Diverter device

By designing a diversion device on the coal conveyor belt, using the acute angle bifurcation structure of the two-row roller assembly, the problem of coal gangue diversion is solved, and efficient sorting and diversion of coal is achieved.

CN110759058BActive Publication Date: 2025-03-14CHINA COAL TECH & ENG GRP SHANGHAI
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Patent Information

Application Number
CN201911063065.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-31
Publication Date
2025-03-14
Estimated Expiration
2039-10-31

AI Technical Summary

Technical Problem

In the prior art, it is difficult to effectively divert coal gangue on coal conveyor belts, which affects the efficiency of post-processing of coal.

Method used

A diverting device is designed, including a frame body and two rows of roller components arranged on the frame body. The roller components are forked outward from the starting end of the diverting to form an acute angle to divert the diversion object and gradually arrange them.

Benefits of technology

Through this diverting device, the coal gangue can be effectively divided into two columns, reducing wear to the diverting device and improving the efficiency of coal sorting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a flow diversion device, comprising: a frame (10) and two rows of roller assemblies (20) arranged on the frame (10); the frame (10) has a flow diversion starting end; the two rows of roller assemblies (20) are forked outward from a position close to the flow diversion starting end to form two rows, and the angle between the two rows of roller assemblies (20) is an acute angle, and the roller assemblies (20) are used to guide the diverted material and make the diverted material gradually arranged in rows from the diversion starting end. By arranging two rows of roller assemblies with a certain angle, the diverted material can be effectively divided into two rows, and the roller assemblies can roll and rub against the diverted material, thereby reducing the wear on the flow diversion device.
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Description

Technical Field

[0001] The invention relates to the field of coal mining, and in particular to a diversion device. Background Art

[0002] The production and processing of some materials often involves material sorting to remove impurities in the materials. For example, mined coal is often mixed with gangue, which affects the later processing of coal, so it needs to be removed as cleanly as possible.

[0003] In the prior art, a robot is used to grab the identified gangue during the transportation of coal on a conveyor belt. In order to grab more accurately, the coal mixed with gangue needs to be diverted so that it is distributed in rows on the conveyor belt. Therefore, a device is needed to effectively divert the coal on the conveyor belt. Summary of the invention

[0004] The object of the present invention is to provide a diverting device to solve the problem in the prior art of diverting the diverted material.

[0005] To achieve the above-mentioned object, the present invention provides a flow dividing device, comprising: a frame and two rows of roller assemblies arranged on the frame;

[0006] The frame has a flow splitting start end;

[0007] The two rows of roller assemblies are forked outward from a position close to the diversion starting end to form two rows, and the angle between the two rows of roller assemblies is an acute angle. The roller assemblies are used to guide the diverted materials and gradually arrange the diverted materials in rows from the diversion starting end.

[0008] Optionally, the frame includes an upper cover plate, a lower cover plate and a connecting block, and two ends of the connecting block are respectively connected to the upper cover plate and the lower cover plate; the two rows of roller assemblies are arranged between the upper cover plate and the lower cover plate.

[0009] Optionally, the connecting block is located at the tip of the frame and has two diverter surfaces, the angle between the two diverter surfaces is an acute angle, and one end of the roller assemblies in two rows rests on the connecting block.

[0010] Optionally, a first diverter roller is provided at the tip of the frame, and two ends of the first diverter roller are respectively provided on the upper cover plate and the lower cover plate and can rotate relative to the frame; the intersection position of the two diverter surfaces is located on the cross section of the first diverter roller.

[0011] Optionally, each of the roller assemblies includes: a swing frame and a plurality of second diverter rollers disposed on the swing frame; the plurality of second diverter rollers are arranged in parallel in sequence and located in the same plane, and one end of the two swing frames is hinged to the frame body so that the two roller assemblies can rotate relative to the frame body.

[0012] Optionally, the swing frame includes an upper swing plate, a rotating shaft and a lower swing plate, and the upper swing plate, the rotating shaft and the lower swing plate are fixedly connected in sequence to form a "U"-shaped structure, and both ends of each of the second diversion rollers are respectively hinged to the upper swing plate and the lower swing plate, and can rotate relative to the swing frame, and the rotating shaft is hinged to the frame body.

[0013] Optionally, an angle adjustment assembly is provided between the two roller assemblies for adjusting the angle between the two roller assemblies.

