Phase change energy storage impregnation coating sandwich wall cloth and manufacturing method thereof
By making phase change energy storage impregnation coating sandwich wall cloth on the surface of the wall cloth, the defects of the wall cloth in environmental protection performance, tear resistance and 3D effect are solved, and the environmental protection, tear resistance and decorative performance are improved, while having phase change energy storage function.
Patent Information
- Application Number
- CN201810152535.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-02-16
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2038-02-16
AI Technical Summary
Existing wall coverings have defects in environmental performance, tear resistance, seam treatment and 3D effects, which affect the decorative effect and service life.
The method of phase change energy storage impregnation coating sandwich wall cloth is adopted. After applying a primer on the surface of the object, a fiber texture network sandwich is applied, and a second coating is applied on its surface. The coating is allowed to penetrate into the mesh of the network structure to form a sandwich coating. The phase change energy storage function of the fiber texture network sandwich and the coating is used to improve the decorativeness and tear resistance.
It achieves environmentally friendly, tear-resistant, and 3D decorative effects, improves the decorativeness and service life of the wall cloth, and also has phase change energy storage function.
Smart Images

Figure CN110158882B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a surface decoration of an object, a preparation method thereof, and a method for decorating the surface of an object, and in particular to a method for producing an impregnation-coated sandwich wall cloth with a phase change energy storage function on the surface of an object such as a building, and an impregnation-coated sandwich wall cloth with a phase change energy storage function. Background Art
[0002] Early wall decoration used wall paint, which is used to decorate and protect building walls, making them beautiful and neat. It also protects the walls and extends their service life. In the specific technical field, the development of various binder film-forming technologies has greatly improved the performance of coatings, especially the development of emulsion formulation technology. Existing coatings form a composition system composed of binders, fillers, pigments, additives and solvents (such as water). In order to reflect the environmental performance of coatings, inorganic binders (such as silicates) and various water-based emulsions are often used as the bonding and film-forming substances of coatings. However, traditional coatings have many defects in color, texture, feel, etc.
[0003] Wall covering, also known as wall cloth, is a type of interior decoration material (fabric) used for wall coverings. Prints or reliefs are created on the base fabric and are widely used in the interior decoration of homes, offices, guesthouses, and hotels. Wall covering offers a variety of colors, rich patterns, luxurious style, easy installation, and affordable prices, making it widely used in building decoration.
[0004] However, wall coverings also have the following problems: 1) Poor environmental performance. Wall coverings need to be glued to the wall surface. Most of the adhesives currently used are still organic solvent-based adhesives, which contain a large amount of toluene, formaldehyde and other organic substances that are harmful to the human body; 2) Not tear-resistant. Wall coverings are adhered to the wall with adhesives. The adhesion between the adhesive and the wall is uncontrollable, and the bonding strength is often poor, especially environmentally friendly adhesives such as glutinous rice glue, which easily absorb water and mold, causing the wall covering to fall off; 3) The joints are too obvious. Since wall coverings have a certain thickness and are prefabricated products directly glued to the wall, especially when they have patterns, the joints between the wall coverings are very obvious, which seriously affects the decorative effect and the design of the wall covering patterns and patterns; 4) Poor 3D effect. Most wall coverings are flat prints and do not have 3D effect. Even if they are made into 3D effect through optical principles, they are often thick and have great limitations on viewing angles.
[0005] Therefore, how to make wall coverings that are both decorative and tear-resistant is of great significance to the field of building decoration. Summary of the Invention
[0006] In view of some defects of current wall cloths, the present invention provides a phase-change energy storage impregnation coating sandwich wall cloth and a method for producing the phase-change energy storage impregnation coating sandwich wall cloth, or an object decoration method.
[0007] The first aspect of the present invention is to provide a method for producing a phase-change energy storage impregnation-coated sandwich wall covering on the surface of an object, or a method for decorating an object. The object is preferably a building or a portion of a building (such as an interior wall, exterior wall, column, roof, or floor), or a building decorative material such as a decorative panel or tile. The object may also be a sculpture, billboard, or furniture, and more preferably a building wall, particularly an interior wall.
[0008] The present invention provides a method for producing a phase-change energy storage impregnation coating sandwich wall cloth on the surface of an object, or a method for decorating an object, comprising the following steps:
[0009] After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the surface of the base coating, wherein the fiber texture network sandwich contains a network structure formed by fibers;
[0010] A second coating is applied to the surface of the fiber texture network sandwich, and pressure is applied to allow the coating of the second coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0011] curing the sandwich coating to form the impregnation-coated sandwich wall cloth;
[0012] Among them, the second coating is preferably a transparent or translucent coating; among them, one or more of the base coating, the second coating, and the fiber texture network core have phase change energy storage function.
[0013] The primer layer of the present invention may be a coating already existing on the surface of the object, or may also be, and preferably is, a primer layer applied on-site to the surface of the object before covering the fiber texture network core.
[0014] In a preferred embodiment of the present invention, one surface of the fiber texture network core is adhered to the surface of the primer layer. More preferably, the adhesion can be adhesion of the one surface in its entirety or in part.
[0015] In a preferred embodiment, after the base coating loses its plasticity, the top of the fiber texture network sandwich is adhered to the base coating on the surface of the object, and then the second coating is applied.
[0016] Preferably, the fiber texture network sandwich is adhered to the surface of the primer coating by a self-adhesive sticker. More preferably, the top of the fiber texture network sandwich is adhered to the top of the primer coating on the surface of the object by a self-adhesive sticker.
[0017] More preferably, during the application of the second coating, when or after the portion of the fiber texture network core can be attached to the base coating without falling off, the adhesive, preferably the self-adhesive sticker, on the top of the fiber network core is removed.
[0018] In a preferred embodiment of the method for producing a phase-change energy storage impregnation coating sandwich wall covering on the surface of an object, or a method for decorating an object, the steps include:
[0019] After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the base coating by a self-adhesive sticker, wherein the fiber texture network sandwich contains a network structure formed by fibers;
[0020] Applying a second coating layer on the surface of the fiber texture network sandwich, applying pressure so that the coating of the second coating layer infiltrates the fibers of the network structure, penetrates into the meshes of the network structure, and preferably contacts the primer layer; forming a sandwich coating layer; wherein, during the application of the second coating layer, when or after the fiber texture network sandwich is at least partially covered with the primer layer without falling off, removing the self-adhesive sticker on the fiber texture network sandwich;
[0021] curing the sandwich coating to form the impregnation-coated sandwich wall cloth;
[0022] Among them, the second coating is preferably a transparent or translucent coating; among them, one or more of the base coating, the second coating, and the fiber texture network core have phase change energy storage function.
[0023] Wherein, preferably, the self-adhesive sticker is located on the top of the fiber texture network sandwich, that is, the top of the fiber texture network sandwich is covered on the base coating through the self-adhesive sticker.
[0024] In another preferred embodiment of the method for producing a phase-change energy storage impregnation coating sandwich wall covering on the surface of an object, or a method for decorating an object, the steps include:
[0025] After the base coating on the surface of the object loses its plasticity, applying a first coating on the surface of the base coating;
[0026] Before the first coating loses its plasticity, a fiber texture network core is applied to the first coating, wherein the fiber texture network core contains a network structure formed by fibers, and the coating of the first coating infiltrates the fibers and penetrates into the mesh of the network structure;
[0027] A second coating is applied to the surface of the fiber texture network sandwich, and pressure is applied to allow the second coating to penetrate the network structure fibers, penetrate into the mesh of the network structure, and preferably contact the first coating to form a sandwich coating;
[0028] curing the sandwich coating to form the impregnation-coated sandwich wall cloth;
[0029] Among them, the first coating and the second coating are preferably transparent or translucent coatings; among them, one or more of the base coating, the first coating, the second coating, and the fiber texture network core have phase change energy storage function.
[0030] In a preferred embodiment, at least one of the primer layer, the first coating layer, the second coating layer, and the fiber texture network core all have a phase change energy storage function.
