A pod

By designing a pod for crawlers, the problem of difficulty in hook alignment operation during crawler recycling is solved, and the simple and efficient recycling of crawlers is achieved.

CN110526101BActive Publication Date: 2025-02-14SHENZHEN SCHRODER INDUSTYR MEASURE & CONTROLS EQUIP CO LTD
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Patent Information

Application Number
CN201910922151.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-27
Publication Date
2025-02-14
Estimated Expiration
2039-09-27

AI Technical Summary

Technical Problem

In the prior art, the recycling process of the crawler is more troublesome, especially in deep wells or pipelines. The operator needs to spend a lot of time aligning the hook and hook to ensure that the lanyard outside the well and the hook of the crawler inside the well are well coordinated.

Method used

A pod is designed, including a load table, a connecting part and a card holder. The card holder is arranged at a distance from the load table to form a receiving space for accommodating the crawler. A suspended part is provided on the card holder. When the pod is lifted, The entrance and exit are higher than the connection part, avoiding the hook alignment operation.

Benefits of technology

After putting the crawler into a deep well or pipeline through the pod, the crawler can drive out of the pod for operation, return to the pod after the operation is completed, and then recycle the crawler and the pod together. The recycling process is simple and efficient.

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Abstract

An embodiment of the present invention provides a pod, which is designed in the field of engineering machinery. The pod of the embodiment of the present invention includes a bearing platform for supporting a crawler, a connecting part connected to the bearing platform, and a bracket connected to the connecting part. The bracket and the bearing platform are arranged at a relative interval to form a storage space for accommodating the crawler. The bracket and the bearing platform form an entrance and exit for the crawler to enter and exit at the end away from the connecting part. The bracket is provided with a hanging part for connecting a lifting rope. When the pod is lifted by the hanging part, the entrance and exit is higher than the connecting part and faces upward. In this way, the crawler can be placed in a deep well or a pipeline by using the pod, and then the crawler is driven out of the pod to operate. After the operation is completed, return to the pod, and then recover the crawler and the pod together. In the process of recovering the crawler, the operation of hook alignment is avoided, so the recovery is relatively simple and efficient.
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Description

Technical Field

[0001] The invention relates to the field of surveying equipment, and in particular to a pod. Background Art

[0002] At present, in order to detect the conditions inside a pipeline or a deep well, a crawler may be used. An existing method for placing and recovering the crawler is to use a rope and a hook, align the hook with the hook on the crawler, and then place the crawler in the deep well; after using the crawler, that is, completing the inspection in the well, the crawler is lifted out. If the depth is deep and the rope is not rigid, it is often difficult to connect the hook on the rope with the hook on the crawler in the pipeline (well). Ordinary operators often spend a lot of time aligning the hook and confirming whether the hook on the hanging rope outside the well matches the hook on the crawler in the well. Therefore, in the prior art, the recovery of the crawler is relatively troublesome. Summary of the invention

[0003] The object of the present invention includes providing a pod that enables simple and efficient recovery of a crawler.

[0004] The embodiments of the present invention can be implemented as follows:

[0005] In a first aspect, an embodiment of the present invention provides a pod for loading a crawler, comprising:

[0006] A bearing platform for supporting the crawler;

[0007] A connecting portion connected to the carrier platform;

[0008] A bracket connected to the connecting part is arranged at a relative interval with the supporting platform to form a storage space for accommodating the crawler. The bracket and one end of the supporting platform away from the connecting part jointly form an entrance and exit for the crawler to enter and exit the storage space. A hanging part for connecting a lifting rope is provided on the bracket. When the pod is lifted by the hanging part, the entrance and exit is higher than the connecting part.

[0009] In an optional embodiment, one end of the hanging portion is hinged to an end of the card bracket away from the connecting portion.

[0010] In an optional embodiment, the card holder is rotatably connected to the connecting portion, and the pod further includes an electric control mechanism for controlling the position of the card holder relative to the supporting platform to adjust the size of the entrance and exit.

[0011] In an optional embodiment, the electric control mechanism includes a one-way bearing and an electric locking device cooperating with the one-way bearing. The card frame is rotatably connected to the connecting part through the one-way bearing. When the electric locking device is not powered on, the card frame can only rotate in a direction close to the supporting platform. When the electric locking device is powered on, the card frame can rotate in a direction away from the supporting platform.

