A wheel processing device
The wheel processing apparatus automates the cutting and painting of wheel edges and surfaces, addressing inefficiencies and labor-intensive issues in manual processes, enhancing productivity and quality through integrated mechanical and pneumatic systems.
Patent Information
- Application Number
- CN201910188755.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-03-13
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2039-03-13
AI Technical Summary
During the existing wheel processing process, cutting and painting require a lot of manual operation, resulting in low efficiency, high labor intensity, high labor costs and inconsistent paint quality, which makes it impossible to achieve full automation.
A wheel processing device including a cutting assembly and a painting assembly is designed to fully automate the wheel processing through a cylinder-driven robotic arm and a conveyor. The cutting assembly is positioned and rotated at high speed by an active rotation shaft and a driven rotation shaft. The painting assembly is accurately sprayed with a partition and an injector.
It realizes full automation of wheel processing, improves the efficiency and accuracy of cutting and painting, reduces labor intensity, and ensures the consistency of painting quality.
Smart Images

Figure CN110000039B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a wheel processing device, belonging to the technical field of component processing. Background Art
[0002] Wheels are usually installed at the bottom of an object, which is beneficial to reducing the friction coefficient with the contact surface when pulling. With the research and development of wheel structures, most of the currently used wheels are coated with a rubber surface by an injection molding process on the basis of a wheel core to improve their durability and friction resistance. During the preparation process, since the injection molding process will form redundant rubber edges around the shaft hole of the wheel core, they need to be cut off. In addition, for the processing of casters, it usually also includes frequently painting the casters. The painting process is divided into painting the whole workpiece or painting a part of the workpiece. When it is necessary to paint the front and back sides of the workpiece respectively, or when local painting is required, the direction of the spray gun or the position of the workpiece needs to be adjusted. However, in the prior art, both cutting and painting need to be carried out manually. The caster is manually placed at the cutting station, and a machine is used for cutting, or directly manually cut; painting is completed in the form of holding a spray gun by hand. This method is only applicable to labor-intensive regions, but its labor cost is relatively high, and the painting quality is uneven, affecting the use. The production line processing line cannot be completely separated from manual monitoring, and it is necessary to check the situation of the processing line in a timely manner. For the manual operation mode, the efficiency is low, the working environment is poor, and the labor intensity is high. Therefore, it is necessary to make a fully automated improvement for the processing of casters or similar circular workpieces. Summary of the Invention
[0003] In order to overcome the deficiencies of the prior art, the first object of the present invention is to provide a wheel processing device, which is applicable to the processing of workpieces with a hollow wheel body shape such as casters, and fully automatically realizes the processing processes such as cutting the injection molding edge, transferring, and painting.
[0004] The object of the present invention can be achieved by adopting the following technical solutions: A wheel processing device includes a cutting component and a painting component arranged in sequence according to the processing order; a conveyor is arranged between the cutting component and the painting component;
[0005] The cutting assembly includes a cutter, a first horizontal cylinder, a rotating shaft, and a first workbench; the output shaft of the first horizontal cylinder is fixedly connected to the cutter; the rotating shaft includes a driving rotating shaft, a driven rotating shaft, a first vertical cylinder, and a second vertical cylinder; there is a through hole provided on the first workbench; the driving rotating shaft and the driven rotating shaft are respectively arranged on the upper and lower sides of the first workbench; the ends of the driving rotating shaft and the driven rotating shaft are arranged opposite to each other; the output shaft of the first vertical cylinder is connected to the driving rotating shaft; the output shaft of the second vertical cylinder is connected to the driven rotating shaft; when the driving rotating shaft and the driven rotating shaft approach each other, the driven rotating shaft penetrates the through hole of the workbench from bottom to top, and the driving rotating shaft and the driven rotating shaft are fitted and clamped into the wheel shaft holes concentric with the through hole of the workbench;
[0006] The painting assembly includes a first partition, a first injector, a third vertical cylinder, and a second workbench; the first partition is arranged above the second workbench; the first injector is fixedly connected to the first partition; the output shaft of the third vertical cylinder is fixedly connected to the first partition; there is a first opening provided on the first partition; the injection port of the first injector is opposite to the first opening;
[0007] The conveyor reciprocates above the first workbench and above the second workbench, and transports the wheels that have been cut on the first workbench to the second workbench.