[0031] In a preferred embodiment, the fiber texture network core may be one or more, more preferably multiple, fiber texture network cores that are sequentially butted and then laminated. The butting mentioned in the present invention may be such that adjacent fiber texture network cores have at least partially overlapping areas.
[0032] In a preferred embodiment, the first coating layer or the fiber texture network core may be applied after the base coating layer is dried.
[0033] In a preferred embodiment, the base coating is preferably a colored coating. More preferably, the first coating and the second coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the base coating color, but the present invention is preferably different from the base coating color.
[0034] In a preferred embodiment, the fibers are preferably loaded with one or more of bactericides, deodorants, and fragrances.
[0035] In a preferred embodiment, during the curing process of the second coating, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0036] Before the second coating layer is cured, it can be flattened during the pressure application process. After the second coating layer is cured, a texture is formed due to the different sinking of the mesh and the fiber.
[0037] The first coating layer may or may not shrink during the curing process.
[0038] In a preferred embodiment, after the fiber texture network core is applied to the first coating layer, pressure is applied to cause the fiber texture network core to at least partially sink into the first coating layer.
[0039] In a preferred embodiment, the second coating layer is immersed in the mesh of the network structure and contacts the first coating layer immersed in the mesh of the network structure. More preferably, pressure is continued to be applied after the first coating layer and the second coating layer contact each other so that the first coating layer and the second coating layer are further tightly combined.
[0040] In a preferred embodiment of the present invention, the primer layer, the first coating layer, and / or the second coating layer are one or more multi-layer coating layers, and each layer in the multi-layer coating layer can be independently the same or different.
[0041] In a preferred embodiment, the primer layer, the first coating layer, and the second coating layer do not contain a putty layer, or, in another preferred embodiment, the primer layer includes a putty layer and a second primer layer on the surface of the putty layer.
[0042] In a preferred embodiment, the second base coating is preferably a colored coating. More preferably, the first coating and the second coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the second base coating color, but the present invention is preferably different from the second base coating color.
[0043] The first coating layer and / or the primer layer may be one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the primer layer and / or the first coating layer may contain a sealant, an interface agent, and the like.
[0044] The second coating layer may be one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the second coating layer may include a topcoat layer, a wear-resistant layer, a scratch-resistant layer, a corrosion-resistant layer, and the like.
[0045] In a preferred embodiment of the present invention, the adhesive can be an inorganic adhesive and / or an organic adhesive, and preferably its film-forming material can be at least one or more of cement, lime, epoxy resin, organic silica gel, silicone glue, polyamide glue, polyurethane resin, acrylic resin, melamine-formaldehyde resin, polyester, polyacrylate, and polyvinyl acetate adhesive.
[0046] In a preferred embodiment of the present invention, the organic coating film-forming substance may be any one or more of tung oil, nitrocellulose, alkyd resin, epoxy resin, polyacrylate, polyurethane, polyvinyl acetate, latex paint, etc.
[0047] In a preferred embodiment of the present invention, the inorganic coating film-forming substance may be any one or more of at least alkali metal silicate, colloidal silicon dioxide, phosphate, and polysiloxane. The inorganic coating is more preferably an inorganic dry powder coating.
[0048] More preferably, the first coating layer and the second coating layer most preferably both comprise at least one layer of inorganic dry powder coating layer.
[0049] In a more preferred embodiment of the present invention, the method comprises:
[0050] A primer is applied to the surface of the object. After the primer loses its plasticity, a first adhesive is applied to the surface of the primer; before the first adhesive loses its viscosity, the fiber texture network sandwich is attached to the first adhesive. The first adhesive impregnates the fibers, or the adhesive is impregnated with the fibers by applying pressure, and then penetrates into the mesh of the network structure.
[0051] The second adhesive is coated on the surface of the fiber texture network sandwich, and pressure is applied to allow the second adhesive to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0052] The sandwich coating is cured. During the curing process of the second adhesive, the adhesive on the mesh surface of the network structure collapses inwards, while the adhesive on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0053] In another more preferred embodiment of the present invention, the method comprises:
[0054] A primer is applied to the surface of the object. After the primer loses its plasticity, an adhesive is applied to the surface of the primer. Before the adhesive loses its viscosity, the fiber texture network sandwich is attached to the adhesive. The adhesive soaks into the fibers, or pressure is applied to soak into the fibers and penetrate into the mesh of the network structure.
[0055] The surface of the fiber texture network sandwich is coated with an inorganic dry powder coating, and pressure is applied to allow the inorganic dry powder coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0056] When curing the sandwich coating, the inorganic dry powder coating has the coating on the mesh surface of the network structure collapse inwards to a large extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a convex and concave three-dimensional texture.
[0057] In another more preferred embodiment of the present invention, the method comprises:
[0058] A primer is applied on the surface of the object, and after the primer loses its plasticity, a first inorganic dry powder coating is applied on the surface of the primer;
[0059] Before the first inorganic dry powder coating loses its plasticity, the fiber texture network core is applied to the first inorganic dry powder coating, and the first inorganic dry powder coating infiltrates the fibers, or the first inorganic dry powder coating infiltrates the fibers by applying pressure and penetrates into the mesh of the network structure;
[0060] The second inorganic dry powder coating is applied on the surface of the fiber texture network sandwich, and pressure is applied to allow the second inorganic dry powder coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0061] The sandwich coating is cured. During the curing process of the second inorganic dry powder coating, the coating located on the mesh surface of the network structure collapses inward, while the coating located on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0062] The third aspect of the present invention is to provide a phase change energy storage impregnation coated sandwich wall cloth, comprising a primer layer, an impregnation coated composite sandwich coating complex covering the surface of the primer layer, the impregnation coated composite sandwich coating complex comprising a transparent or translucent second coating layer and a fiber texture network sandwich wrapped by the second coating layer, wherein the fiber texture network sandwich layer contains a network structure formed by fibers, and the second coating layer penetrates into the mesh of the network structure; wherein one or more of the primer layer, the second coating layer and the fiber texture network sandwich layer has a phase change energy storage function.
[0063] Another phase change energy storage impregnation coating sandwich wall cloth of the present invention includes a primer layer, an impregnation coating composite sandwich coating complex covering the surface of the primer layer, the impregnation coating composite sandwich coating complex includes a transparent or translucent first coating layer, a transparent or translucent second coating layer, and a fiber network sandwich layer sandwiched between the first coating layer and the second coating layer, wherein the fiber network sandwich layer contains fibers, the fibers are connected to form a network, and meshes are formed between the connected fibers, wherein at least one of the first coating layer and the second coating layer penetrates into the meshes; wherein one or more of the primer layer, the first coating layer, the second coating layer and the fiber texture network sandwich layer has a phase change energy storage function.
[0064] In a more preferred embodiment, the second coating is sunken in part of the surface of the network structure mesh, and forms a convex-concave three-dimensional texture with the part of the second coating that is not sunken or is sunken to a smaller extent on the surface of the network structure fiber.
[0065] In a preferred embodiment of the present invention, the first coating layer and the second coating layer are connected within the meshes of the network structure, and preferably are connected as a whole. In another preferred embodiment of the present invention, the first coating layer and the second coating layer do not contact each other within some or all of the meshes of the network structure, that is, a gap is formed between the first coating layer and the second coating layer within the meshes of the network structure.
[0066] In a preferred embodiment, the base coating is preferably a colored coating. More preferably, the first coating and the second coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the base coating color, but the present invention is preferably different from the base coating color.
[0067] In a preferred embodiment, the fibers are preferably loaded with one or more of bactericides, deodorants, and fragrances.
[0068] In a preferred embodiment, during the curing process of the second coating, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0069] Before the second coating layer is cured, it can be flattened during the pressure application process. After the second coating layer is cured, a texture is formed due to the different sinking of the mesh and the fiber.
[0070] The first coating layer may or may not shrink during the curing process.
[0071] In a preferred embodiment, after the fiber texture network core is applied to the first coating layer, pressure is applied to cause the fiber texture network core to at least partially sink into the first coating layer.