[0012] In an optional embodiment, the hanging portion is fixedly connected to an end of the card bracket away from the connecting portion.

[0013] In an optional embodiment, a limiting portion is provided on the bracket to limit the movement of the crawler in the accommodating space.

[0014] In an optional embodiment, a wire passing hole is provided on the connecting portion.

[0015] In an optional embodiment, a guide block is protruding from the bearing platform to guide the crawler when it enters the accommodating space, and the tires on both sides of the crawler are respectively located on both sides of the guide block.

[0016] In an optional embodiment, a guiding slope is provided at one end of the supporting platform away from the connecting portion, so as to guide the crawler to enter the accommodating space.

[0017] In an optional embodiment, a toothed anti-slip structure is provided at the bottom of the supporting platform.

[0018] The beneficial effects of the embodiments of the present invention include:

[0019] A pod according to an embodiment of the present invention includes a bearing platform for supporting a crawler, a connecting portion connected to the bearing platform, and a bracket connected to the connecting portion. The bracket and the bearing platform are arranged at a relative interval to form a storage space for accommodating the crawler. The bracket and the bearing platform form an entrance and exit for the crawler to enter and exit at an end away from the connecting portion. The bracket is provided with a hanging portion for connecting a lifting rope. When the pod is lifted by the hanging portion, the entrance and exit is higher than the connecting portion and faces upward. In this way, the crawler can be placed in a deep well or a pipeline using the pod, and then the crawler is driven out of the pod to operate. After the operation is completed, the crawler is returned to the pod, and the crawler and the pod are recovered together. In the process of recovering the crawler, the operation of hook alignment is avoided, so the recovery is relatively simple and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a schematic diagram of the use of the pod in an embodiment of the present invention;

[0022] Figure 2 A schematic diagram of a pod provided for a first embodiment of the present invention;

[0023] Figure 3A schematic diagram of a pod provided in a first embodiment of the present invention with its suspension part opened;

[0024] Figure 4 is a schematic diagram of a pod from a first perspective in a second embodiment of the present invention;

[0025] Figure 5 Schematic diagram of a pod from a second perspective in a second embodiment of the present invention.

[0026] Icons: 1-sling; 2-cable; 3-crawler; 010-pod; 11-entrance and exit; 100-carrying platform; 110-guide block; 120-guide ramp; 130-anti-slip structure; 200-connecting part; 210-tire stopper; 220-wire hole; 230-guide wheel; 240-electric locking device; 250-one-way bearing; 300-bracket; 310-suspension part; 320-limiting part. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0030] In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear to indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.

[0032] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.

[0033] Figure 1 This is a schematic diagram of the use of the pod 010 in an embodiment of the present invention; Figure 2 A schematic diagram of a pod 010 provided in a first embodiment of the present invention; Figure 3 This is a schematic diagram of the pod 010 provided in the first embodiment of the present invention when the suspension part 310 is opened. Figures 1 to 3 The present embodiment provides a pod 010 for loading a crawler 3, including a carrier 100 for supporting the crawler 3, a connecting portion 200 connected to the carrier 100, and a bracket 300 connected to the connecting portion 200. The bracket 300 and the carrier 100 are arranged at a relative interval to form a storage space for accommodating the crawler 3. The bracket 300 and the carrier 100 form an entrance 11 for the crawler 3 to enter and exit at one end away from the connecting portion 200. The bracket 300 is provided with a hanging portion 310 for connecting a suspension rope 1. When the pod 010 is hoisted by the hanging portion 310, the entrance 11 is higher than the connecting portion and faces upward. The pod 010 loaded with the crawler 3 can be lowered into a deep well or a pipeline along with the suspension rope 1. After the crawler 3 leaves the pod 010, relevant operations are performed. After the operation is completed, the crawler 3 is controlled to re-enter the nacelle 010 and then pulled up by the suspension rope 1, thereby completing the recovery of the crawler 3.

[0034] Figure 2 In the embodiment of the present invention, the carrier 100 is roughly rectangular, and a guide block 110 is convexly provided on the carrier 100 to guide the crawler 3 when entering the accommodation space, and the tires on both sides of the crawler 3 are respectively located on both sides of the guide block 110. In this way, the crawler 3 is not easy to deviate from the center of the accommodation space. In order to enable the crawler 3 to smoothly enter and exit the accommodation space, the end of the carrier 100 away from the connecting portion 200 has a guide slope 120. The guide slope 120 allows the wheels of the crawler 3 to more easily drive onto the carrier 100, and also reduces the impact of landing when the crawler 3 drives off the carrier 100.

