Shockproof aerial camera housing

By designing a multi-layer structure shock-proof aerial camera shell, the problems caused by shaking and environmental differences in the drone aerial camera are solved, the camera's stability and adaptability are improved, and the imaging quality is reduced and component damage is prevented.

CN110445971BActive Publication Date: 2025-01-03SHAANXI FUTURE INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN201910794894.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-08-27
Publication Date
2025-01-03
Estimated Expiration
2039-08-27

AI Technical Summary

Technical Problem

Drone aerial cameras are susceptible to jitter during shooting, and the shell and internal components are susceptible to damage after long-term use. The prior art only solves the jitter problem from the angle of the gimbal stabilizer and ignores the stability of the aerial camera itself.

Method used

A shock-proof aerial camera shell is designed, using a multi-layer structure front and rear panels, including protective layer, motherboard, buffer stability layer and rubber layer. The motherboard material is engineering plastic or metal, the protective layer is UV film, and the rubber layer is Polyurethane rubber, the buffer stabilization layer consists of a connecting column and a filling ball. The filling ball is a water-absorbing and moisture-free fiber ball, which is used to reduce jitter and adapt to environmental differences.

Benefits of technology

It effectively reduces the shaking of the internal components of the aerial camera, prevents excessive fixation force from damaging the internal components, alleviates water mist damage caused by the temperature difference between the ground and the air, and prevents ultraviolet damage, improving the stability and adaptability of the aerial camera.

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Abstract

A shockproof aerial camera housing belongs to the field of aerial camera technology. The technical problem that aerial cameras are prone to shaking and affect the image quality in the prior art is solved, and the adaptability of aerial cameras to the difference between ground and air environments is further improved. The front plate and the back plate of the aerial camera housing of the present invention are composed of a protective layer, a main board, a buffer stabilization layer and a rubber layer arranged in sequence from the outside to the inside; the material of the protective layer is a UV film; the material of the rubber layer is polyurethane rubber with a hardness of Shore A80‑90; the buffer stabilization layer includes a plurality of connecting columns and a plurality of filling balls, one end of the connecting column is fixedly connected to the main board, and the other end is fixedly connected to the rubber layer, and the filling balls are filled in the gap formed by the main board, the connecting column and the rubber layer. The aerial camera housing can not only reduce the shaking of the components inside the housing, but also gently fix the components inside the housing to prevent the fixing force from being too large to damage the internal components, and can alleviate the temperature difference between the ground and the air, generate internal water mist, and damage the components.
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Description

Technical Field

[0001] The invention belongs to the technical field of aerial cameras, and in particular relates to a shockproof aerial camera housing. Background Art

[0002] Drone aerial photography technology uses drones as aerial remote sensing platforms and uses camera technology to capture aerial image data. Drone aerial images have the advantages of large scale and intelligence, and are particularly suitable for obtaining aerial images of strip areas such as roads, rivers, and coastlines. In addition, drones are less restricted by site restrictions for takeoff and landing, and are easier to transfer. They are also more stable and safer. In recent years, with the development of remote-controlled drones, drone aerial photography has become very popular and has a wide range of uses, involving many fields.

[0003] In the prior art, drones install aerial cameras on gimbals and use the rotation function of the gimbals to adjust the shooting angle. However, when drones carry aerial cameras to shoot images, the drones may shake due to some external factors or their own factors, causing the camera to shake. This shaking directly affects the stability of the lens, and on the other hand, long-term or severe shaking affects the stability of the internal components of the camera, causing the captured images to be blurred and sometimes a temporary black screen, greatly affecting the quality of the captured images. Although in order to solve the above problems, people have installed gimbal stabilizers on drones to stabilize the gimbals, but this only reduces the shaking from one aspect, while ignoring the stability of the aerial camera itself; secondly, due to the difference between the air environment and the ground environment, the shell and internal components of the aerial camera are easily damaged and affected by long-term use. Summary of the invention

[0004] In view of this, in order to solve the technical problem in the prior art that aerial cameras are prone to shaking, which affects the imaging quality, and further improve the adaptability of aerial cameras to differences in ground and air environments, the present invention provides a shockproof aerial camera housing.