[0072] In a preferred embodiment, the second coating layer is immersed in the mesh of the network structure and contacts the first coating layer immersed in the mesh of the network structure. More preferably, pressure is continued to be applied after the first coating layer and the second coating layer contact each other so that the first coating layer and the second coating layer are further tightly combined.
[0073] In a preferred embodiment of the present invention, the primer layer, the first coating layer, and / or the second coating layer are one or more multi-layer coating layers, and each layer in the multi-layer coating layer can be independently the same or different.
[0074] In a preferred embodiment, the primer layer, the first coating layer, and the second coating layer do not contain a putty layer, or, in another preferred embodiment, the primer layer includes a putty layer and a second primer layer on the surface of the putty layer.
[0075] In a preferred embodiment, the second base coating is preferably a colored coating. More preferably, the first coating and the second coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the second base coating color, but the present invention is preferably different from the second base coating color.
[0076] The first coating layer and / or the primer layer may be one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the primer layer and / or the first coating layer may contain a sealant, an interface agent, and the like.
[0077] In a preferred embodiment, there is also a closed primer layer on the surface of the primer layer or a closed primer layer is coated thereon. In the above content of the present invention, the closed primer layer can be one or more of a normal temperature closed coating, a high temperature closed coating, and a medium fire closed coating.
[0078] Preferably, the film-forming agent of the sealing primer layer can be one or more of acrylic resin, silicone resin, epoxy resin, polyurethane, and inorganic nano adhesive.
[0079] The second coating layer may be one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the second coating layer may include a topcoat layer, a wear-resistant layer, a scratch-resistant layer, a corrosion-resistant layer, and the like.
[0080] In a preferred embodiment of the present invention, the adhesive can be an inorganic adhesive and / or an organic adhesive, and preferably its film-forming material can be at least one or more of cement, lime, epoxy resin, organic silica gel, silicone glue, polyamide glue, polyurethane resin, acrylic resin, melamine-formaldehyde resin, polyester, polyacrylate, and polyvinyl acetate adhesive.
[0081] In a preferred embodiment of the present invention, the organic coating film-forming substance may be any one or more of tung oil, nitrocellulose, alkyd resin, epoxy resin, polyacrylate, polyurethane, polyvinyl acetate, latex paint, etc.
[0082] In a preferred embodiment of the present invention, the inorganic coating film-forming substance may be any one or more of at least alkali metal silicate, colloidal silicon dioxide, phosphate, and polysiloxane. The inorganic coating is more preferably an inorganic dry powder coating.
[0083] More preferably, the first coating layer and the second coating layer most preferably both comprise at least one layer of inorganic dry powder coating layer.
[0084] In a preferred embodiment, the phase change energy storage function can be achieved by adding phase change energy storage materials or using phase change energy storage materials, such as adding or loading phase change energy storage materials in the coatings used for the primer, the first coating, the second coating, or the fibers used in the fiber texture network sandwich, and the fibers used in the fiber texture network sandwich use phase change energy storage materials.
[0085] In the above content of the present invention, the fiber texture network sandwich includes fibers and meshes formed by the gaps between the fibers, wherein the fibers or meshes of the fiber texture network sandwich can be arranged in a two-dimensional direction or a three-dimensional direction. Preferably, the meshes are arranged in a three-dimensional direction, and more preferably, the fiber texture network sandwich is a three-dimensional interpenetrating network structure, that is, preferably a three-dimensional cross mesh, and more preferably, the arrangement of the fibers is a three-dimensional distribution.
[0086] In a more preferred embodiment, the fibers include at least horizontal, vertical and oblique fibers, and more preferably, in at least some of the fibers, each fiber has at least two or three of the horizontal, vertical and oblique directions at the same time.
[0087] More preferably, any one or more of the horizontal, vertical, and oblique directions of the fibers cross each other, and / or any one or more of the horizontal, vertical, and oblique directions of the fibers cross each other with any one or more of the horizontal, vertical, and oblique directions of the fibers.
[0088] In a more preferred embodiment, the meshes include at least horizontal, vertical and oblique meshes, wherein one or more of the horizontal, vertical and oblique meshes are interconnected with one or more other horizontal, vertical and oblique meshes.
[0089] As used herein, "inclined" refers to a non-zero angle relative to both the horizontal and vertical directions. "Horizontal" refers to the horizontal plane, while "vertical" refers to the vertical plane. That is, "horizontal," "vertical," and "inclined" do not belong to the same plane.
[0090] The "horizontal part" described in the above content of the present invention can be in the same horizontal plane or in different horizontal planes; the "vertical part" can be in the same vertical plane or in different vertical planes; the "inclined direction part" can be in the same inclined plane or in different inclined planes.
[0091] In a more preferred embodiment, the fibers are arranged in two dimensions, i.e., the fibers are arranged in the same plane, and the meshes formed are arranged in two dimensions. Preferably, at least 60% of the meshes penetrate the fiber texture network core, preferably at least 80% of the meshes penetrate the fiber texture network core, and more preferably, all of the meshes penetrate the fiber texture network core. More preferably, the fibers are randomly arranged in the plane.
[0092] In a more preferred embodiment of the present invention, the fibers are arranged in multiple layers, the fibers in the same layer form a first mesh, the fibers in each layer at least partially cross each other to form a second mesh, and at least part of the first mesh and the second mesh are interconnected to form a three-dimensional interpenetrating network structure.
[0093] In a more preferred embodiment of the present invention, each layer of fibers may be a two-dimensional network structure formed by interweaving warp and weft threads, and / or a two-dimensional network structure formed by curved arrangement of fibers.
[0094] More preferably, at least part of the fibers are interspersed between at least two fiber layers.
[0095] More preferably, the fibers of each layer are arranged in a staggered manner to form meshes with different directions. For example, the fiber intersections of each layer or at least a portion of the layers are located at the meshes of other layers, and / or the fibers of each layer or at least a portion of the layers have different directions from the fibers of other layers.
[0096] In the above content of the present invention, the connection points between the fibers of the fiber texture network sandwich can be one or more connection methods such as welding, chemical bonding, etc., and preferably welding.
[0097] In the above content of the present invention, the number of fiber connection points of the fiber texture network sandwich is preferably 1%-100%.
[0098] In the above content of the present invention, the number of connection points refers to the percentage of the number of fiber connection points to the number of fiber intersection points.
[0099] In the above content of the present invention, the fiber texture network core can be made of metal, plastic, rubber, fiber and other materials, and is preferably made of fiber material. The fiber can be any one or more of inorganic fiber and organic fiber, and can be any one or more of artificial synthetic fiber, natural fiber (including modified natural fiber), regenerated fiber obtained after natural fiber processing, metal fiber, and alloy fiber.
[0100] In a more preferred embodiment, the fiber can be any one or more selected from synthetic fibers such as polyamide (nylon 6, nylon 66, etc.), polyimide (such as P84 fiber), polypropylene, polytetrafluoroethylene, polyester (such as PET, PBT, etc.), aramid (such as aramid 1414, aramid 1313, etc., specifically Kevlar and Nomex from DuPont, Twaron and Technora from Teijin, and Taparan from Taihe New Materials), and polyphenylene sulfide. However, it can also be glass fiber.
[0101] The fibers can also be modified by processes such as dipping to increase rigidity and improve deformation resistance.
[0102] Among them, the fiber cross-sectional shape of the fiber texture network sandwich can be one or more regular and / or irregular shapes, such as at least one or more of circular, elliptical, semicircular, polygonal (such as triangle, quadrilateral, pentagon, hexagon), five-pointed star, cashew, corrugated, dumbbell and other shapes, and preferably one or more of circular and elliptical shapes.
[0103] In the above disclosure, the fiber-textured network sandwich is preferably obtained by one or more methods such as weaving (including non-woven textile materials and non-woven fabric technology), casting, molding, and 3D printing. It is particularly preferably obtained by non-woven fabric technology and / or non-woven textile material technology, such as electrospinning technology. In a more preferred embodiment, the fiber-textured network sandwich is produced by melt spinning, spraying and stacking fiber filaments, and then hot pressing to connect the fibers within and between layers.