[0035] like Figure 2 As shown, optionally, a toothed anti-skid structure 130 is provided at the bottom of the supporting platform 100 to enhance the grip of the pod 010 after it falls into the deep well.

[0036] The connecting part 200 includes two semicircular arc-shaped tubes, one end of which is used to connect the bracket 300. A wire hole 220 is formed between the two tubes, and the cable 2 of the crawler 3 passes through the wire hole 220. In this way, when the crawler 3 is in motion, the cable 2 will not swing arbitrarily and collide with the well wall or pipe wall, thereby protecting the cable 2.

[0037] Two tire stops 210 are arranged inside the connection part 200. When the crawler 3 enters the accommodation space, the tire stops 210 can abut against the tires of the crawler 3 after the crawler 3 is in place. In order to reduce the impact force, the tire stops 210 can be provided with elastic buffer material, such as rubber.

[0038] The bracket 300 includes two cross bars, one end of which is connected to the tube body of the connecting part 200, and the other end extends to the entrance 11. The hanging part 310 is arranged at one end of the bracket 300 away from the connecting part 200, and is hinged to the bracket 300. In this embodiment, the hanging part 310 is a U-shaped tube. When the hanging part 310 is lifted by the hanging rope 1, it can rotate relative to the bracket 300. When the pod 010 is lifted by the hanging part 310, the entrance 11 faces upward or tilts upward to prevent the crawler 3 from falling out of the entrance 11.

[0039] Figures 1 to 3 When the pod 010 in the embodiment is in use, the crawler 3 is first placed in the pod 010, and the cable 2 passes through the wire hole 220. The sling 1 is tied to the hanging part 310, and then the pod 010 and the crawler 3 are lowered to the bottom of the well together by the sling 1. After the pod 010 lands, the crawler 3 drives out of the pod 010 from the entrance 11, and the cable 2 remains in the state of passing through the wire hole 220. When the crawler 3 completes the operation, it drives into the pod 010. The tire abuts against the tire stopper 210 and moves into place. At this time, the pod 010 and the crawler 3 are lifted from the deep well by the sling 1 to complete the recovery of the crawler 3.

[0040] Figure 4 1 is a schematic diagram of a pod 010 from a first perspective in a second embodiment of the present invention; Figure 5 This is a second perspective diagram of the pod 010 in the second embodiment of the present invention. Figure 4 and Figure 5 , which is similar to the structure of the pod 010 of the previous embodiment, differs in the structure of the card frame 300 and the connection method between the card frame 300 and the connecting part 200.

[0041] exist Figure 4 In the embodiment, the card holder 300 is rotatably connected to the connecting portion 200 , and the pod 010 further includes an electric control mechanism for controlling the rotational position of the card holder 300 relative to the supporting platform 100 to adjust the size of the entrance 11 .

[0042] Specifically, the electric control mechanism includes a one-way bearing 250 and an electric locking device 240 that cooperates with the one-way bearing 250. The bracket 300 is rotatably connected to the connecting part 200 through the one-way bearing 250. When the electric locking device 240 is not powered on, the locking pin of the electric locking device 240 can enable the bracket 300 to rotate only in the direction close to the supporting platform 100 to reduce the accommodating space and fix the crawler in the pod 010; when the electric locking device 240 is powered on, the bracket 300 can rotate in the direction away from the supporting platform 100 to expand the accommodating space so that the crawler can drive out of the pod 010.

[0043] In this embodiment, the hanging part 310 is fixedly connected to one end of the bracket 300 away from the connecting part 200. When the hanging rope 1 is pulled up to lift the entire pod 010 through the hanging part 310, the entrance 11 of the pod 010 is higher than the connecting part 200 and faces upward to prevent the crawler from falling out of the entrance 11.

[0044] In an optional embodiment, a limiting portion 320 is provided on the bracket 300 to limit the movement of the crawler in the accommodating space.

[0045] In this embodiment, a rotatable guide wheel 230 is also provided on the connecting portion 200. After the cable 2 passes through the tail of the pod 010, it will stick to the guide wheel 230. When the cable 2 is pulled, the guide wheel 230 plays a role in guiding and protecting the cable 2.