[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows.

[0006] The housing of a shockproof aerial camera comprises a front housing and a rear housing, wherein the front housing is composed of a front plate, which is a square plate, and a through hole is provided on the front housing, and a bushing for fixing a lens is provided at the through hole, and a gasket is provided between the bushing and the lens, and the rear housing is composed of an upper plate, a lower plate, a left plate, a right plate and a rear plate, and is a square box with a front opening, and the opening matches the size of the front plate and can be closed by the front plate, and after closing, the front housing and the rear housing form a closed square box;

[0007] The front plate and the back plate are multi-layer structures, each consisting of a protective layer, a main plate, a buffer stabilization layer and a rubber layer arranged in sequence from the outside to the inside;

[0008] The material of the mainboard is engineering plastic, metal or carbon fiber composite material;

[0009] The material of the protective layer is a UV film with a thickness of 500-2000 microns. The size of the protective layer is consistent with the size of the mainboard and is fixedly covered on the outer surface of the mainboard.

[0010] The rubber layer is made of polyurethane rubber with a hardness of 80-90 Shore A and a thickness of 800-1000 microns. The inner surface of the rubber layer of the front plate is in extrusion contact with the outer surface of the front circuit board of the aerial camera, and the inner surface of the rubber layer of the rear plate is in extrusion contact with the outer surface of the rear circuit board of the aerial camera.

[0011] The buffer stabilization layer includes a plurality of connecting columns and a plurality of filling balls. The connecting columns are hollow cylinders with openings at both ends, one end of which is fixedly connected to the main board and the other end of which is fixedly connected to the rubber layer. The length of the connecting columns is 1200-1500 microns. The material of the connecting columns is polyurethane rubber with a hardness of Shore A75-80. The filling balls are filled in the gaps formed by the main board, the connecting columns and the rubber layer. The filling balls are water-absorbing and moisture-proof fiber balls, and the diameter of the filling balls is greater than the length of the connecting columns.

[0012] Furthermore, a notch is provided on the left plate or the right plate for leading out the connector.

[0013] Furthermore, the left plate or the right plate is provided with a mounting hole for connecting to the drone.

[0014] Furthermore, the material of the mainboard is D5100, D7000 or D800.

[0015] Furthermore, the thickness of the main board is 1-5 mm.

[0016] Furthermore, the filling area of ​​the filling balls is 70-80% of the void volume and is evenly distributed.

[0017] Furthermore, the filling balls are bamboo fiber balls or mixed fiber balls, and the mixed fiber balls are a mixture of bamboo fiber balls and polyimide fiber balls.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The shockproof aerial camera housing of the present invention focuses on the stable design of the camera itself, and proposes a new angle to solve the problem of image shaking in drone aerial photography, making up for the imperfection of the existing technology that solves the problem simply from the gimbal, thus filling the technical gap.

[0020] The front plate and the rear plate of the shockproof aerial camera housing of the present invention respectively adopt a multi-layer structure design, with a buffer stabilization layer and a rubber layer, and the hardness design of the material can not only reduce the shaking of the internal components of the housing, but also gently fix the components inside the housing to prevent the internal components from being damaged by excessive fixing force, and can alleviate the temperature difference between the ground and the air to generate internal water mist and damage the components.

[0021] The front plate and the rear plate of the shockproof aerial camera housing of the present invention are respectively provided with protective layers, which can prevent the main board of the aerial camera from being damaged after being irradiated with ultraviolet rays, and can also prevent the aerial camera from absorbing ultraviolet rays and causing excessive temperature during long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the specific implementation modes of the present invention, the drawings required for use in the specific implementation modes will be briefly introduced below. Obviously, the drawings described below are only some specific implementation modes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a schematic diagram of the structure of the shell of an aerial camera in the prior art;

[0024] Figure 2 It is a schematic diagram of the explosion structure of an aerial camera in the prior art;

