Painting device
By designing a paint device containing cross-set roller assembly, the problems of insufficient automation degree and coating quality of existing spray equipment are solved, and better application effect and uniformity are achieved, and labor intensity and production costs are reduced.
Patent Information
- Application Number
- CN201910368275.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-05-05
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2039-05-05
AI Technical Summary
The existing spraying equipment has shortcomings in terms of automation and coating quality. Manual equipment has high labor intensity and low efficiency. Semi-automatic and fully automatic equipment has complex structures and high production and manufacturing costs, which affects the spraying efficiency.
A paint device is designed, including a rack, a primer device and a topcoat device, and adopts a cross-arranged first and second drums, with a larger contact area between the drum and the workpiece, ensuring the application effect and uniformity.
Through the cross-set roller components, better application effect and workpiece surface uniformity are achieved, labor intensity and production costs are reduced, and spraying efficiency is improved.
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Figure CN110369212B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spraying, and in particular relates to a painting device. Background Art
[0002] Spraying equipment is a product of the development of industrial technology and the increasingly common automation environment. Spraying equipment is also called coating equipment. It is specifically defined as a special tool for covering metal and non-metal surfaces with protective or decorative layers. With the increasing degree of automation, the application of spraying production lines is becoming more and more extensive and has penetrated into many fields of the national economy. The spraying equipment on the market can be divided into three types according to the degree of automation: manual spraying equipment, semi-automatic spraying equipment and fully automatic spraying equipment.
[0003] Manual spraying equipment requires operators to manually spray the workpiece during operation. The labor intensity of construction workers is high, the efficiency is low, and the number of people is large, which cannot meet the requirements of large-scale construction operations. At the same time, the coating quality is unstable, the uniformity is poor, and the paint is wasted. Third, the accuracy is low, and the spraying quality is completely controlled by manual experience.
[0004] However, semi-automatic spraying equipment and fully automatic spraying equipment have complex structures and require high production costs, which affects the spraying efficiency. Summary of the invention
[0005] The present invention aims to overcome the defects in the prior art and provide a painting device with simple structure, circulation and good painting effect.
[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is: a painting device, including a frame, a primer device and a topcoat device, the primer device and the topcoat device are located on the frame; a conveying component and a roller group are provided on the frame, the positions of the primer device and the topcoat device are adapted to the conveying component, the roller group is located between the primer device and the conveying component, and a roller group is also provided between the conveying component and the topcoat device; the roller group includes a first roller and a second roller which are arranged obliquely, and the first roller and the second roller are arranged crosswise.
[0007] As a preferred solution of the present invention, a first connecting piece is provided between the first roller and the frame, the first connecting piece is rotatably connected to the first roller, and the first connecting piece is located above the conveying assembly, and a second connecting piece is provided between the second roller and the frame, the second connecting piece is rotatably connected to the second roller, and the second connecting piece is located below the conveying assembly.
[0008] As a preferred solution of the present invention, the first roller and the second roller are located at the same horizontal height, the first roller is opposite to the second roller, the first roller is located at the front end of the conveying direction of the conveying assembly, the first roller is inclined upward toward the frame end, and the second roller is inclined downward toward the frame end.
[0009] As a preferred solution of the present invention, the conveying assembly includes a base plate and a plurality of transmission wheels, the plurality of transmission wheels are located above the base plate, and the plurality of transmission wheels are located on the same horizontal line, and conveyor belts are provided on the plurality of transmission wheels.
[0010] As a preferred embodiment of the present invention, the primer device includes a paint pool, a first base and a second base, the first base and the second base are located above the paint pool, and the first base and the second base are located on both sides of the center of the paint pool, and the paint pool is provided with an upward opening.
[0011] As a preferred solution of the present invention, a first telescopic rod is provided between the first base and the paint pool, and the first telescopic rod extends upward along the direction of the paint pool. A second telescopic rod is provided between the second base and the paint pool, and the second telescopic rod extends upward along the direction of the paint pool.