[0104] In the above content of the present invention, the fiber diameter of the fiber texture network core is preferably 1 μm-5000 μm, more preferably 1 μm-1000 μm, more preferably 1 μm-100 μm, more preferably 1 μm-50 μm, more preferably 5 μm-50 μm, more preferably 5 μm-40 μm.
[0105] In the above content of the present invention, the thickness of the fiber texture network core is preferably 0.1mm-10mm, more preferably 0.1mm-5mm, more preferably 0.1-1mm, more preferably 0.1-0.5mm, more preferably 0.2-0.4mm, such as 0.25mm, 0.28mm, 0.3mm, 0.33mm, 0.35mm, 0.37mm, etc.
[0106] In the above content of the present invention, there is no special requirement for the mesh shape of the fiber texture network sandwich, which can be set according to the texture requirements. The mesh can be evenly distributed, or the mesh distribution density can be different in different areas.
[0107] In the above content of the present invention, the mesh size of the fiber texture network core is preferably 0.1mm-10mm, more preferably 0.1mm-5mm, more preferably 0.1mm-3mm, more preferably 0.1mm-1mm.
[0108] In the above content of the present invention, the density of the fiber texture network sandwich is preferably 10-300g / m 2 , more preferably 15-200g / m 2 , more preferably 20-150g / m 2 , more preferably 20-100g / m 2 , more preferably 20-50g / m 2 .
[0109] In the above content of the present invention, the fiber texture network sandwich also includes at least one pattern, which is formed by a structural organization that is the same as or different from the fiber texture network sandwich. The pattern can be protruding or recessed in the fiber texture network sandwich, or the fiber texture network sandwich can be die-cut to form a pattern that runs through the fiber texture network sandwich.
[0110] More preferably, the pattern is colored. The color of the pattern can be the same as or different from the color of the base coating, and more preferably, at least part of the color of the pattern is different from the color of the base coating.
[0111] In a more preferred embodiment, the pattern is formed by a mesh arrangement that is denser or looser than other parts. Alternatively, the pattern of the fiber texture network sandwich can be formed by a single mesh. Alternatively, the pattern of the fiber texture network sandwich can be produced by an embossing process.
[0112] The above patterns can be achieved by one or more of weaving (including non-woven fabric technology), casting, molding, hot-melt embossing, blocking partial mesh holes, and other technologies, preferably by one or more of non-woven fabric technology, plastic spraying, film lamination, hot-melt embossing, blocking partial mesh holes, and die-cutting. More preferably, they are achieved by non-woven fabric technology, and the pattern can be formed by spinning to form a three-dimensional interpenetrating network structure of a fiber texture network sandwich, or by hot pressing after forming a fiber texture network sandwich.
[0113] In the above content of the present invention, the fiber texture network sandwich may be or has been surface-treated. However, it may also be untreated. The surface treatment may be single-sided or double-sided.
[0114] The surface finishing preferably includes, but is not limited to, any one or more of the following a) to g):
[0115] a) The surface is flattened, but surface openings communicating with the internal mesh are retained; this can be single-sided flattening or double-sided flattening;
[0116] b) the surface is coated with a material that changes fiber properties, preferably coated with a material with different water absorption rates, more preferably, the properties (such as water absorption rate) gradually change from one end of the surface treatment portion to the other end, more preferably, the properties (such as water absorption rate) gradually change from one end of the fiber texture network sandwich to the other end;
[0117] c) dyeing to impart color to the surface of the fiber texture network sandwich, wherein the color is preferably a single color or multiple colors, and the multiple colors are preferably gradient colors;
[0118] d) Apply the film but keep the surface openings communicating with the internal mesh;
[0119] e) molding to impart an indentation pattern to the surface of the fiber texture network sandwich core; more preferably, performing embossing, point pressing, and hole pressing;
[0120] f) Die cutting to provide a fiber texture network sandwich with a through pattern;
[0121] g) Modification by processes such as dipping in resin to increase fiber rigidity and improve its deformation resistance.
[0122] In the above content of the present invention, the thickness of the fiber texture network core can be greater than, equal to or less than the sum of the thickness of the first coating and the second coating, preferably greater than or equal to the sum of the thickness of the first coating and the second coating, and particularly preferably greater than the sum of the thickness of the first coating and the second coating.
[0123] In the above content of the present invention, the material or coating of the coating can be any available coating that can satisfy the function of coating particle size to infiltrate, penetrate and fill the mesh in the three-dimensional interpenetrating network structure of the fiber texture network sandwich.
[0124] In the above content of the present invention, the maximum particle size of the first coating layer and the second coating layer are independently preferably ≤50 μm, more preferably ≤30 μm, more preferably ≤20 μm, and more preferably ≤10 μm.
[0125] In the above content of the present invention, the maximum particle size of the first coating and the second coating are independently preferably ≤1 / 5 of the average pore size of the mesh of the fiber texture network sandwich, more preferably ≤1 / 10, more preferably ≤1 / 100; but more preferably ≥1 / 1000.
[0126] In the above content of the present invention, the first coating layer and the second coating layer each independently preferably include an inorganic gelling material and / or an organic gelling material, more preferably include at least an inorganic gelling material, and more preferably, may also include any one or more of fillers, additives, pigments, and solvents.
[0127] The inorganic gel material may be at least one or more of cement, lime, alkali metal silicate, phosphate, silica sol, and polysiloxane, and preferably at least one or more of cement, lime, and alkali metal silicate.
[0128] The organic gel material may be any one or more of tung oil, linseed oil, shellac, epoxy resin, alkyd resin, aminoalkyd resin, polyurethane, chlorinated rubber, perchlorethylene coating, polyvinyl acetate emulsion, styrene acrylic emulsion, ethylene propylene emulsion, pure acrylic emulsion, etc.
[0129] The filler can be one or more of stone powder, fiber, and metal powder, such as any one or more of graphite, talc, glass powder, diatomaceous earth, kaolin, carbon black, alumina, mica, wood powder, asbestos powder, clay, calcium carbonate, and fly ash.
[0130] The additives may be any available additives that can improve the morphology and / or appearance (such as color) of the coating, such as one or more of a drying agent, an anti-settling agent, an anti-aging agent, an anti-mildew agent, a plasticizer, a polymer powder, a cellulose ether, a defoaming agent, a thickener, a waterproofing agent, a leveling agent, and the like.
[0131] The solvent may be any one or more of water and organic solvents (such as toluene, xylene, cyclohexanone, formaldehyde, etc.), and the solvent is preferably water.
[0132] In the above-mentioned disclosure, the curing time (loss of plasticity) of the first coating layer and the second coating layer is preferably not limited, and can be sufficient to infiltrate, penetrate, and fill the mesh of the fiber texture network sandwich after being applied to the fiber texture network sandwich. Generally, it is preferred that the curing time be within 24 hours after application, more preferably within 12 hours after application, and even more preferably within 2 hours after application.
[0133] The curing time of the first coating and the second coating is more preferably 1 minute after painting, preferably 2 minutes after painting, more preferably 5 minutes after painting, more preferably 10 minutes after painting, more preferably 15 minutes after painting, more preferably 20 minutes after painting, and more preferably 30 minutes after painting.
[0134] In the above content of the present invention, the curing methods of the first coating and the second coating can be independently preferably any one or more of solvent evaporation curing (such as dehydration curing), light curing, air curing, and reaction curing, and dehydration curing and / or air curing are particularly preferred.
[0135] In the above content of the present invention, the pressing can be any available method, such as any one or more of rolling and scraping. More preferably, the rolling and scraping methods themselves do not form texture.
[0136] In the above content of the present invention, the first coating layer and the second coating layer can be applied independently by known coating methods, such as any one or more of spraying, scraping, roller coating, and brushing.
[0137] The method of making phase change energy storage impregnation coating sandwich wall cloth on the surface of an object according to the present invention has the following characteristics:
[0138] Beneficial effects:
[0139] 1) The phase change energy storage impregnation coating sandwich wall cloth of the present invention is coated on the surface of an object, and the coating has sufficient adhesion to the surface of the object, and the entire coating surface is firm and reliable; there is no obvious connection seam at the fiber network sandwich joint, and the joint is not easy to crack.