[0025] Figure 3 It is a schematic structural diagram of the front plate and the rear plate of the aerial camera of the present invention;

[0026] Figure 4 It is a schematic structural diagram of a buffer stabilization layer of an aerial camera of the present invention;

[0027] In the figure, 1, front shell, 1-1, bushing, 2, rear shell, 2-1, notch, 3, protective layer, 4, main board, 5, buffer stabilization layer, 5-1, connecting column, 5-2, filling ball, 6, rubber layer. DETAILED DESCRIPTION

[0028] The technical solution of the present invention is further described below in conjunction with the accompanying drawings.

[0029] like Figure 1As shown, the shockproof aerial camera housing of the present invention comprises a front shell 1 and a rear shell 2. The front shell 1 is composed of a front plate, which is a square plate. A through hole is provided on the front shell 1, and a bushing 1-1 is provided at the through hole. The bushing 1-1 extends out of the front plate. The diameter of the bushing 1-1 matches the diameter of the lens of the aerial camera and is used to fix the lens of the aerial camera. A gasket is provided between the bushing 1-1 and the lens. The rear shell 2 is composed of an upper plate, a lower plate, a left plate, a right plate and a rear plate. It is a square box with an opening at the front end. The opening matches the size of the front plate and can be closed by the front plate. After closing, the front shell 1 and the rear shell 2 form a closed square box; a notch 2-1 may be provided on the left plate or the right plate for leading out connectors, such as a memory card slot, a power interface, etc., and a cover plate may be provided at the notch 2-1; a mounting hole for connecting to a drone is also provided on the left plate or the right plate.

[0030] like Figure 2 As shown, in the present invention, the internal components of the camera are the same as those in the prior art, which is not the innovation of the present invention. According to the prior art, an aerial camera is usually provided with a front circuit board and a rear circuit board, an image sensor is provided on the front circuit board, an image recognition processing circuit is provided on the rear circuit board, data exchange is achieved between the front circuit board and the rear circuit board through an interface, the front circuit board is square, a first mounting hole is provided on the four corners, and the front circuit board is fixed to the front shell 1 through the first mounting holes, the rear circuit board is square, a second mounting hole is provided on the four corners, and the rear circuit board is fixed to the rear shell 2 through the second mounting holes, and the fixing method is threaded connection.

[0031] like Figure 3 As shown, the front plate and the back plate of the present invention are multi-layer structures, and are composed of a protective layer 3, a main board 4, a buffer stabilization layer 5 and a rubber layer 6 arranged in sequence from the outside to the inside. The main board 4 is the existing shockproof aerial camera shell material, and is the main support body of the shockproof aerial camera shell. The material is engineering plastic, metal or carbon fiber composite material, such as D5100, D7000, D800, etc. The thickness can be selected according to the existing technology, and generally needs to be determined according to the application needs, usually 1-5mm. The material of the protective layer 3 is a UV film with a thickness of 500-2000 microns. The size of the protective layer 3 is consistent with the size of the main board 4, and is fixedly covered on the outer surface of the main board 4. The fixing method can be prepared by directly applying UV paint on the outer surface of the main board 4, or pressing the molded UV film onto the main board 4. The material of the rubber layer 6 is polyurethane rubber, with a hardness of 80-90 Shore A and a thickness of 800-1000 microns. The inner surface of the rubber layer 6 of the front panel 1 is in extrusion contact with the outer surface of the front circuit board, and its size is smaller than the size of the square formed by the four first mounting holes of the front circuit board, that is, it does not block the fixed connection between the front circuit board and the front panel 1. The inner surface of the rubber layer 6 of the rear panel 2 is in extrusion contact with the outer surface of the rear circuit board, and its size is smaller than the size of the square formed by the four first mounting holes of the outer circuit board, that is, it does not block the fixed connection between the rear circuit board and the rear panel 2. Figure 4As shown, the buffer stabilization layer 5 includes a plurality of connecting columns 5-1 and a plurality of filling balls 5-2. The connecting column 5-1 is a hollow cylinder with two ends open. One end is fixedly connected to the main board 4, which can be fixed by gluing, and the other end is fixedly connected to the rubber layer 6, which can be fixed by gluing or integrally formed with the rubber layer 6. The length of the connecting column 5-1 is 1200-1500 microns. The material of the connecting column 5-1 is polyurethane rubber with a hardness of Shore A75-80. The filling balls 5-2 are filled in the gap formed by the main board 4, the connecting column 5-1 and the rubber layer 6. There is no special restriction on the number of filling balls 5-2. The filling area is preferably 70-80% of the volume of the gap. The filling balls 5-2 are water-absorbing and moisture-proof fiber balls, such as bamboo fiber balls, preferably a mixture of bamboo fiber balls and polyimide fiber balls. To prevent the filling balls from falling, the diameter of the filling balls 5-2 in the natural state (not squeezed) is larger than the length of the connecting column 5-1.