[0012] As a preferred solution of the present invention, a first supporting block is provided on the top of the first telescopic rod, a first matching seat and a first piston rod are provided between the first supporting block and the first base, the first matching seat is fixedly connected to the first base, the first piston rod passes through the first matching seat, and the first piston rod is fixedly connected to the first matching seat. Similarly, a second supporting block is provided on the top of the second telescopic rod, a second matching seat and a second piston rod are provided between the second supporting block and the second base, the second matching seat is fixedly connected to the second base, the second piston rod passes through the second matching seat, and the second piston rod is fixedly connected to the second matching seat.
[0013] As a preferred solution of the present invention, both the first base and the second base are provided with a pneumatic diaphragm pump, the pneumatic diaphragm pump is connected to the paint pool through a pipeline, and the pneumatic diaphragm pump is provided with a nozzle, which faces the roller group.
[0014] As a preferred solution of the present invention, the primer device also includes a drying component, which includes a shell and a heating element. The heating element is located in the shell and faces the conveying component. The drying component is relative to the paint pool and is located at the rear end of the conveying direction of the conveying component.
[0015] As a preferred solution of the present invention, the structure of the topcoat device is the same as that of the primer device.
[0016] The beneficial effects of the present invention are as follows: compared with the prior art, a larger contact area is provided between the rollers and the workpiece by means of the cross-arranged first roller and the second roller, so that the rollers have a better coating effect on the workpiece; at the same time, the first roller first coats the upper part of the workpiece, so that the flowing paint is evenly coated under the action of the second roller, thereby ensuring the uniformity of the workpiece surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the structure of the rack;
[0019] Figure 3 is a front view of the primer device;
[0020] Figure 4 is a top view of the primer device;
[0021] Figure 5 is a rear view of the primer unit;
[0022] Figure 6 It is a structural schematic diagram of the drying component;
[0023] The reference numerals in the figure are: frame 1, topcoat device 2, primer device 3, paint pool 3-1, first base 3-2, second base 3-3, first telescopic rod 3-4, second telescopic rod 3-5, first support block 3-6, first matching seat 3-7, first piston rod 3-8, second support block 3-9, second matching seat 3-10, second piston rod 3-11, pneumatic diaphragm pump 3-12, nozzle 3-13, roller group 4, first roller 4-1, second roller 4-2, first connecting plate 4-3, second connecting plate 4-4, drying assembly 5, shell 5-1, heating element 5-2. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0025] like Figure 1-6 As shown, the painting device includes a frame 1, a primer device 3 and a topcoat device 2. The primer device 3 and the topcoat device 2 are located on the frame 1. The primer device 3 and the topcoat device 2 are located on the same horizontal line. The primer device 3 is used for spraying primer on wood, and the topcoat device 2 is used for spraying topcoat on primed wood.
[0026] A conveying component 1-1 and a roller group 4 are provided on the frame 1. The positions of the primer device 3 and the topcoat device 2 are adapted to the conveying component 1-1. The roller group 4 is located between the primer device 3 and the conveying component 1-1, and a roller group 4 is also provided between the conveying component 1-1 and the topcoat device 2; the roller group 4 includes an inclined first roller 4-1 and a second roller 4-2, and the first roller 4-1 and the second roller 4-2 are cross-arranged.
[0027] The first roller 4-1 and the second roller 4-2 are made of soft material, and the first roller 4-1 and the second roller 4-2 are coated with primer or topcoat for coating the wood surface.
[0028] A first connecting piece 4-3 is provided between the first roller 4-1 and the frame 1, the first connecting piece 4-3 is rotatably connected to the first roller 4-1, and the first connecting piece 4-3 is located above the transmission component 1-1, and a second connecting piece 4-4 is provided between the second roller 4-2 and the frame 1, the second connecting piece 4-4 is rotatably connected to the second roller 4-2, and the second connecting piece 4-4 is located below the transmission component 1-1.