[0008] Further, the ends of the driving rotating shaft and the driven rotating shaft are both conical ends.
[0009] Further, the first workbench includes at least two through holes; the at least two through holes are distributed around the center of the first workbench; the first workbench is driven by a first servo motor and rotates on a horizontal plane.
[0010] Further, the cutting assembly further includes an air pipe; the blowing end of the air pipe is arranged between the driving rotating shaft and the first workbench; the blowing direction of the air pipe is from the first workbench to the outside of the first workbench.
[0011] Further, the painting assembly further includes a water curtain; the water curtain includes at least three water flow planes, the three water flow planes are connected in sequence and are arranged around the second workbench; at least one water flow plane is opposite to the injection direction of the first injector.
[0012] Further, the painting assembly further includes a second partition, a second injector, and a fourth vertical cylinder; the second partition is arranged above the second workbench; the second injector is fixedly connected to the second partition; the output shaft of the fourth vertical cylinder is fixedly connected to the second partition; there is a second opening provided on the second partition; the injection port of the second injector is opposite to the second opening; the second workbench is driven by a second servo motor and rotates on a horizontal plane.
[0013] Further, a flipping assembly is further arranged between the first partition and the second partition;
[0014] The flipping assembly includes a first clamping member, a second clamping member, a rotation driving mechanism, a first slide rail, a first gear, a second horizontal cylinder, and a fifth vertical cylinder; the first clamping member and the second clamping member are arranged opposite to each other; the first clamping member includes a first sliding member and a first clamping block; the first clamping block is movably connected to the first sliding member; the first sliding member is provided with a first chute and a first rack; the output shaft of the rotation driving mechanism is fixedly connected to the first clamping block; the second clamping member includes a second sliding member and a second clamping block; the second clamping block is movably connected to the second sliding member; the second sliding member is provided with a second chute and a second rack; the first rack and the second rack are parallel to each other;
[0015] The first chute and the second chute are respectively movably connected to the first slide rail; the first gear is arranged between the first rack and the second rack and meshes with the first rack and the second rack respectively; the output shaft of the second horizontal cylinder is fixedly connected to the second sliding member; the output shaft of the fifth vertical cylinder is fixedly connected to the first slide rail.
[0016] Further, the rotation driving mechanism includes a third horizontal cylinder, a transmission member, and a second gear; the output shaft of the third horizontal cylinder is fixedly connected to the transmission member; the transmission member is provided with a third rack; the third rack meshes with the second gear; the second gear is provided with a transmission shaft; the transmission shaft is fixedly connected to the first clamping block.
[0017] Further, the flipping assembly further includes a fourth horizontal cylinder; the second clamping block is provided with a positioning groove; the output shaft of the fourth horizontal cylinder faces the positioning groove.
[0018] Further, the conveyor includes a sixth vertical cylinder, a seventh vertical cylinder, a second slide rail, a fifth horizontal cylinder, a sixth horizontal cylinder, and a seventh horizontal cylinder; the sixth vertical cylinder is provided with a third chute; the seventh vertical cylinder is provided with a fourth chute; the sixth vertical cylinder and the seventh vertical cylinder are respectively movably connected to the second slide rail through the third chute and the fourth chute; the output shafts of the sixth vertical cylinder and the seventh vertical cylinder are both semi-circular; the diameter sides of the output shafts of the sixth vertical cylinder and the seventh vertical cylinder face each other; the diameters of the output shafts of the sixth vertical cylinder and the seventh vertical cylinder are both smaller than the diameter of the wheel shaft hole; the output shaft of the fifth horizontal cylinder is fixedly connected to the sixth vertical cylinder; the output shaft of the sixth horizontal cylinder is fixedly connected to the seventh vertical cylinder; the output shaft of the seventh horizontal cylinder is fixedly connected to the second slide rail.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] 1. The present invention is provided with a cutting assembly and a painting assembly. After automatically cutting the plastic edge of the wheel, the wheel is sent to the painting assembly by the conveyor for painting, realizing full automation of the processing, and the processing process does not require manual intervention;
[0021] 2. The cutting component of the present invention has a driven rotating shaft extending upward from below the through hole to lift the wheel. The driving rotating shaft extends downward and is engaged with the driven rotating shaft together into the shaft hole of the wheel. The driving rotating shaft drives the wheel to rotate at a high speed, and then the cutter approaches the position to be cut of the wheel, thus completing the cutting. The work is stable, the cutting efficiency is high, and the mechanical control positioning is accurate.