[0014] Optionally, the angle adjustment assembly includes a first connecting plate, a second connecting plate and a connecting shaft;

[0015] The first connecting plate and the second connecting plate are respectively hinged to the two roller assemblies, and the first connecting plate and the second connecting plate are hinged together through the connecting shaft, and the end of the connecting shaft is arranged on the frame so that the connecting shaft is radially constrained.

[0016] Optionally, the first connecting plate is provided with a plurality of first circular holes for cooperating with the connecting shaft, and the plurality of first circular holes are arranged along the length direction of the first connecting plate;

[0017] The second connecting plates are each provided with a plurality of second circular holes for cooperating with the connecting shafts, and the plurality of second circular holes are arranged along the length direction of the second connecting plates.

[0018] Optionally, the frame further includes a support shaft for supporting the upper cover plate and the lower cover plate, the support shaft is disposed between the two roller assemblies, one end of the support shaft is connected to the upper cover plate, and the other end is connected to the lower cover plate.

[0019] By arranging two rows of roller assemblies with a certain angle, the diverted material can be effectively divided into two rows, and the roller assemblies can roll and rub against the diverted material, thereby reducing the wear on the diverting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional schematic diagram of a flow diversion device in one embodiment of the present invention;

[0021] Figure 2 yes Figure 1 Explosion diagram of the middle diversion device;

[0022] Figure 3 yes Figure 1 A top view of the middle splitter;

[0023] Figure 4 is a three-dimensional schematic diagram of a frame in one embodiment of the present invention;

[0024] Figure 5 is a three-dimensional schematic diagram of a roller assembly in one embodiment of the present invention;

[0025] Figure 6 is a three-dimensional schematic diagram of an angle adjustment assembly in one embodiment of the present invention;

[0026] Figure 7 It is a three-dimensional schematic diagram of a flow diversion device arranged on a conveyor belt to perform flow diversion in one embodiment of the present invention;

[0027] Figure 8 yes Figure 7 A top view of the central diverter device being set on a conveyor belt to perform diverter work.

[0028] Reference numerals:

[0029] 10-frame; 11-upper cover; 12-lower cover; 13-connecting block; 131-diverter surface; 14-support shaft;

[0030] 20-roller assembly; 21-swing frame; 211-upper swing plate; 212-rotation shaft; 213-lower swing plate; 22-second diverter roller; 23-hinged shaft;

[0031] 30-first diverter roller;

[0032] 40-angle adjustment assembly; 41-first connecting plate; 411-first circular hole; 42-second connecting plate; 421-second circular hole; 43-connecting shaft;

[0033] 50- conveyor belt;

[0034] 60-Stand;

[0035] 70 - Coal with gangue. DETAILED DESCRIPTION

[0036] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. The specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present invention.

[0037] See also Figure 1-Figure 3 This embodiment provides a flow dividing device, comprising: a frame 10 and two rows of roller assemblies 20 arranged on the frame 10; wherein the frame 10 has a flow dividing starting end; wherein the flow dividing starting end is Figure 3 The position indicated by A in Figure 3 It can be seen from the figure that the flow diversion device is in a "V" shape as a whole. The two rows of roller assemblies 20 are arranged in two rows from the position close to the diversion starting end, and the angle between the two rows of roller assemblies 20 is an acute angle. The roller assemblies 20 are used to guide the diverted materials and gradually arrange the diverted materials in rows from the diversion starting end. Figure 7 and Figure 8 , which shows a schematic diagram of a diverting device being arranged on a conveyor belt to perform diverting work. In this embodiment, the diverted object is coal 70 with coal gangue. The diverting device is arranged on a bracket 60, and the bottom of the diverting device is arranged to be flush with the conveyor belt 50. The bracket 60 is fixed relative to the conveyor belt 50. When the conveyor belt 50 drives the coal 70 with coal gangue to move, the diverting device divides the coal 70 with coal gangue into two columns, so that the coal 70 with coal gangue can be more easily identified and sorted. Since the roller assembly 20 can roll and rub against the coal 70 with coal gangue, the wear of the roller assembly 20 is reduced.

[0038] The larger the angle between the two rows of roller assemblies 20, the larger the distance between the two rows of separated diverted objects. At the same time, the diverter receives greater resistance and wear. Those skilled in the art can design the specific value of the angle between the two rows of roller assemblies 20 according to needs.

