNA1 is connected to the pin P4.4 of the microcontroller. The positive poles of PLS, DIR and RNA of U3 and U4 are connected to the 24V voltage. Fig.11 As shown, its main circuit connections are as described above, and the remaining connections are shown in Fig.11 .
[0061] The first control realizes the above-mentioned control function of "the upper clamping motor 304 drives the upper clamping gear 305 to rotate, and the upper clamping gear 305 drives the upper clamping rack 302 to move up and down. The lower clamping motor 405 drives the lower clamping gear 404 to rotate, and the lower clamping gear 404 drives the lower clamping rack 402 to move up and down".
[0062] Fig.12 It is shown that the second motor is composed of a cutting motor 506 (model DM16RA) and a driver U1 (model B24051S). The second motor is not controlled by a single-chip microcomputer. It has a simple function. The motor only rotates in one direction, and the button has a self-locking function.
[0063] The second motor mainly realizes the above-mentioned function of "the cutting motor 506 drives the cutting gear 503 to rotate through the cutting pinion 505, the cutting gear 503 drives the cutting rotating disk 502 to rotate, the cutting rotating disk 502 drives the tool holding disk 504 to rotate, the peeling knife kit and the eye removing knife kit installed on the tool holding disk rotate with the tool holding disk 504, and during the rotation process, the pineapple in the center of the circular hole of the partition is peeled and the eye is removed."
[0064] Fig.13It is shown that the third motor consists of 4 dual-axis motors (model S6HB5401) and 4 drivers U5, U6, U7, U8 (model DM860h), which realize the functions of forward, stop and reverse rotation of four motors at the same time. The first dual-axis motor is connected to the 9, 10, 11, 12 pins of driver U5, the second dual-axis motor is connected to the 9, 10, 11, 12 pins of driver U6, the third dual-axis motor is connected to the 9, 10, 11, 12 pins of driver U7, and the fourth dual-axis motor is connected to the 9, 10, 11, 12 pins of driver U8. PLS is a pulse signal, and PLS3 is connected to the negative pole of PLS of driver U5, the negative pole of PLS of driver U6, the negative pole of PLS of driver U7, and the negative pole of PLS of U8 respectively. PLS3 is connected to the pin P4.3 of the microcontroller. DIR is the direction signal, which controls the forward and reverse rotation of the motor. DIR3 is connected to the negative pole of DIR of U5, U6, U7, and U8 respectively, and DIR3 is connected to the pin P4.2 of the microcontroller. RNA is an offline signal, and RNA3 is connected to the negative pole of RNA of U5, U6, U7, and U8 respectively, and RNA3 is connected to the pin P4.1 of the microcontroller. The positive poles of PLS, DIR, and RNA of U5, U6, U7, and U8 are connected to a 24V voltage.
[0065] The third motor mainly realizes the above-mentioned function of "the peeling knife can be telescoped and raised and lowered to adapt to pineapples of different sizes, and can work alternately with the eye removing knife. The telescopic rod 602 and the telescopic tube 603 are hollow structures, and the two ends of the compression spring 305 are respectively connected to the front section of the telescopic rod 602 and the rear end of the telescopic tube 603, and the telescopic rod 602 can slide in the telescopic tube 603 and cooperate with the compression spring 605 to cut pineapples of different sizes. The two sleeves 604 are connected to the motor shaft of the dual-axis motor 606 to achieve the purpose of lifting and lowering."
[0066] Fig.14It is shown that the fourth motor consists of 4 reduction motors (model S6HB5401) and 4 drivers U9, U10, U11, U12 (model DM860h), realizing the functions of forward, stop and reverse rotation of the four motors at the same time. The first reduction motor is connected to the 9, 10, 11, 12 pins of the driver U9, the second reduction motor is connected to the 9, 10, 11, 12 pins of the driver U10, the third reduction motor is connected to the 9, 10, 11, 12 pins of the driver U11, and the fourth reduction motor is connected to the 9, 10, 11, 12 pins of the driver U12. PLS is a pulse signal, and PLS4 is connected to the negative pole of PLS of driver U9, the negative pole of PLS of driver U10, the negative pole of PLS of driver U11, and the negative pole of PLS of U12 respectively, and PLS4 is connected to the pin P3.7 of the microcontroller. DIR is the direction signal, which controls the forward and reverse rotation of the motor. DIR4 is connected to the negative pole of DIR of U9, U10, U11, and U12 respectively, and DIR4 is connected to the pin P3.6 of the microcontroller. RNA is an offline signal, and RNA4 is connected to the negative pole of RNA of U9, U10, U11, and U12 respectively, and RNA4 is connected to the pin P3.5 of the microcontroller. The positive poles of PLS, DIR, and RNA of U9, U10, U11, and U12 are connected to a 24V voltage. Fig.14 As shown, its main circuit connections are as described above, and the remaining connections are shown in Fig.14 .