[0029] The first connecting piece 4-3 and the second connecting piece 4-4 are used to support the positions of the first roller 4-1 and the second roller 4-2. The first roller 4-1, the second roller 4-2 and the conveying component 1-1 are located at the same horizontal height. When the wood moves on the conveying component 1-1, it is convenient for the first roller 4-1 and the second roller 4-2 to contact with the wood.
[0030] The first roller 4-1 and the second roller 4-2 are located at the same horizontal height. The first roller 4-1 is relative to the second roller 4-2. The first roller 4-1 is located at the front end of the conveying direction of the conveying component 1-1. The first roller 4-1 is inclined upward toward the end of the frame 1, and the second roller 4-2 is inclined downward toward the end of the frame 1.
[0031] When the wood moves on the conveying assembly 1-1, it first passes through the first roller 4-1 and then passes through the second roller 4-2. The first roller 4-1 and the second roller 4-2 form a 45-degree angle with the frame 1. The first roller 4-1 is used to paint the upper end of the wood, and the second roller 4-2 is used to paint the lower end of the wood. Since the paint has a certain fluidity, after the first roller 4-1 paints the wood, the paint flows downward under the action of gravity. When the second roller 4-2 paints the lower end of the wood, it also evenly spreads the excess paint, so that the wood has a better painting effect.
[0032] The conveying assembly 1-1 includes a base plate 1-3 and multiple transmission wheels 1-2. The multiple transmission wheels 1-2 are located above the base plate 1-3 and are located on the same horizontal line. Conveyor belts 1-4 are provided on the multiple transmission wheels 1-2. The multiple transmission wheels 1-2 are arranged in sequence. The base plate 1-3 is used to support the wood. The rotation of the transmission wheel 1-2 drives the rotation of the conveyor belt 1-4, thereby driving the wood to move along the direction of the conveyor belt 1-4. At the same time, the transmission wheel 1-2 also plays a role in pressing the wood, so that the wood has better stability on the base plate 1-3.
[0033] The primer device 3 includes a paint pool 3-1, a first base 3-2 and a second base 3-3. The first base 3-2 and the second base 3-3 are located above the paint pool 3-1, and the first base 3-2 and the second base 3-3 are located on both sides of the center of the paint pool 3-1. The paint pool 3-1 is provided with an upward opening. The paint pool 3-1 is used to store and recover paint. The paint pool 3-1 is located below the roller group 4 to recover the paint that is produced during the painting process and that drips naturally from the roller group 4.
[0034] A first telescopic rod 3-4 is provided between the first base 3-2 and the paint pool 3-1, and the first telescopic rod 3-4 extends upward along the direction of the paint pool 3-1. A second telescopic rod 3-5 is provided between the second base 3-3 and the paint pool 3-1, and the second telescopic rod 3-5 extends upward along the direction of the paint pool 3-1. A pneumatic diaphragm pump 3-12 is provided on both the first base 3-2 and the second base 3-3, and the pneumatic diaphragm pump 3-12 is connected to the paint pool 3-1 through a pipeline, and a nozzle 3-13 is provided on the pneumatic diaphragm pump 3-12, and the nozzle 3-13 faces the roller group 4.
[0035] The pneumatic diaphragm pump 3-12 is a new type of conveying machinery, which uses compressed gas as a power source. It can completely pump out various corrosive liquids, liquids with particles, high-viscosity, volatile, flammable, and highly toxic liquids. Under the action of the pneumatic diaphragm pump 3-12, the paint in the paint pool 3-1 is extracted and sprayed out from the nozzle 3-13. The first base 3-2 and the second base 3-3 are both provided with nozzles 3-13, and the two nozzles 3-13 correspond to the first roller 4-1 and the second roller 4-2 respectively.