[0022] 3. When the painting component of the present invention works, the wheel is placed on the second workbench. The first partition can block the wheel, and the part of the wheel exposed through the first opening is the part to be painted. Then the first injector faces the first opening to paint the wheel. This step is changed from manual to mechanized, with high painting efficiency and accurate painting position.
[0023] 4. The components of the cutting component and the painting component of the present invention are driven by cylinders, with precise movement distance, high processing accuracy, good quality, and high efficiency. Description of the Drawings
[0024] Figure 1 It is a schematic structural diagram of Embodiment 1;
[0025] Figure 2 It is a schematic structural diagram of the cutting component of Embodiment 1;
[0026] Figure 3 It is a schematic structural diagram of the painting component of Embodiment 1;
[0027] Figure 4 It is a schematic structural diagram of the painting component of Embodiment 2;
[0028] Figure 5 It is a schematic structural diagram of the flipping component of Embodiment 2;
[0029] Figure 6 It is a bottom view of the flipping component of Embodiment 2;
[0030] Figure 7 It is a schematic structural diagram of the conveyor of Embodiment 3
[0031] In the figure, 100 is a cutting assembly; 110 is a cutter; 120 is a first horizontal cylinder; 130 is a rotating shaft; 131 is a driving rotating shaft; 132 is a driven rotating shaft; 133 is a first vertical cylinder; 134 is a second vertical cylinder; 140 is a first workbench; 141 is a through hole; 142 is a first servo motor; 150 is an air pipe; 200 is a painting assembly; 210 is a first partition; 211 is a first opening; 220 is a first injector; 230 is a third vertical cylinder; 240 is a second workbench; 241 is a second servo motor; 250 is a water curtain; 251 is a water flow plane; 260 is a second partition; 261 is a second opening; 270 is a second injector; 280 is a fourth vertical cylinder; 300 is a conveyor; 310 is a sixth vertical cylinder; 311 is a third chute; 320 is a seventh vertical cylinder; 330 is a second slide rail; 340 is a fifth horizontal cylinder; 350 is a sixth horizontal cylinder; 360 is a seventh horizontal cylinder; 361 is a fourth chute; 400 is a flipping assembly; 410 is a first clamping member; 411 is a first sliding member; 412 is a first clamping block; 413 is a first chute; 414 is a first rack; 420 is a second clamping member; 421 is a second sliding member; 422 is a second clamping block; 423 is a second chute; 424 is a second rack; 425 is a positioning groove; 430 is a rotation driving mechanism; 431 is a third horizontal cylinder; 432 is a transmission member; 433 is a second gear; 434 is a third rack; 435 is a transmission shaft; 440 is a first slide rail; 450 is a first gear; 460 is a second horizontal cylinder; 470 is a fifth vertical cylinder; 480 is a fourth horizontal cylinder. Detailed implementation mode
[0032] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "horizontal", "vertical", "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0033] Next, in combination with the drawings and specific implementation modes, the present invention will be further described:
[0034] Embodiment 1:
[0035] Refer to Figure 1 , a wheel processing device, including a cutting assembly 100 and a painting assembly 200 arranged in sequence according to the processing order; a conveyor 300 is provided between the cutting assembly 100 and the painting assembly 200;
[0036] Refer to Figure 2, the cutting assembly 100 includes a cutter 110, a first horizontal cylinder 120, a rotating shaft 130, a first workbench 140, and an air pipe 150;
[0037] The output shaft of the first horizontal cylinder 120 is fixedly connected to the cutter 110. The first horizontal cylinder 120 drives the cutter 110 to reciprocate in the horizontal direction, and the direction is towards the rotating shaft 130;
[0038] The rotating shaft 130 includes a driving rotating shaft 131, a driven rotating shaft 132, a first vertical cylinder 133, and a second vertical cylinder 134; there are four through holes 141 on the first workbench 140; the four through holes 141 are distributed around the center of the first workbench 140; the first workbench 140 is driven by a first servo motor 142 to rotate on the horizontal plane; the driving rotating shaft 131 and the driven rotating shaft 132 are respectively arranged on the upper and lower sides of the first workbench 140; the ends of the driving rotating shaft 131 and the driven rotating shaft 132 are arranged opposite to each other; the ends of the driving rotating shaft 131 and the driven rotating shaft 132 are both conical ends; the output shaft of the first vertical cylinder 133 is connected to the driving rotating shaft 131, and the first vertical cylinder 133 drives the driving rotating shaft 131 to reciprocate in the vertical direction; the output shaft of the second vertical cylinder 134 is connected to the driven rotating shaft 132, and the second vertical cylinder 134 drives the driven rotating shaft 132 to reciprocate in the vertical direction; when the driving rotating shaft 131 and the driven rotating shaft 132 approach each other, the driven rotating shaft 132 passes through the through hole 141 of the first workbench 140 from bottom to top, and the driving rotating shaft 131 and the driven rotating shaft 132 are fitted and clamped into the wheel shaft holes concentric with the through hole 141;