[0046] like Figure 4 As shown, the guide block 110 in this embodiment can be divided into a strip-shaped left guide block 110 and a strip-shaped right guide block 110 to respectively limit the left wheel and the right wheel of the crawler. In this embodiment, the connecting portion 200 can be connected to the bracket 300 through a one-way bearing 250 and another coaxially arranged ordinary bearing to enhance stability. Of course, the two coaxially arranged bearings can also be one-way bearings 250.

[0047] Figure 4 When the pod 010 of the embodiment is used, the crawler is first driven into the pod 010, and the bracket 300 is rotated to lower the bracket 300, so that the crawler is firmly locked in its proper position. Then the hanging rope 1 outside the well is connected to the hanging part 310 on the bracket 300, and the pod 010 is slowly lowered into the deep well. When reaching the well, the locking pin of the electric locking device 240 is disengaged, so that the bracket 300 can be moved along the well. Figure 5Turn counterclockwise, tighten the hanging rope, and rotate the bracket 300 to open. At this time, the crawler can be directly driven to detach from the pod 010 and perform normal inspection work. After the crawler completes the in-well inspection task, it will be automatically poured into the pod 010, and then the hanging rope 1 will be lowered. The bracket 300 will be lowered due to gravity and automatically clamp the crawler. Finally, the pod 010 is lifted up by the hanging rope 1, and the crawler is recovered. Through this embodiment, the pipeline robot can be placed in the pod 010 for lifting up and down; through electric control, the opening and closing of the pod 010 can be made intelligent and automated.

[0048] In summary, a pod according to an embodiment of the present invention includes a bearing platform for supporting a crawler, a connecting portion connected to the bearing platform, and a bracket connected to the connecting portion. The bracket and the bearing platform are arranged at a relative interval to form a storage space for accommodating the crawler. The bracket and the bearing platform form an entrance and exit for the crawler to enter and exit at an end away from the connecting portion. The bracket is provided with a hanging portion for connecting a lifting rope. When the pod is lifted by the hanging portion, the entrance and exit is higher than the connecting portion. In this way, the pod can be used to put the crawler into a deep well or a pipeline, and then the crawler can be driven out of the pod to operate. After the operation is completed, return to the pod, and then recover the crawler and the pod together. In the process of recovering the crawler, the operation of hook alignment is avoided, so the recovery is relatively simple and efficient.

[0049] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A pod for loading a crawler, characterized in that: include: A bearing platform for supporting the crawler; A connecting portion connected to the supporting platform; A bracket connected to the connecting portion, the bracket and the carrying platform are arranged at a relative interval to form a receiving space for accommodating the crawler, the bracket and one end of the carrying platform away from the connecting portion jointly form an entrance and exit for the crawler to enter and exit the receiving space, and a hanging portion for connecting a hanging rope is provided on the bracket, and when the pod is hoisted by the hanging portion, the entrance and exit is higher than the connecting portion; The card holder is rotatably connected to the connecting portion, and the pod further comprises an electric control mechanism for controlling the position of the card holder relative to the bearing platform to adjust the size of the entrance and exit; The electric control mechanism includes a one-way bearing and an electric locking device matched with the one-way bearing, the card frame is rotatably connected to the connecting portion through the one-way bearing, when the electric locking device is not powered, the card frame can only rotate in a direction close to the bearing platform, when the electric locking device is powered, the card frame can rotate in a direction away from the bearing platform; The hanging portion is fixedly connected to an end of the bracket away from the connecting portion.

2. The pod according to claim 1, characterized in that: The bracket is provided with a limiting portion to limit the movement of the crawler in the accommodating space.

3. The pod according to claim 1 or 2, characterized in that: The connecting portion is provided with a wire passing hole.

4. The pod according to claim 1 or 2, characterized in that: A guide block is protruding from the bearing platform to guide the crawler when it enters the accommodating space, and tires on both sides of the crawler are respectively located on both sides of the guide block.

5. The pod according to claim 1 or 2, characterized in that: A guiding slope is arranged at one end of the supporting platform away from the connecting portion, so as to guide the crawler to enter the accommodating space.

6. The pod according to claim 1 or 2, characterized in that: A toothed anti-slip structure is arranged at the bottom of the bearing platform.

Citation Information

Patent Citations

  • Pipeline robot well descending mechanism and working method thereof

    CN107840238A

  • Pod

    CN210710340U