[0140] 2) The paint infiltrates, penetrates and fills the meshes of the network structure of the fiber texture network core, so that the fibers of the fiber texture network core and the impregnated coating paint have a bite and bonding effect, especially when the meshes of the three-dimensional interpenetrating network structure are three-dimensionally distributed, multiple meshes are interconnected, and the infiltration, penetration and filling of the paint in the meshes are also three-dimensional. Therefore, the present invention can provide a tighter combination between the paint and the fiber texture network core. Therefore, compared with the wallpaper texture, it has significantly higher peeling resistance.
[0141] 3) The present invention forms a sandwich structure, in which the fiber texture network sandwich is located between the impregnated coatings. After the second coating is applied to the surface of the fiber texture network sandwich, the thickness of the fiber surface increases, while the second coating on the mesh surface is inwardly sunken during the curing process, thereby presenting the texture of the fiber texture network sandwich. Therefore, the present invention has the advantage of controllable texture, and the fiber texture network sandwich can be standardized and mass-produced to ensure the consistency of the texture; at the same time, the texture shape can be diversified, making the coating texture shape rich and varied.
[0142] 4) The present invention forms a sandwich structure, which has significantly better peeling resistance than the texture coating made by layering wallpaper and wall cloth. Compared with the coating made of glass fiber cloth in the prior art, the coating weight is significantly smaller and the crack resistance is not compromised.
[0143] 5) The method of the present invention can produce a rich texture similar to wallpaper on the surface of an object, without obvious gaps at the joints, and the texture is well-coherent; the method of the present invention can use paint to produce a rich texture, feel and pattern of wall cloth on the surface of an object; the base coat and the fiber network sandwich pattern are combined with each other, and the color expression of the decorative surface is richer.
[0144] 6) The wall cloth of the present invention has large air permeability and good air permeability.
[0145] 7) The present invention can adjust the temperature and increase the comfort of the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0146] Figure 1A This is a schematic diagram of the phase change energy storage impregnation coating sandwich wall cloth structure produced on the wall surface of the present invention. Figure 1B for Figure 1A Schematic diagram of the texture of the middle wall surface;
[0147] Figure 2A-2C Schematic diagram of different point-shaped connection points of the fiber network sandwich;
[0148] Figure 3 This is a schematic diagram of the partial cross-section of the three-dimensional interpenetrating fiber network sandwich structure;
[0149] Figure 4A-4B This is a perspective photo of the fiber network sandwich of the present invention;
[0150] Figure 5A-5B This is a photo of the fiber network core of the present invention after being impregnated and filled with a coating;
[0151] Figures 6A-6C This is a schematic diagram of the process for producing a phase-change energy storage impregnation coating sandwich wall covering according to the present invention;
[0152] Figure 7This is a rendering of the actual product of a phase change energy storage impregnation coated sandwich wall cloth produced by the present invention. DETAILED DESCRIPTION
[0153] Example 1
[0154] Reference Figure 1A The structure of the phase change energy storage impregnation coating sandwich wall cloth of the present invention is as follows: it includes a base color coating 11, an impregnation coating composite sandwich coating complex on the surface of the base color coating, and the impregnation coating composite sandwich coating complex includes a transparent or translucent first coating 20, a transparent or translucent second coating 40, and a fiber network sandwich 30 sandwiched between the first coating 20 and the second coating 40. Among them, the second coating 40 is loaded with a phase change energy storage material (for example, the phase change material is encapsulated into microcapsules and then added to the inorganic dry powder coating), and the fibers of the fiber texture network sandwich 30 can be loaded with phase change energy storage material or themselves made of phase change energy storage material. Generally, the phase change energy storage temperature range of the coating and the fiber is different. In this case, the temperature range of the phase change energy storage can be increased.
[0155] In this embodiment, the fiber texture network core 30 contains a three-dimensional interpenetrating network structure formed by fibers, and the fibers include horizontal fibers, vertical fibers, and oblique fibers. Figure 2A-2C Several top-view structures of fiber texture network sandwich 30 are given, referring to Figure 2A-2C In the same plane, the transverse fibers 5 intersect with the longitudinal fibers 4 and the oblique fibers 3, and the intersecting fibers form a mesh 2. The intersections between the fibers are at least partially connected together to form connection points 1. For example, the connection points can be one or more of the connection methods such as welding and chemical bonding. In this embodiment, welding is preferred.
[0156] The percentage of the number of fiber connection points to the number of fiber intersections can be 1%-100%, that is, all intersections can form connection points, or only some intersections can form connection points. Figure 2A The intersection between the transverse fibers indicated by mark 5 and the longitudinal fibers indicated by mark 4 does not form a connection point, but the intersection between the transverse fibers indicated by mark 5 and the oblique fibers indicated by mark 3, and the intersection between the longitudinal fibers indicated by mark 4 and the oblique fibers indicated by mark 3 both form a connection point 1.
[0157] It should be understood that the fiber-textured network core 30 of the present invention is a three-dimensional structure, meaning that the fibers are not all arranged in the same plane. In reality, there are fibers oriented horizontally, vertically, and obliquely, and these fibers intersect and form at least some connection points. Furthermore, due to the length of the fibers, each fiber may have multiple horizontal, vertical, and oblique portions, and these multiple horizontal, vertical, or oblique portions may or may not exist in the same horizontal, vertical, or oblique plane.
[0158] like Figure 3 As shown, transverse meshes 22 are formed between the transverse fibers 31 in the upper horizontal plane and the transverse fibers 32 in the lower horizontal plane, and longitudinal meshes 21 are formed between the transverse fibers 31 and the vertical fibers 33 in the vertical plane. The transverse meshes 22 are connected to the longitudinal meshes 21. Similarly, oblique meshes 23 are formed between the transverse fibers 31 and the oblique fibers, and between the vertical fibers 33 and the oblique fibers. Figure 3 The case where two oblique meshes 23 are connected is shown, but the oblique meshes 23 may also be connected with the transverse meshes 22 and / or the longitudinal meshes 21 .
[0159] Furthermore, the transverse fibers 31 in the upper horizontal plane and the transverse fibers 32 in the lower horizontal plane may be two horizontal parts of the same fiber or two fibers.
[0160] 6 , the method for producing the phase change energy storage impregnation coating sandwich wall cloth in this embodiment is as follows:
[0161] Reference Figure 6A , a base color coating 11 is applied on the surface of the wall 10,
[0162] After the base color coating 11 is dried, a transparent or translucent first inorganic dry powder coating is applied to form a transparent or translucent first coating 20. The first coating only needs to cover the surface of the base color coating 11, but does not need to be smoothed.
[0163] Reference Figure 6B Before the first inorganic dry powder coating loses its plasticity, the fiber texture network sandwich 30 is applied to the first inorganic dry powder coating. The first inorganic dry powder coating infiltrates the fibers, or the first inorganic dry powder coating infiltrates the fibers by applying pressure, and penetrates into the pores of the three-dimensional interpenetrating network structure. During this process, the fiber texture network sandwich 30 may be pressed into contact with the surface of the base coating 11, or may not be in contact. The first inorganic dry powder coating may also penetrate the mesh of the fiber texture network sandwich 30 and seep out from the mesh, but this is not necessary.
[0164] Reference Figure 6C, applying a transparent or translucent second inorganic dry powder coating, i.e., a transparent or translucent second coating 40, and applying pressure so that the second inorganic dry powder coating infiltrates the three-dimensional interpenetrating network structure fibers and penetrates into the meshes of the three-dimensional interpenetrating network structure; forming a sandwich coating;
[0165] After the pressure is applied, the first inorganic dry powder coating and the second inorganic dry powder coating come into contact in the mesh and are tightly combined under the pressure. Figure 6C As shown;
[0166] The sandwich coating is cured. During the curing process of the second inorganic dry powder coating, the coating located on the pore surface of the three-dimensional interpenetrating network structure collapses inward, while the coating located on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture; Figure 1A And during the curing process of the first inorganic dry powder coating and the second inorganic dry powder coating, the closely combined parts are connected into one.