[0067] The fourth motor mainly realizes the above-mentioned function of "being connected to the eye removal knife seat 702 through the motor shaft of the reduction motor 703, and under the action of the reduction motor 703, the eye removal knife rotates with the motor shaft of the reduction motor 703 to achieve the purpose of moving in the xy plane".
Claims
1. A pineapple peeler capable of peeling and removing pineapple eyes, characterized in that: The machine comprises a frame, an upper clamping part, a lower clamping part, a cutting part and a cleaning and conveying part. The frame is an upright rectangular three-dimensional box (201). The frame is provided with three layers of horizontally fixed partitions, namely, an upper partition (208), a middle partition (209) and a lower partition (210). The three partitions have opposite circular holes in the center. The upper clamping part and the lower clamping part are respectively mounted on the upper partition (208) and the lower partition (210). The pineapple is clamped in the central circular hole of the partition between the upper clamping part and the lower clamping part. The cutting part is mounted between the middle partition (209) and the lower partition (210). The cutting part is opposite to the pineapple in the horizontal direction. The cleaning and conveying part is located below the lower partition (210). The cutting part comprises a cutting motor (506), a cutting pinion (505), a cutting gear (503), a tool holding disk (504), a cutting rotating disk (502), a cutting fixed disk (501), a peeling knife set, and an eye removal knife set. The cutting motor (506) and the cutting pinion (505) are mounted on the lower partition (210). The motor shaft of the cutting motor (506) is connected to the gear shaft of the cutting pinion (505). The cutting pinion (505) is meshed with the cutting gear (503). The cutting gear (503) and the cutting rotating disk (502) are interference fit. The bottom surface circumference of the cutting rotating disk (502) is provided with a groove corresponding to the groove in the cutting fixed disk (501). Ball bearings are evenly distributed in the grooves of the cutting rotating disk (502), and rolling friction is generated between the cutting fixed disk (501). Under the action of the large cutting gear (503), the cutting rotating disk (502) rotates between the cutting fixed disks (501). The cutting fixed disk (501) is placed in the lower interlayer (203). The lower interlayer (203) is located between the middle partition (209) and the lower partition (210), and is connected to the box body (201). The cutting rotating disk (502) and the tool clamping disk (504) are placed parallel and concentrically up and down, and are fixedly connected by bolts and nuts. The peeling knife kit and the eye-removing knife kit are respectively installed on the tool clamping disk (504). The peeling knife kit and the eye-removing knife kit surround the circumference of the tool clamping disk and are opposite to the pineapple at the center of the circular hole. The upper clamping part is composed of an upper clamping motor (304), an upper clamping gear (305), an upper clamping rack (302), an upper clamping seat (306), a claw (303) and an upper clamping rack sleeve (301). The upper clamping motor (304) and the upper clamping gear (305) are fixed on the upper surface of the upper partition (208). The motor shaft of the upper clamping motor (304) is connected to the gear shaft of the upper clamping gear (305). The upper clamping rack sleeve (301) is connected to the two inner walls of the upper frame. The upper clamping rack (302) is vertically Placed in the central circular hole of the upper partition (208), fixed by the upper clamping gear (305) and the upper clamping rack sleeve (301), the upper clamping rack (302) and the upper clamping rack sleeve (301) are slidably matched, the upper clamping gear (305) and the upper clamping rack (302) are meshed, the lower end of the upper clamping rack (302) is fixedly connected to the upper end of the upper clamping seat (306), the lower bottom surface of the upper clamping seat (306) is connected to the cherry claw (303), and the cherry claw (303) is opposite to the upper end of the pineapple below the upper clamping part; The lower clamping part is composed of a lower clamping motor (405), a lower clamping gear (404), a lower clamping rack (402), a lower clamping rack sleeve (403), and a lower clamping seat (401). The lower clamping motor (405) and the lower clamping gear (404) are fixed on the upper surface of the lower partition (210). The motor shaft of the lower clamping motor (405) is connected to the gear shaft of the lower clamping gear (404). The lower clamping rack (402) is vertically placed in the central circular hole of the lower partition (210). The lower clamping gear (404) is fixed to the lower clamping rack sleeve (403), the lower clamping rack (402) is slidably matched with the lower clamping rack sleeve (403), the lower clamping gear (404) is meshed with the lower clamping rack (402), the lower clamping rack sleeve (403) is fixedly connected to the inner wall of the lower frame, the upper end of the lower clamping rack (402) is fixedly connected to the lower end of the lower clamping seat (401), and the upper surface of the lower clamping seat (401) is provided with three claws facing upwards, and the three claws are opposite to the lower end of the pineapple above the lower clamping part.