[0039] The blowing end of the air pipe 150 is arranged between the driving rotating shaft 131 and the first workbench 140; the blowing direction of the air pipe 150 is from the first workbench 140 to the outside of the first workbench 140;
[0040] More specifically, the cutter 110 includes, but is not limited to, a cutting knife.
[0041] Refer to Figure 1 And in combination with Figure 3 , the painting assembly 200 includes a first partition 210, a first sprayer 220, a third vertical cylinder 230, a second workbench 240, and a water curtain 250;
[0042] The first partition 210 is arranged above the second workbench 240;
[0043] The first sprayer 220 is fixedly connected to the first partition 210;
[0044] The output shaft of the third vertical cylinder 230 is fixedly connected to the first partition 210. The third vertical cylinder 230 drives the first partition 210 to reciprocate in the vertical direction;
[0045] A first partition plate 210 is provided with a first opening 211; the injection port of the first injector 220 faces the first opening 211;
[0046] The water curtain 250 includes at least three water flow planes 251, the three water flow planes 251 are connected in sequence and are arranged around the second workbench 240; at least one water flow plane 251 faces the injection direction of the first injector 220.
[0047] The conveyor 300 reciprocates above the first workbench 140 and above the second workbench 240, and conveys the wheels that have been cut on the first workbench 140 to the second workbench 240.
[0048] The usage method of this embodiment is as follows: the wheel to be cut is placed on the first workbench 140 (the position on the first workbench 140 where the wheel is placed is called the first placement station) in a mechanical (after being conveyed by a conveyor belt and then by a robotic arm or robotic gripper) or manual manner, with the shaft hole concentric with the through hole 141. Then the first workbench 140 rotates by a certain angle so that the wheel is located below the active rotating shaft 131 (the position for cutting is called the cutting station). At the same time, another through hole 141 is exactly located at the first placement station, and another wheel to be cut is placed in the same manner at the first placement station;
[0049] The active rotating shaft 131 is driven by the first vertical cylinder 133 to move downward by a fixed distance, the driven rotating shaft 132 is driven by the second vertical cylinder 134 to move upward by a fixed distance, the end of the driven rotating shaft 132 extends from below the through hole 141 and passes through the through hole 141, both the active rotating shaft 131 and the driven rotating shaft 132 extend into the shaft hole of the wheel, and the conical end is easier to align with and enter the shaft hole to position the wheel, and the driven rotating shaft 132 lifts the wheel away from the first workbench 140; then the active rotating shaft 131 is driven by a motor to rotate, and when rotating, it drives the wheel to rotate at a high speed, and the driven rotating shaft 132 is driven to rotate by the wheel; the first horizontal cylinder 120 drives the cutter 110 to move horizontally close to and abut against the part to be cut. After the wheel rotates to complete the cutting, the output shaft of the first horizontal cylinder 120 contracts and resets, and the active rotating shaft 131 stops rotating; the active rotating shaft 131 and the driven rotating shaft 132 contract and reset, the wheel falls back onto the first workbench 140, and the cut tape loop is blown out of the first workbench 140 by the air pipe 150. The first workbench 140 rotates by a certain angle again, and the wheel that has completed the cutting is located below the conveyor 300 (the conveying station), so that the next wheel to be cut is located at the cutting station, and another through hole 141 is located at the first placement station, and the above processing steps are repeated. The through holes 141 need to be distributed around the center of the first workbench 140, so that the first workbench 140 can generate displacement when rotating.