[0167] Reference Figure 1B , the surface fibers of the fiber texture network sandwich 30 may be uneven, such as Figure 1B The first part of the fibers 301 is lower than the second part of the fibers 302, but the surface of the fiber texture network sandwich 30 can also be made flat through a flattening process; during the curing process of the second coating 40, the coating on the fiber surface is blocked by the fibers and stays on the fiber surface. For example, a lower texture 501 is formed on the surface of the first part of the fibers 301, and a higher texture 502 is formed on the surface of the second part of the fibers 302. The second coating 40 sinks at the mesh 2 to form a concave texture part 503. Therefore, an uneven texture 50 is formed, and the shape of the texture 50 is the same as or very close to the convex and concave structure of the fiber texture network sandwich 30 surface.
[0168] Reference Figures 5A-5B The figure shows the coating infiltrating the fibers and seeping into the mesh. The dark portion represents the coating or coating filling the mesh, while the light portion represents the fibers. Because the coating infiltrates and fills the mesh of the three-dimensional interpenetrating network structure of the fiber-textured network core 30, the fibers of the fiber-textured network core and the impregnated coating achieve a bite and bond. Furthermore, because the pores of the three-dimensional interpenetrating network structure are three-dimensionally distributed and interconnected, the coating infiltrates, penetrates, and fills the pores in a three-dimensional manner. Therefore, the present invention provides a tighter bond between the coating and the fiber-textured network core 30, resulting in excellent peel resistance.
[0169] Reference Figure 2BTaking polyethylene fiber as an example, during the hot pressing and welding process between the three-dimensionally arranged fibers of the fiber texture network sandwich 30 of the present invention, some fibers will melt to form a block structure 100. In this way, when the first inorganic dry powder coating and the second inorganic dry powder coating infiltrate and penetrate and fill the mesh, the bite force on the fibers can be further increased.
[0170] Reference Figure 2C If the hot pressing or bonding is excessive, the mesh 2 surrounded by the fibers will be filled with melted and cast fibers or adhesives, but new meshes 200 will be formed in the cast fibers or adhesives, and the new meshes 200 will also be connected to the mesh 2 surrounded by the fibers. The filling of the coating in the mesh of the fiber texture network sandwich 30 will be more complicated, which can further increase the tear resistance (peeling resistance).
[0171] Reference Figure 4A-4B The fiber diameter of the fiber texture network sandwich of the present invention is preferably 1 μm-5000 μm, more preferably 1 μm-1000 μm, more preferably 1 μm-100 μm, more preferably 1 μm-50 μm, more preferably 5 μm-50 μm, more preferably 5 μm-40 μm. The pore size of the fiber texture network sandwich is preferably 0.1 mm-5 mm, more preferably 0.1 mm-3 mm, more preferably 0.1 mm-1 mm. The density of the fiber texture network sandwich 30 is preferably 10-300 g / m 2 , more preferably 15-200g / m 2 , more preferably 20-150g / m 2 , more preferably 20-100g / m 2 , more preferably 20-50g / m 2 .
[0172] The thickness of the fiber texture network core 30 is preferably 0.1 mm to 10 mm, more preferably 0.1 mm to 5 mm, more preferably 0.1 mm to 1 mm, more preferably 0.1 mm to 0.5 mm, and more preferably 0.2 mm to 0.4 mm, such as 0.25 mm, 0.28 mm, 0.3 mm, 0.33 mm, 0.35 mm, 0.37 mm, etc. The thickness of the fiber texture network core 30 of the present invention is preferably greater than or equal to the sum of the thicknesses of the first and second coating layers, and more preferably greater than the sum of the thicknesses of the first and second coating layers. The thickness of the second coating layer is preferably less than or equal to 1 / 2 of the thickness of the fiber texture network core 30.
[0173] Reference Figure 7The coating fiber composite wall cloth formed in this embodiment has a layered sense of 3D pattern, namely: the base coating 11 is the base, the pattern in the fiber texture network sandwich 30 forms a relief pattern, and the transparent or translucent second coating 40 is covered to form a surface layer, covering the relief pattern. The light passes through the transparent or translucent first coating 20 and the second coating 40, and the color of the base coating 11 becomes softer. It forms a seamless three-dimensional pattern decorative effect together with the fiber color and pattern color of the fiber network sandwich. For example, the base coating is blue, and a colorful flower pattern is provided on the white fiber texture network sandwich 30. In this way, a flower pattern with a 3D effect on a blue base is formed, such as Figure 7 As shown, the floral pattern is very obvious and clear, and the pattern seems to float in the wall covering.
[0174] At the same time, when the second coating 40 sinks into the mesh during the drying process, a texture corresponding to the fiber network core is formed on the surface of the second coating 40, such as Figure 7 As shown, the fiber network core 30 protrudes from the surface of the second coating 40, forming an uneven and fine texture (texture) on the surface of the second coating 40, and the fibers form obvious fluff on the surface of the second coating, which constitutes the velvet effect of flocking wall cloth, increases the feel, and overcomes the cold decorative effect of the paint.
[0175] Both the first and second inorganic dry powder coatings of the present invention preferably utilize alkali metal silicates as film-forming materials and may contain fillers, pigments, additives, and other components. The particle size of the largest particles (typically fillers) of all components is preferably ≤50 μm, more preferably ≤30 μm, more preferably ≤20 μm, and even more preferably ≤10 μm. The particle size is preferably ≤1 / 5, more preferably ≤1 / 10, and even more preferably ≤1 / 100 of the average pore size of the fiber-textured network core; more preferably, ≥1 / 1000.
[0176] Example 2
[0177] The method for making the phase change energy storage impregnation coating sandwich wall cloth in this embodiment is as follows:
[0178] A closed primer is applied on the surface of the wall 10, and then a base color coating 11 with a phase change energy storage function is applied on the closed primer.
[0179] After the base coating 11 is dried, a transparent organic adhesive, such as an epoxy resin adhesive, is applied to a portion of the surface of the base coating 11, and the fiber texture network sandwich 30 is adhered to the surface of the base coating 11 through the organic adhesive;
[0180] Applying an organic coating to form a second coating layer, applying pressure to allow the organic coating to penetrate the three-dimensional interpenetrating network structure fibers and penetrate into the meshes of the three-dimensional interpenetrating network structure to form a sandwich coating layer;
[0181] When the sandwich coating is cured, the organic coating on the mesh surface collapses inwards, while the organic coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0182] The fiber diameter of the fiber texture network sandwich is 20 μm. The mesh size of the fiber texture network sandwich is 0.5 mm. The density of the fiber texture network sandwich 30 is preferably 50 g / m 2 .
[0183] The thickness of the fiber texture network core 30 is preferably 0.25 mm, the thickness of the first coating layer is 0.1 mm, and the thickness of the second coating layer is 0.13 mm.
[0184] Generally, there may be no solid particles in the organic adhesive or organic coating, but solid particles may be present. When solid particles are present, the particle size of the largest particle (generally a filler) is 20 μm.
[0185] The patterns formed by the fiber texture network sandwich visually create a suspended effect. In this embodiment, the second coating can also be a thicker coating than the second coating in Example 1. For example, the thickness of the second coating is greater than the thickness of the fiber network sandwich, which can increase the thickness and depth of the 3D layering effect.
[0186] Example 3
[0187] The method for making the phase change energy storage impregnation coating sandwich wall cloth in this embodiment is as follows:
[0188] The surface of the wall 10 is coated with a base color coating 11 having a phase change energy storage function.
[0189] After the base color coating 11 is dried, a transparent or translucent first organic coating, such as latex paint, is applied on the surface of the base color coating 11 to form a transparent or translucent first coating 20;
[0190] Applying the fiber texture network core 30 to the surface of the first coating 20, and applying pressure to the fiber texture network core 30 so that the first organic coating penetrates the fibers and penetrates into the pores of the three-dimensional interpenetrating network structure;
[0191] Applying a transparent or translucent second organic coating, which may also be a latex paint, as the transparent or translucent second coating layer, and applying pressure so that the second organic coating layer penetrates into the fibers of the three-dimensional interpenetrating network structure and into the meshes of the three-dimensional interpenetrating network structure to form a sandwich coating layer;
[0192] When the sandwich coating is cured, the organic coating on the mesh surface collapses inwards, while the organic coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0193] The fiber diameter of the fiber texture network sandwich is 30 μm. The mesh size of the fiber texture network sandwich is 1 mm. The density of the fiber texture network sandwich 30 is preferably 100 g / m 2 .