[0036] The first base 3-2 and the second base 3-3 are used to support the pneumatic diaphragm pump 3-12. The first telescopic rod 3-4 and the second telescopic rod 3-5 are connected with a cylinder or a hydraulic cylinder. Under the action of the first telescopic rod 3-4 and the second telescopic rod 3-5, the first base 3-2 and the second base 3-3 are lifted and lowered, so that the nozzle 3-13 can better correspond to the first roller 4-1 and the second roller 4-2.
[0037] A first supporting block 3-6 is provided on the top of the first telescopic rod 3-4, a first matching seat 3-7 and a first piston rod 3-8 are provided between the first supporting block 3-6 and the first base 3-2, the first matching seat 3-7 is fixedly connected to the first base 3-2, the first piston rod 3-8 passes through the first matching seat 3-7, and the first piston rod 3-8 is fixedly connected to the first matching seat 3-7. Similarly, a second supporting block 3-9 is provided on the top of the second telescopic rod 3-5, a second matching seat 3-10 and a second piston rod 3-11 are provided between the second supporting block 3-9 and the second base 3-3, the second matching seat 3-10 is fixedly connected to the second base 3-3, the second piston rod 3-11 passes through the second matching seat 3-10, and the second piston rod 3-11 is fixedly connected to the second matching seat 3-10.
[0038] The first telescopic rod 3-4 and the second telescopic rod 3-5 drive the first base 3-2 and the second base 3-3 to move vertically, and the first piston rod 3-8 and the second piston rod 3-11 drive the first base 3-2 and the second base 3-3 to move horizontally, so that the nozzle 3-13 can better correspond to the first roller 4-1 and the second roller 4-2.
[0039] The primer device 3 also includes a drying component 5, which includes a shell 5-1 and a heating element 5-2. The heating element 5-2 is located in the shell 5-1, and the heating element 5-2 faces the conveying component 1-1. The drying component 5 is relative to the paint pool 3-1. The drying component 5 is located at the rear end of the conveying direction of the conveying component 1-1. After the roller group 4 paints the wood, the paint on the wood is dried and fixed by the drying component 5, so that the paint can better adhere to the wood.
[0040] The structure of the topcoat device 2 is the same as that of the primer device 3. After the wood is painted with primer on the primer device 3, the wood and the primer are dried and fixed by the drying component 5, and then the wood is painted with topcoat on the topcoat device 2, and then the wood and the topcoat are dried and fixed by the drying component 5.
[0041] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
[0042] Although this article uses more of the figure marks in the figures: frame 1, topcoat device 2, primer device 3, paint pool 3-1, first base 3-2, second base 3-3, first telescopic rod 3-4, second telescopic rod 3-5, first support block 3-6, first matching seat 3-7, first piston rod 3-8, second support block 3-9, second matching seat 3-10, second piston rod 3-11, pneumatic diaphragm pump 3-12, nozzle 3-13, roller group 4, first roller 4-1, second roller 4-2, first connecting plate 4-3, second connecting plate 4-4, drying assembly 5, shell 5-1, heating element 5-2 and other terms, the possibility of using other terms is not excluded; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
Claims
1. A painting device, characterized in that: The invention comprises a frame (1), a primer device (3) and a topcoat device (2), wherein the primer device (3) and the topcoat device (2) are located on the frame (1); a transmission component (1-1) and a roller group (4) are arranged on the frame (1); the positions of the primer device (3) and the topcoat device (2) are adapted to the transmission component (1-1); the roller group (4) is located between the primer device (3) and the transmission component (1-1); and a roller group (4) is also arranged between the transmission component (1-1) and the topcoat device (2); the roller group (4) comprises a first roller (4-1) and a second roller (4-2) which are arranged obliquely, and the first roller (4-1) and the second roller (4-2) are arranged crosswise; ... 