[0039] Combined with reference Figure 4 In a specific embodiment, the frame 10 includes an upper cover plate 11, a lower cover plate 12 and a connecting block 13, and the two ends of the connecting block 13 are respectively connected to the upper cover plate 11 and the lower cover plate 12; the two rows of roller assemblies 20 are arranged between the upper cover plate 11 and the lower cover plate 12. The upper cover plate 11 and the lower cover plate 12 can protect the two rows of roller assemblies 20, prevent fine coal slag from entering the narrow gap of the roller assemblies 20, and reduce the problem of the roller assemblies 20 being stuck.

[0040] In the above embodiment, the connection block 13 is located at the diversion starting end of the frame 10 and has two diversion surfaces 131. The angle between the two diversion surfaces 131 is an acute angle, and one end of the two rows of roller assemblies 20 is against the connection block 13. In addition to connecting the upper cover plate 11 and the lower cover plate 12, the connection block 13 also plays an initial diversion role for the diverted material. The angle between the diversion surfaces 131 can be equal to the angle between the two rows of roller assemblies 20, or it can be unequal.

[0041] Furthermore, in order to reduce the impact of the diverted objects on the connecting block 13, a first diverter roller 30 is provided at the diverting start end of the frame 10, and the two ends of the first diverter roller 30 are respectively provided on the upper cover plate 11 and the lower cover plate 12, and can rotate relative to the frame 10; the intersection of the two diverter surfaces 131 is located on the cross section of the first diverter roller 30. Through the above arrangement, after the diverted objects hit the first diverter roller 30, they can flow to the side of the diverter surface 131 under the rotation of the first diverter roller 30, thereby improving the diverting effect.

[0042] Furthermore, the frame 10 also includes a support shaft 14 for supporting the upper cover plate 11 and the lower cover plate 12, and the support shaft 14 is arranged between the two roller assemblies 20, and one end of the support shaft 14 is connected to the upper cover plate 11, and the other end is connected to the lower cover plate 12. The support shaft 14 can make the structure of the frame 10 more stable. A plurality of support shafts 14 can be provided according to the length of the upper cover plate 11 and the lower cover plate 12. In the present embodiment, two support shafts 14 are provided, and the position of one of the support shafts 14 is arranged at the end of the upper cover plate 11 and the lower cover plate 12 as far as possible, and away from the connecting block 13. If a plurality of support shafts 14 are provided, the distances between the plurality of support shafts 14 should be arranged as evenly as possible.

[0043] Combined with reference Figure 5 Each of the roller assemblies 20 includes: a swing frame 21 and a plurality of second diverter rollers 22 disposed on the swing frame 21, and the second diverter rollers 22 can rotate relative to the swing frame 21; the plurality of second diverter rollers 22 are arranged in parallel in sequence and are located in the same plane, and one end of the two swing frames 21 is hinged to the frame 10, so that the two roller assemblies 20 can rotate relative to the frame 10. Through the above scheme, since the swing frame 21 is hinged to the frame 10, it is achieved that the roller assemblies 20 can rotate relative to the frame 10, so that the angle between the two roller assemblies 20 can be more conveniently adjusted.

[0044] Specifically, the swing frame 21 includes an upper swing plate 211, a rotating shaft 212 and a lower swing plate 213, the upper swing plate 211, the rotating shaft 212 and the lower swing plate 213 are fixedly connected in sequence to form a "U"-shaped structure, and the two ends of each second diverter roller 22 are respectively hinged to the upper swing plate 211 and the lower swing plate 213, and can rotate relative to the swing frame 21, and the rotating shaft 212 is hinged to the frame body 10. Of course, the swing frame 21 can also be replaced with other structural forms according to design requirements, which will not be described in detail here.

[0045] In order to adjust the angle between the two roller assemblies 20, an angle adjustment assembly 40 is provided between the two roller assemblies 20 for adjusting the angle between the two roller assemblies 20. The angle adjustment assembly 40 may be of any structural form as long as it can adjust the angle between the two roller assemblies 20. In this embodiment, the angle adjustment assembly 40 adopts the following structure:

[0046] See also Figure 6 The angle adjustment assembly 40 includes a first connecting plate 41, a second connecting plate 42 and a connecting shaft 43; the first connecting plate 41 and the second connecting plate 42 are respectively hinged to the two roller assemblies 20, and the first connecting plate 41 and the second connecting plate 42 are hinged together through the connecting shaft 43, and the end of the connecting shaft 43 is arranged on the frame 10 so that the connecting shaft 43 is radially constrained. The roller assembly 20 is provided with a hinge shaft 23, and the first connecting plate 41 and the second connecting plate 42 are both hinged to the roller assembly 20 through the corresponding hinge shaft 23.