[0194] The thickness of the fiber texture network core 30 is preferably 0.3 mm. The thickness of the first coating layer is 0.15 mm, and the thickness of the second coating layer is 0.15 mm.
[0195] The organic coating may be an acrylic emulsion as a film-forming material. Solid particles may or may not exist in the organic coating. When solid particles exist, the maximum particle size (generally filler) is 40 μm.
[0196] Example 4
[0197] The method for making phase change energy storage impregnation coating sandwich wall cloth in this embodiment is as follows
[0198] A base color coating 11 is applied on the surface of the wall 10.
[0199] After the base color coating 11 is dried, a transparent or translucent first inorganic dry powder coating is spot-coated on the surface of the base color coating to form a first coating 20;
[0200] A fiber texture network sandwich 30 made of a phase change energy storage material is applied to the surface of the first coating 20, and pressure is applied to the fiber texture network sandwich 30 so that the first inorganic dry powder coating penetrates the fibers and penetrates into the pores of the three-dimensional interpenetrating network structure. In this embodiment, the fiber network sandwich is a two-dimensional structure. For example, the fibers are arranged in the same plane, and can be arranged in an orderly manner (such as a warp and weft arrangement) or in a disordered arrangement. The mesh holes are basically arranged in a direction that penetrates the fiber network sandwich.
[0201] Applying a transparent or translucent second inorganic dry powder coating, and applying pressure to allow the second inorganic dry powder coating to penetrate the fibers of the fiber texture network structure and penetrate into the meshes of the network structure to form a sandwich coating;
[0202] When the sandwich coating is cured, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0203] In this embodiment, wall coverings with velvet effects and 3D pattern effects can also be formed.
[0204] Wherein, the first inorganic dry powder coating and the second inorganic dry powder coating can both be phase change energy storage coatings.
[0205] Example 5
[0206] The method for making phase change energy storage impregnation coating sandwich wall cloth in this embodiment is as follows
[0207] Applying a base color coating 11 on the surface of the wall 10;
[0208] After the base coating 11 is dried, the top of the fiber texture network sandwich 30 is adhered to the surface of the base coating 11 by a self-adhesive sticker. In this embodiment, the fiber texture network sandwich 30 has a pattern composed of dense meshes.
[0209] A transparent or translucent second inorganic dry powder coating (or an organic coating, such as latex paint) is applied to the area avoiding the self-adhesive sticker, and pressure is applied to allow the second inorganic dry powder coating to penetrate the fibers of the three-dimensional interpenetrating network structure and into the meshes of the three-dimensional interpenetrating network structure; the self-adhesive sticker is removed, and the second inorganic dry powder coating is applied to the remaining area to form a sandwich coating;
[0210] When the sandwich coating is cured, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0211] The dense mesh pattern forms a relief pattern on the surface of the first coating layer, and a corresponding texture can also be formed on the surface of the second coating layer. In addition, the wall covering produced also has a velvet effect.
[0212] Among them, the second inorganic dry powder coating is a phase change energy storage coating.
[0213] Example 6
[0214] The method for making phase change energy storage impregnation coating sandwich wall cloth in this embodiment is as follows
[0215] A closed primer is applied on the surface of the wall 10, and a base color coating 11 with a phase change energy storage function is applied on the surface of the closed primer.
[0216] After the base coating 11 is dried, the top of the fiber texture network sandwich 30 is adhered to the surface of the base coating 11 by a self-adhesive sticker. In this embodiment, the fiber texture network sandwich 30 has a pattern composed of dense meshes.
[0217] Applying a transparent or translucent second inorganic dry powder coating, applying pressure so that the second inorganic dry powder coating penetrates into the three-dimensional interpenetrating network structure fibers and into the meshes of the three-dimensional interpenetrating network structure to form a sandwich coating;
[0218] When the sandwich coating is cured, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0219] The second inorganic dry powder coating can also be a phase change energy storage coating, and preferably has at least a partial difference in the phase change energy storage temperature range from the base color coating, thereby increasing the temperature range for energy storage.
[0220] Comparative Example 1
[0221] Use organic adhesive to apply the wallpaper to the wall surface.
[0222] Apply latex paint to the wallpaper surface.
[0223] Cures organic adhesives and latex paints.
[0224] Comparative Example 2
[0225] Use inorganic dry powder paint to apply wallpaper to the wall surface.
[0226] Apply inorganic dry powder paint on the wallpaper surface.
[0227] Curing inorganic dry powder coatings.
[0228] Comparative Example 3
[0229] Use inorganic dry powder paint to apply the fiberglass cloth to the wall surface.
[0230] Inorganic dry powder coating is applied on the surface of the glass fiber cloth.
[0231] Curing inorganic dry powder coatings.
[0232] Comparative Example 4
[0233] Use inorganic dry powder coating to apply a single-line two-dimensional mesh fabric woven with single warp and weft threads (such as a window screen mesh) to the wall surface.
[0234] Inorganic dry powder coating is applied on the surface of the single-line two-dimensional mesh cloth.
[0235] Curing inorganic dry powder coatings.
[0236] In the above comparative examples 1-4, the same coating thickness as that of Example 1 of the present invention was used.
[0237] The tear resistance and surface texture of the coatings of the above-mentioned embodiment of the present invention and the comparative example were compared, and the results are as follows:
[0238] Table 1. Comparison of tear resistance and surface texture of wall coverings of Examples and Comparative Examples
[0239]
[0240]
[0241] In general, the method of the present invention can produce wallpaper with rich texture, and at the same time can make the texture and coating have good tearing and peeling resistance; in particular, there is no visible seam at the fiber network core of the present invention, and the obtained texture has good continuity, such as Figure 7 shown.
[0242] Coatings made with wallpaper have noticeable seams at the wallpaper joints and are easily peeled. Coatings made with fiberglass cloth or single-thread two-dimensional mesh either have a less distinct texture or a monotonous texture that fails to create the textured effect of wallpaper. Furthermore, the texture of single-thread two-dimensional mesh joints (either overlapping or gapped) differs significantly from the texture of the rest of the fabric.
[0243] While the specific embodiments of the present invention have been described in detail above, these are merely exemplary and the present invention is not limited thereto. For those skilled in the art, any equivalent modifications and substitutions to the present invention are also within the scope of the present invention. Therefore, any equivalent changes and modifications made without departing from the spirit and scope of the present invention are intended to be encompassed within the scope of the present invention.
Claims
1. A method for making phase change energy storage impregnation coating sandwich wall cloth on the surface of an object, characterized in that the steps include: After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the surface of the base coating, wherein the fiber texture network sandwich contains a network structure formed by fibers; The mesh is arranged in a three-dimensional direction, and the arrangement of the fibers is a three-dimensional distribution, wherein any one or more of the horizontal, vertical, and oblique portions of the fibers intersect with each other, and / or any one or more of the horizontal, vertical, and oblique portions of the fibers intersect with any one or more of the horizontal, vertical, and oblique portions of one or more fibers, and the mesh includes at least horizontal, vertical, and oblique meshes, wherein one or more of the horizontal, vertical, and oblique meshes are interconnected with one or more of the other horizontal, vertical, and oblique meshes, and the number of fiber connection points of the fiber texture network sandwich is 1%-100%; A second coating is applied to the surface of the fiber texture network sandwich, and pressure is applied to allow the coating of the second coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating; curing the sandwich coating to form the impregnation-coated sandwich wall cloth; Among them, the second coating is a transparent or translucent coating; among them, one or more of the base coating, the second coating, and the fiber texture network core has a phase change energy storage function; the fiber diameter of the fiber texture network core is 1μm-5000μm, the thickness of the fiber texture network core is 0.1mm-10mm, and the aperture of the mesh of the fiber texture network core is 0.1-10mm.