2) are located at the same horizontal height, the first roller (4-1) is relative to the second roller (4-2), the first roller (4-1) is located at the front end of the conveying direction of the conveying assembly (1-1), the first roller (4-1) is inclined upward toward the end of the frame (1), and the second roller (4-2) is inclined downward toward the end of the frame (1); the first roller (4-1) first applies paint to the upper part of the workpiece, so that the paint flowing down is evenly applied under the action of the second roller (4-2); the conveying assembly (1-1) includes a bottom plate (1-3) and a plurality of transmission wheels (1-2), the plurality of transmission wheels (1-2) are located above the bottom plate (1-3), and the plurality of transmission wheels (1-2) are located on the same horizontal line, and the plurality of transmission wheels (1-2) are provided with A conveyor belt (1-4) is provided, a plurality of transmission wheels (1-2) are arranged in sequence, a bottom plate (1-3) is used to support wood, the rotation of the transmission wheel (1-2) drives the rotation of the conveyor belt (1-4), thereby driving the wood to move along the direction of the conveyor belt (1-4), and the transmission wheel (1-2) also plays a role in pressing the wood; the primer device (3) comprises a paint pool (3-1), a first base (3-2) and a second base (3-3), the first base (3-2) and the second base (3-3) are located above the paint pool (3-1), and the first base (3-2) and the second base (3-3) are located on both sides of the center of the paint pool (3-1), and the paint pool (3-1) is provided with an upward opening; the first base (3-2 ) and the paint pool (3-1), a first telescopic rod (3-4) is provided between the first base (3-2) and the paint pool (3-1), the first telescopic rod (3-4) extends upwards in the direction of the paint pool (3-1), a second telescopic rod (3-5) is provided between the second base (3-3) and the paint pool (3-1), the second telescopic rod (3-5) extends upwards in the direction of the paint pool (3-1); both the first base (3-2) and the second base (3-3) are provided with an air-operated diaphragm pump (3-12), the air-operated diaphragm pump (3-12) and the paint pool (3-1) are connected via a pipeline, and a nozzle (3-13) is provided on the air-operated diaphragm pump (3-12), the nozzle (3-13) faces the roller group (4); the structure of the topcoat device (2) is the same as that of the primer device (3).
2. The painting device according to claim 1, characterized in that: A first connecting piece (4-3) is provided between the first roller (4-1) and the frame (1), the first connecting piece (4-3) is rotatably connected to the first roller (4-1), and the first connecting piece (4-3) is located above the transmission component (1-1); a second connecting piece (4-4) is provided between the second roller (4-2) and the frame (1), the second connecting piece (4-4) is rotatably connected to the second roller (4-2), and the second connecting piece (4-4) is located below the transmission component (1-1).
3. The painting device according to claim 2, characterized in that: A first supporting block (3-6) is provided at the top of the first telescopic rod (3-4); a first matching seat (3-7) and a first piston rod (3-8) are provided between the first supporting block (3-6) and the first base (3-2); the first matching seat (3-7) is fixedly connected to the first base (3-2); the first piston rod (3-8) passes through the first matching seat (3-7); and the first piston rod (3-8) is fixedly connected to the first matching seat (3-7); similarly, a second supporting block (3-9) is provided at the top of the second telescopic rod (3-5); a second matching seat (3-10) and a second piston rod (3-11) are provided between the second supporting block (3-9) and the second base (3-3); the second matching seat (3-10) is fixedly connected to the second base (3-3); the second piston rod (3-11) passes through the second matching seat (3-10); and the second piston rod (3-11) is fixedly connected to the second matching seat (3-10).
4. The painting device according to claim 1, characterized in that: The primer device (3) further comprises a drying component (5), the drying component (5) comprising a housing (5-1) and a heating element (5-2), the heating element (5-2) being located in the housing (5-1), the heating element (5-2) facing the conveying component (1-1), the drying component (5) being relative to the paint pool (3-1), and the drying component (5) being located at the rear end of the conveying direction of the conveying component (1-1).
Citation Information
Patent Citations
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CN106733483A
Device for brushing coating on concrete wall panel
CN203991121U
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CN210058770U