Claims

1. A shockproof aerial camera housing, comprising a front housing (1) and a rear housing (2), wherein the front housing (1) is composed of a front plate, which is a square plate, a through hole is provided on the front housing (1), a bushing (1-1) for fixing a lens is provided at the through hole, a gasket is provided between the bushing (1-1) and the lens, and the rear housing (2) is composed of an upper plate, a lower plate, a left plate, a right plate and a rear plate, and is a square box with a front opening, wherein the opening matches the size of the front plate and can be closed by the front plate, and after closing, the front housing (1) and the rear housing (2) form a closed square box; It is characterized in that The front plate and the back plate are multi-layer structures, each consisting of a protective layer (3), a main plate (4), a buffer stabilization layer (5) and a rubber layer (6) which are arranged in sequence from the outside to the inside; The material of the main board (4) is engineering plastic, metal or carbon fiber composite material; The material of the protective layer (3) is a UV film with a thickness of 500-2000 microns. The size of the protective layer (3) is consistent with the size of the main board (4), and is fixedly covered on the outer surface of the main board (4); The material of the rubber layer (6) is polyurethane rubber, with a hardness of 80-90 Shore A and a thickness of 800-1000 microns. The inner surface of the rubber layer (6) of the front plate (1) is in extrusion contact with the outer surface of the front circuit board of the aerial camera, and the inner surface of the rubber layer (6) of the rear plate (2) is in extrusion contact with the outer surface of the rear circuit board of the aerial camera. The buffer stabilization layer (5) comprises a plurality of connecting columns (5-1) and a plurality of filling balls (5-2). The connecting columns (5-1) are hollow cylinders with openings at both ends, one end of which is fixedly connected to the main board (4) and the other end of which is fixedly connected to the rubber layer (6). The length of the connecting columns (5-1) is 1200-1500 microns. The material of the connecting columns (5-1) is polyurethane rubber with a hardness of Shore A75-80. The filling balls (5-2) are filled in the gaps formed by the main board (4), the connecting columns (5-1) and the rubber layer (6). The filling balls (5-2) are water-absorbing and moisture-proof fiber balls. The diameter of the filling balls (5-2) is greater than the length of the connecting columns (5-1). The left plate or the right plate is provided with a notch (2-1) for leading out the connector; The left plate or the right plate is provided with a mounting hole connected to the drone.

2. The shockproof aerial camera housing according to claim 1, characterized in that: The material of the main board (4) is D5100, D7000 or D800.

3. The shockproof aerial camera housing according to claim 1, characterized in that: The thickness of the main board (4) is 1-5 mm.

4. The shockproof aerial camera housing according to claim 1, characterized in that: The filling area of ​​the filling balls (5-2) is 70-80% of the void volume and is evenly distributed.

5. The shockproof aerial camera housing according to claim 1, characterized in that: The filling balls (5-2) are bamboo fiber balls or mixed fiber balls, and the mixed fiber balls are a mixture of bamboo fiber balls and polyimide fiber balls.

Citation Information

Patent Citations

  • Aerial camera shell

    CN210246882U