2. The method according to claim 1, wherein the step include: After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the base coating by a self-adhesive sticker, wherein the fiber texture network sandwich contains a network structure formed by fibers; Applying a second coating layer on the surface of the fiber texture network sandwich, applying pressure so that the coating of the second coating layer penetrates the fibers of the network structure, penetrates into the meshes of the network structure, and contacts the base coating layer; forming a sandwich coating layer; wherein, during the application of the second coating layer, when or after the fiber texture network sandwich is at least partially adhered to the base coating layer without falling off, removing the adhesive layer from the fiber texture network sandwich layer; curing the sandwich coating to form the impregnation-coated sandwich wall cloth; Among them, the second coating is a transparent or translucent coating; among them, one or more of the base coating, the second coating, and the fiber texture network core has a phase change energy storage function.
3. The method according to claim 1, wherein the step include: After the base coating on the surface of the object loses its plasticity, applying a first coating on the surface of the base coating; Before the first coating loses its plasticity, a fiber texture network core is applied to the first coating, wherein the fiber texture network core contains a network structure formed by fibers, and the coating of the first coating infiltrates the fibers and penetrates into the mesh of the network structure; A second coating is applied to the surface of the fiber texture network sandwich, and pressure is applied so that the coating of the second coating penetrates the fibers of the network structure, penetrates into the mesh of the network structure, and contacts the first coating; forming a sandwich coating; curing the sandwich coating to form the impregnation-coated sandwich wall cloth; Among them, the first coating and the second coating are transparent or translucent coatings; among them, one or more of the base coating, the first coating, the second coating, and the fiber texture network core has a phase change energy storage function.
4. The method according to any one of claims 1 to 3, characterized in that The base coating is a colored coating, or the base coating is a functional coating.
5. The method according to any one of claims 1 to 3, characterized in that During the curing process of the second coating, the coating on the mesh surface collapses inwards to a large extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thus forming a texture.
6. The method according to claim 1, characterized in that The phase change energy storage function is achieved by adding phase change energy storage materials or using phase change energy storage materials.
7. The method according to claim 1, characterized in that The fiber diameter of the fiber texture network core is 1 μm-1000 μm.
8. The method according to claim 7, characterized in that The fiber diameter of the fiber texture network core is 1 μm-100 μm.
9. The method according to claim 8, characterized in that The fiber diameter of the fiber texture network core is 1 μm-50 μm.
10. The method according to claim 9, characterized in that The fiber diameter of the fiber texture network core is 5 μm-50 μm.
11. The method according to claim 10, characterized in that The fiber diameter of the fiber texture network core is 5 μm-40 μm.
12. The method according to claim 1, characterized in that The thickness of the fiber texture network core is 0.1 mm to 5 mm.
13. The method according to claim 12, characterized in that The thickness of the fiber texture network core is 0.1-1 mm.
14. The method according to claim 13, characterized in that The thickness of the fiber texture network core is 0.1-0.5 mm.
15. The method according to claim 14, characterized in that The thickness of the fiber texture network core is 0.2-0.4 mm.
16. The method according to claim 15, characterized in that The thickness of the fiber texture network core is selected from 0.25mm, 0.28mm, 0.3mm, 0.33mm, 0.35mm, and 0.37mm.
17. The method according to claim 1, wherein The mesh size of the fiber texture network sandwich is 0.1mm-5mm.
18. The method according to claim 17, characterized in that The mesh size of the fiber texture network sandwich is 0.1mm-3mm.
19. The method according to claim 18, characterized in that The mesh of the fiber texture network core has a pore size of 0.1 mm to 1 mm.
20. The method according to claim 3, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤50 μm; and / or The maximum particle size of the first coating layer and the second coating layer is independently ≤ 1 / 5 of the average pore size of the mesh of the fiber texture network sandwich.
21. The method according to claim 20, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤30 μm.
22. The method according to claim 21, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤20 μm.
23. The method according to claim 20, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤10 μm.
24. The method according to claim 20, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤ 1 / 10 of the average pore size of the mesh of the fiber texture network sandwich.
25. The method according to claim 24, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤ 1 / 100 of the average pore size of the mesh of the fiber texture network sandwich.
26. The method according to claim 25, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently greater than or equal to 1 / 1000 of the average pore size of the fiber texture network core.
27. The method according to claim 1, wherein The density of the fiber texture network sandwich is 10-300g / m 2 .
28. The method according to claim 27, characterized in that The density of the fiber texture network sandwich is 15-200g / m 2 .
29. The method according to claim 28, characterized in that The density of the fiber texture network sandwich is 20-150g / m 2 .
30. The method according to claim 29, wherein The density of the fiber texture network sandwich is 20-100g / m 2 .
31. The method according to claim 30, wherein The density of the fiber texture network sandwich is 20-50g / m 2 .
32. The method according to claim 1, wherein The fiber texture network sandwich also includes at least one pattern, which is formed by a structural organization that is the same as or different from the fiber texture network sandwich. The pattern can be protruding or recessed in the fiber texture network sandwich, or the fiber texture network sandwich can be die-cut to form a pattern that runs through the fiber texture network sandwich.
33. The method according to claim 1 or 32, characterized in that The fiber texture network sandwich is or has been subjected to single-sided or double-sided surface finishing, wherein the surface finishing includes any one or more of the following a) to g): a) The surface is flattened, but surface openings communicating with the internal mesh are retained; b) The surface is coated with a material that changes the properties of the fiber; c) dyeing to impart color to the surface of the fiber texture network sandwich, wherein the color is a single color or multiple colors; d) Apply the film but keep the surface openings connected to the internal mesh; e) Molding to give the fiber texture network sandwich surface a pattern; f) Die cutting to create a fiber-texture network core with a through pattern; g) Modification through dipping process to increase fiber rigidity and improve deformation resistance.
34. The method according to claim 33, wherein The surface finishing is to coat the surface with materials having different water absorption rates.
35. The method according to claim 34, wherein The properties change gradually from one end of the surface finish to the other.
36. The method according to claim 35, characterized in that The properties change gradually from one end of the fiber texture network sandwich to the other end.
37. The method according to any one of claims 33 to 36, wherein: The property in question is water absorption.
38. The method according to claim 33, wherein The multiple colors are gradient colors.
39. The method according to claim 33, wherein The molding process includes embossing, point pressing and hole pressing.
40. A phase change energy storage impregnation coating sandwich wall cloth obtained by the method of claim 1, characterized in that: The invention comprises a base coating and an impregnation coating composite sandwich coating complex covering the surface of the base coating, wherein the impregnation coating composite sandwich coating complex comprises a transparent or translucent second coating and a fiber texture network sandwich wrapped by the second coating, wherein the fiber texture network sandwich contains a network structure formed by fibers, and the second coating penetrates into the mesh of the network structure; one or more of the fiber network sandwich, the second coating and the base coating has a phase change energy storage function.
41. The phase change energy storage impregnation coating sandwich wall cloth according to claim 40, characterized in that: The invention comprises a base coating and an impregnation coating composite sandwich coating complex covering the surface of the base coating, wherein the impregnation coating composite sandwich coating complex comprises a transparent or translucent first coating, a transparent or translucent second coating, and a fiber network sandwich sandwiched between the first coating and the second coating, wherein the fiber network sandwich contains fibers, the fibers are connected to form a network, and meshes are formed between the connected fibers, wherein at least one of the first coating and the second coating penetrates into the meshes; and one or more of the second coating, the first coating, the fiber network sandwich and the base coating have a phase change energy storage function.
42. The phase change energy storage impregnation coating sandwich wall cloth according to claim 40 or 41, characterized in that: The second coating is sunken in part of the surface of the mesh of the network structure, and forms a convex-concave three-dimensional texture with the part of the second coating that is not sunken or is sunken to a smaller extent on the surface of the fiber of the network structure.
Citation Information
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Indoor wall skin texture structure
CN205116611U