[0050] The conveyor 300 moves the wheels at the conveying station to the second workbench 240 in a mechanically implemented manner such as clamping, grasping, and translation; the second workbench 240 can be fixed or rotatable. If the second workbench 240 is fixed, the conveyor 300 needs to place the wheels between the second workbench 240 and the first partition 210. If the second workbench 240 can rotate, the conveyor 300 places the wheels at a position around the center of the second workbench 240 (the second placement station). The second workbench 240 rotates by a certain angle so that the wheels are located below the first partition 210 (the first painting station), and the part to be painted corresponds to the first opening 211; the third vertical cylinder 230 drives the first partition 210 to move downward by a fixed distance, approaching the wheels and exposing the painted part from the first opening 211; the first injector 220 is started to spray paint into the first opening 211. After completion, the third vertical cylinder 230 drives the first partition 210 to reset upward, completing the painting step. The wheels are taken out in a mechanical (robotic arm or robotic claw) or manual manner and placed on the work station for the next processing step or collected.
[0051] The function of the water curtain 250 is to wash the paint particles in the air. The water curtain 250 is arranged opposite to the spraying direction of the first injector 220, which can wash the sprayed paint faster and purify the air.
[0052] The working process of the whole wheel processing device, such as the sequence of starting of each driving mechanism and the pause time, etc., can be completed through the controller or manual operation. This part is the prior art.
[0053] Embodiment 2:
[0054] Refer to Figure 4 , the painting assembly 200 further includes a second partition 260, a second injector 270, and a fourth vertical cylinder 280;
[0055] The second partition 260 is arranged above the second workbench 240;
[0056] The second injector 270 is fixedly connected to the second partition 260;
[0057] The output shaft of the fourth vertical cylinder 280 is fixedly connected to the second partition 260, and the fourth vertical cylinder 280 drives the second partition 260 to reciprocate in the vertical direction; a second opening 261 is provided on the second partition 260; the spray port of the second injector 270 is opposite to the second opening 261; the second workbench 240 is driven by a second servo motor 241 to rotate on the horizontal plane.
[0058] A flipping assembly 400 is further provided between the first partition 210 and the second partition 260;
[0059] Refer to Figure 5 Combined withFigure 6 , the flipping assembly 400 includes a first clamping member 410, a second clamping member 420, a rotation driving mechanism 430, a first sliding rail 440, a first gear 450, a second horizontal cylinder 460, a fifth vertical cylinder 470, and a fourth horizontal cylinder 480;
[0060] The first clamping member 410 and the second clamping member 420 are oppositely arranged; the first clamping member 410 includes a first sliding member 411 and a first clamping block 412; the first clamping block 412 is movably connected to the first sliding member 411; the first sliding member 411 is provided with a first sliding groove 413 and a first rack 414;
[0061] The second clamping member 420 includes a second sliding member 421 and a second clamping block 422; the second clamping block 422 is movably connected to the second sliding member 421; the second sliding member 421 is provided with a second sliding groove 423 and a second rack 424; the first rack 414 and the second rack 424 are parallel to each other;
[0062] The first sliding groove 413 and the second sliding groove 423 are respectively movably connected to the first sliding rail 440; the first gear 450 is disposed between the first rack 414 and the second rack 424 and meshes with the first rack 414 and the second rack 424 respectively; the output shaft of the second horizontal cylinder 460 is fixedly connected to the second sliding member 421, and the second horizontal cylinder 460 drives the second sliding member 421 to reciprocate along the first sliding rail 440; the output shaft of the fifth vertical cylinder 470 is fixedly connected to the first sliding rail 440, and the fifth vertical cylinder 470 drives the first sliding rail 440 to reciprocate in the vertical direction;
[0063] The rotation driving mechanism 430 includes a third horizontal cylinder 431, a transmission member 432, and a second gear 433; the output shaft of the third horizontal cylinder 431 is fixedly connected to the transmission member 432, and the third horizontal cylinder 431 drives the transmission member 432 to reciprocate in the horizontal direction; the transmission member 432 is provided with a third rack 434; the third rack 434 meshes with the second gear 433; the second gear 433 is provided with a transmission shaft 435; the transmission shaft 435 is fixedly connected to the first clamping block 412, and the transmission shaft 435 drives the first clamping block 412 to rotate in the vertical plane;
[0064] The second clamping block 422 is provided with a positioning groove 425; the output shaft of the fourth horizontal cylinder 480 faces the positioning groove 425, and the output shaft of the fourth horizontal cylinder 480 performs telescopic movement in the horizontal direction. The remaining structures and features are the same as those in Embodiment 1.