2. The pineapple peeler capable of peeling and removing pineapple eyes according to claim 1, characterized in that: The cherry grasping claws (303) are two rotatable devices fixed on the upper clamping seat (306) and can be manually engaged with each other.
3. The pineapple peeler capable of peeling and removing pineapple eyes according to claim 1, characterized in that: The peeling knife kit comprises 3-4 peeling knives, each of which comprises a curved knife head (601), a telescopic rod (602), a telescopic tube (603), a sleeve (604), a compression spring (605), a dual-axis motor (606), and a peeling knife base (607). The rear end of the curved knife head (601) is connected to the front ends of the two telescopic rods (602), the rear ends of the two telescopic rods (602) are respectively inserted into the telescopic tubes (603), and the telescopic rods (60 2) is slidably matched with the telescopic tube (603), one end of the compression spring (605) is pressed against the top end of the telescopic rod (602) and the other end is pressed against the bottom end of the telescopic tube (603), the rear ends of the two telescopic tubes (603) are threadedly connected to the front ends of the two sleeves (604), the two sleeves (604) are connected to the front end of the peeling knife base (607) through the motor shaft of the dual-axis motor (606), and the peeling knife base (607) is connected to the tool clamping plate (504).
4. The pineapple peeler capable of peeling and removing pineapple eyes according to claim 1, characterized in that: The eye removal knife kit comprises 3-4 eye removal knives, each of which is composed of an eye removal knife head (707), an eye removal knife head shaft (706), a torsion spring (705), an eye removal knife arm (704), a reduction motor (703), an eye removal knife seat (702), and an eye removal knife seat shaft (701). The eye removal knife head (707) is a hollow annular knife head. The rear end of the eye removal knife head (707) is connected to the front end of the eye removal knife arm (704) via the eye removal knife head shaft (706) and the torsion spring (705). The eye removal knife arm (704) is in an arc shape. The rear end of the eye removal knife arm (704) is connected to the front end of the eye removal knife seat (702) via the motor shaft of the reduction motor (703). The eye removal knife seat (702) is connected to the tool clamping plate (504) via the eye removal knife seat shaft (701).
5. The pineapple peeler capable of peeling and removing pineapple eyes according to claim 1, characterized in that: The tool holding disk (504) has four screw holes on its surface and is connected to the cutting rotating disk (502) via four long screws. The inner surface of the tool holding disk (504) has four round holes. The peeling knife is fixed to the tool holding disk (504) via a peeling knife seat shaft. The peeling knife seat shaft and the inner circular hole of the tool holding disk (504) are interference fit. The tool holding disk (504) has four round holes on its surface. The eye removing knife is fixed to the tool holding disk (504) via an eye removing knife seat shaft (701). The eye removing knife seat shaft (701) and the circular hole on the surface of the tool holding disk (504) are interference fit.
6. The pineapple peeler capable of peeling and removing pineapple eyes according to claim 1, characterized in that: The cleaning and conveying part comprises a lower drawer (207), an inclined baffle (801), and a slide rail (802); the inclined baffle (801) is located below the central circular hole of the lower partition (210); the lower part of the inclined baffle (801) is opposite to the lower drawer (207); and the slide rail (802) is installed on both sides of the lower drawer (207).
Citation Information
Patent Citations
Full-automatic pineapple peeling eye removing machine
CN108477965A
Pineapple peeler capable of peeling and removing pineapple eyes
CN210810452U