[0047] In a preferred embodiment, the first connecting plate 41 is provided with a plurality of first circular holes 411 for cooperating with the connecting shaft 43, and the plurality of first circular holes 411 are arranged along the length direction of the first connecting plate 41; the second connecting plate 42 is provided with a plurality of second circular holes 421 for cooperating with the connecting shaft 43, and the plurality of second circular holes 421 are arranged along the length direction of the second connecting plate 42. The connecting shaft 43 can adjust the angle between the two roller assemblies 20 by changing different first circular holes 411 and second circular holes 421. This arrangement is simple in structure and convenient to adjust.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A flow diversion device, characterized in that: include: A frame (10) and two rows of roller assemblies (20) arranged on the frame (10); The frame (10) has a flow splitting start end; The two rows of roller assemblies (20) are forked outwardly from a position close to the diversion starting end to form two rows, and the angle between the two rows of roller assemblies (20) is an acute angle. The roller assemblies (20) are used to guide the diverted objects and make the diverted objects gradually arranged in rows from the diversion starting end; The frame (10) comprises an upper cover plate (11), a lower cover plate (12) and a connecting block (13), wherein two ends of the connecting block (13) are respectively connected to the upper cover plate (11) and the lower cover plate (12); two rows of roller assemblies (20) are arranged between the upper cover plate (11) and the lower cover plate (12); The connecting block (13) is located at the flow-dividing starting end of the frame (10) and has two flow-dividing surfaces (131). The angle between the two flow-dividing surfaces (131) is an acute angle. One end of the two rows of roller assemblies (20) both rests on the connecting block (13); A first diverter roller (30) is provided at the diverter starting end of the frame (10); two ends of the first diverter roller (30) are respectively provided on the upper cover plate (11) and the lower cover plate (12), and are capable of rotating relative to the frame (10); the intersection of the two diverter surfaces (131) is located on the cross section of the first diverter roller (30); Each of the roller assemblies (20) comprises: a swing frame (21) and a plurality of second diverter rollers (22) arranged on the swing frame (21); the plurality of second diverter rollers (22) are arranged in parallel in sequence and are located in the same plane, and one end of the two swing frames (21) is hinged to the frame body (10) so that the two roller assemblies (20) can rotate relative to the frame body (10); An angle adjustment assembly (40) is provided between the two roller assemblies (20) for adjusting the angle between the two roller assemblies (20); The angle adjustment assembly (40) comprises a first connecting plate (41), a second connecting plate (42) and a connecting shaft (43); The first connecting plate (41) and the second connecting plate (42) are respectively hinged to the two roller assemblies (20); the first connecting plate (41) and the second connecting plate (42) are hinged together via the connecting shaft (43); an end of the connecting shaft (43) is arranged on the frame (10) so that the connecting shaft (43) is radially constrained; The swing frame (21) comprises an upper swing plate (211), a rotating shaft (212) and a lower swing plate (213); the upper swing plate (211), the rotating shaft (212) and the lower swing plate (213) are fixedly connected in sequence to form a "U"-shaped structure; the two ends of each second diverter roller (22) are respectively hinged to the upper swing plate (211) and the lower swing plate (213) and can rotate relative to the swing frame (21); the rotating shaft (212) is hinged to the frame body (10).

2. The flow dividing device according to claim 1, characterized in that: The first connecting plate (41) is provided with a plurality of first circular holes (411) for cooperating with the connecting shaft (43), and the plurality of first circular holes (411) are arranged along the length direction of the first connecting plate (41); The second connecting plate (42) is provided with a plurality of second circular holes (421) for cooperating with the connecting shaft (43), and the plurality of second circular holes (421) are arranged along the length direction of the second connecting plate (42).

3. The flow dividing device according to claim 1, characterized in that: The frame (10) also includes a support shaft (14) for supporting the upper cover plate (11) and the lower cover plate (12); the support shaft (14) is arranged between the two roller assemblies (20); one end of the support shaft (14) is connected to the upper cover plate (11), and the other end is connected to the lower cover plate (12).

Citation Information

Patent Citations

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