[0065] The usage mode of this embodiment is as follows: The second injector 270 is used to spray paint on the reverse side of the wheel. Before the second painting, the wheel needs to be flipped through the flipping assembly 400:
[0066] The second workbench 240 rotates by a certain angle under the drive of the second servo motor 241, transports the wheel that has been painted at the first painting station to the lower part of the flipping assembly 400 (flipping station), and at the same time, the second workbench 240 transports the wheel on the second placement station to the first painting station for the first painting process;
[0067] The flipping process of the wheel under the flipping station is as follows: The fifth vertical cylinder 470 drives the first slide rail 440 to move downward by a fixed distance, so that the first slide rail 440 drives the first clamping member 410 and the second clamping member 420 to move downward until the first clamping block 412 and the second clamping block 422 are respectively located on both sides of the wheel. The second horizontal cylinder 460 drives the second sliding member 421 to move along the first slide rail 440 in the direction close to the wheel. When the second sliding member 421 moves, the second rack 424 drives the first gear 450 to rotate, then the first gear 450 drives the first rack 414 to move. The first rack 414 and the second rack 424 move in opposite directions, so that the first sliding member 411 also moves in the direction close to the wheel. The first sliding member 411 and the second sliding member 421 respectively drive the first clamping block 412 and the second clamping block 422 to move relatively closer until the wheel is clamped;
[0068] After clamping the wheel, the fifth vertical cylinder 470 drives the first slide rail 440 to reset and move upward. The third horizontal cylinder 431 drives the transmission member 432 to move a fixed distance in the horizontal direction. The third rack 434 drives the second gear 433 to rotate, and the second gear 433 drives the first clamping block 412 to rotate in the vertical direction; The first clamping block 412 drives the wheel and the second clamping block 422 to rotate synchronously to the reverse side (180°). Then, the fifth vertical cylinder 470 drives the first slide rail 440 to move downward by a fixed distance again. The second horizontal cylinder 460 drives the second sliding member 421 to reset and move in the opposite direction, then the first clamping block 412 and the second clamping block 422 both move in the direction away from the wheel, and the wheel is released onto the second workbench 240; The fifth vertical cylinder 470 drives the first slide rail 440 to reset and move upward, and the third horizontal cylinder 431 resets to make the first clamping block 412 rotate 180°;
[0069] The second workbench 240 rotates by a certain angle again, and the flipped wheel is transported between the second partition 260 and the second workbench 240 (second painting station). At the same time, another wheel on the first painting station is transported to the flipping station to repeat the flipping process.
[0070] At the second painting station, the part of the back of the wheel that needs to be painted corresponds to the second opening 261; the fourth vertical cylinder 280 drives the second partition 260 to move downward by a fixed distance, approaching the wheel and exposing the painted part from the second opening 261; the second injector 270 is activated to spray paint into the second opening 261. After completion, the fourth vertical cylinder 280 drives the second partition 260 to reset upward to complete the painting step.
[0071] Embodiment 3:
[0072] One implementation of the conveyor 300 in Embodiment 1 is as follows:
[0073] Refer to Figure 7 , the conveyor 300 includes a sixth vertical cylinder 310, a seventh vertical cylinder 320, a second slide rail 330, a fifth horizontal cylinder 340, a sixth horizontal cylinder 350, and a seventh horizontal cylinder 360; a third chute 311 is provided on the sixth vertical cylinder 310; a fourth chute 361 is provided on the seventh vertical cylinder 320; the sixth vertical cylinder 310 and the seventh vertical cylinder 320 are respectively movably connected to the second slide rail 330 through the third chute 311 and the fourth chute 361; the output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 are both semi-circular and telescopic in the vertical direction; the diameter sides of the output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 are opposite to each other; the diameters of the output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 are both smaller than the diameter of the wheel shaft hole; the output shaft of the fifth horizontal cylinder 340 is fixedly connected to the sixth vertical cylinder 310, and the fifth horizontal cylinder 340 drives the sixth vertical cylinder 310 to reciprocate along the second slide rail 330; the output shaft of the sixth horizontal cylinder 350 is fixedly connected to the seventh vertical cylinder 320, and the sixth horizontal cylinder 350 drives the seventh vertical cylinder 320 to reciprocate along the second slide rail 330; the output shaft of the seventh horizontal cylinder 360 is fixedly connected to the second slide rail 330, and the seventh horizontal cylinder 360 drives the second slide rail 330 to drive the sixth vertical cylinder 310 and the seventh vertical cylinder 320 to reciprocate above the first workbench 140 and above the second workbench 240.
[0074] When the wheel is at the transportation station, the fifth horizontal cylinder 340 and the sixth horizontal cylinder 350 drive the sixth vertical cylinder 310 and the seventh vertical cylinder 320 to slide along the second slide rail 330, approaching each other until the diameter edges of the output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 abut against each other. The two are combined to form a cylinder that matches the shape of the wheel shaft hole. The output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 extend downward by a fixed distance, so that the two output shafts together extend into the shaft hole of the wheel. The fifth horizontal cylinder 340 and the sixth horizontal cylinder 350 reset and retract, so that the output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 are separated until they respectively abut against the inner wall of the wheel shaft hole; the output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 reset upward to lift the wheel; the seventh horizontal cylinder 360 drives the second slide rail 330 to move horizontally, so that the wheel moves from above the transportation station to above the second placement station. The output shafts of the sixth vertical cylinder 310 and the seventh vertical cylinder 320 extend downward by a fixed distance again, and the fifth horizontal cylinder 340 and the sixth horizontal cylinder 350 drive the sixth vertical cylinder 310 and the seventh vertical cylinder 320 to approach each other again, releasing the wheel, and the wheel falls onto the second workbench 240.
[0075] In the wheel processing device of the present invention, for the movement of the wheel, such as transporting the wheel from the conveyor belt or other places to the first placement station, or transporting the wheel that has been spray-painted twice on the second workbench 240 to the next processing station or placing it on the conveyor belt, it can all be completed by the structure of the conveyor 300 in Embodiment 3.
[0076] For those skilled in the art, according to the technical solutions and concepts described above, various corresponding changes and deformations can be made, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
Claims
1. A wheel processing device, comprising a cutting assembly and a painting assembly arranged in sequence according to the processing order; a conveyor is provided between the cutting assembly and the painting assembly; characterized in that, The cutting assembly includes a cutter, a first horizontal cylinder, a rotating shaft and a first workbench; the output shaft of the first horizontal cylinder is fixedly connected to the cutter; the rotating shaft includes a driving rotating shaft, a driven rotating shaft, a first vertical cylinder and a second vertical cylinder; a through hole is provided on the first workbench; the driving rotating shaft and the driven rotating shaft are respectively arranged on the upper and lower sides of the first workbench; the ends of the driving rotating shaft and the driven rotating shaft are arranged opposite to each other; the output shaft of the first vertical cylinder is connected to the driving rotating shaft; the output shaft of the second vertical cylinder is connected to the driven rotating shaft; when the driving rotating shaft and the driven rotating shaft approach each other, the driven rotating shaft penetrates the through hole of the workbench from bottom to top, and the driving rotating shaft and the driven rotating shaft are matched and clamped into the wheel shaft hole concentric with the through hole of the workbench; The painting assembly includes a first partition, a first injector, a third vertical cylinder and a second workbench; the first partition is arranged above the second workbench; the first injector is fixedly connected to the first partition; the output shaft of the third vertical cylinder is fixedly connected to the first partition; a first opening is provided on the first partition; the injection port of the first injector faces the first opening; The conveyor reciprocates above the first workbench and above the second workbench, and transports the wheels cut on the first workbench to the second workbench; The painting assembly further includes a water curtain; the water curtain includes at least three water flow planes, and the three water flow planes are connected in sequence and arranged around the second workbench; at least one of the water flow planes faces the injection direction of the first injector; The painting assembly further includes a second partition, a second injector and a fourth vertical cylinder; the second partition is arranged above the second workbench; the second injector is fixedly connected to the second partition; the output shaft of the fourth vertical cylinder is fixedly connected to the second partition; a second opening is provided on the second partition; the injection port of the second injector faces the second opening; the second workbench is driven by a second servo motor to rotate on a horizontal plane; A flipping assembly is further provided between the first partition and the second partition; The flipping assembly includes a first clamping member, a second clamping member, a rotation driving mechanism, a first slide rail, a first gear, a second horizontal cylinder and a fifth vertical cylinder; the first clamping member and the second clamping member are arranged opposite to each other; the first clamping member includes a first sliding member and a first clamping block; the first clamping block is movably connected to the first sliding member; a first chute and a first rack are provided on the first sliding member; the output shaft of the rotation driving mechanism is fixedly connected to the first clamping block; the second clamping member includes a second sliding member and a second clamping block; the second clamping block is movably connected to the second sliding member; a second chute and a second rack are provided on the second sliding member; the first rack and the second rack are parallel; The first sliding groove and the second sliding groove are respectively movably connected to the first sliding rail; the first gear is arranged between the first rack and the second rack and meshes with the first rack and the second rack respectively; the output shaft of the second horizontal air cylinder is fixedly connected to the second sliding member; the output shaft of the fifth vertical air cylinder is fixedly connected to the first sliding rail.
2. The wheel processing device according to claim 1, wherein The ends of the driving rotating shaft and the driven rotating shaft are both conical ends.
3. The wheel processing device according to claim 1, characterized in that, The first workbench includes at least two through holes; the at least two through holes are distributed around the center of the first workbench; the first workbench is driven by a first servo motor to rotate on a horizontal plane.
4. The wheel processing device according to claim 1, characterized in that The cutting assembly further includes an air pipe; the blowing end of the air pipe is arranged between the driving rotating shaft and the first workbench; the blowing direction of the air pipe is from the first workbench to the outside of the first workbench.
5. The wheel processing device according to claim 1, characterized in that, The rotation driving mechanism includes a third horizontal air cylinder, a transmission member and a second gear; the output shaft of the third horizontal air cylinder is fixedly connected to the transmission member; a third rack is arranged on the transmission member; the third rack meshes with the second gear; a transmission shaft is arranged on the second gear; the transmission shaft is fixedly connected to the first clamping block.
6. The wheel processing device according to claim 1, characterized in that, The flipping assembly further includes a fourth horizontal air cylinder; a positioning groove is arranged on the second clamping block; the output shaft of the fourth horizontal air cylinder faces the positioning groove.
7. The wheel processing device according to claim 1, characterized in that, The conveyor includes a sixth vertical air cylinder, a seventh vertical air cylinder, a second sliding rail, a fifth horizontal air cylinder, a sixth horizontal air cylinder and a seventh horizontal air cylinder; a third sliding groove is arranged on the sixth vertical air cylinder; a fourth sliding groove is arranged on the seventh vertical air cylinder; the sixth vertical air cylinder and the seventh vertical air cylinder are respectively movably connected to the second sliding rail through the third sliding groove and the fourth sliding groove; the output shafts of the sixth vertical air cylinder and the seventh vertical air cylinder are both semi-circular; the diameter sides of the output shafts of the sixth vertical air cylinder and the seventh vertical air cylinder are opposite; the diameters of the output shafts of the sixth vertical air cylinder and the seventh vertical air cylinder are both smaller than the diameter of the wheel shaft hole; the output shaft of the fifth horizontal air cylinder is fixedly connected to the sixth vertical air cylinder; the output shaft of the sixth horizontal air cylinder is fixedly connected to the seventh vertical air cylinder; the output shaft of the seventh horizontal air cylinder is fixedly connected to the second sliding rail.
Citation Information
Patent Citations
Wheel machining device
CN210022640U