A dye automatic material and distribution system

Abstract

The embodiment of the present invention discloses an automatic dye material and distribution system, including an automatic material machine, a distribution pipeline system, a dye distribution system and a hot water tank, wherein the automatic material machine is used to mix the powder material put in with the water pumped into the hot water tank to perform material mixing; the dye distribution system is used to transport the dye mixed by the automatic material machine to an on-site dye feeding tank; the distribution pipeline system is used to connect the automatic material machine, the dye distribution system and the hot water tank; by adopting the present invention, the dye material mixing and distribution work can be automatically performed, the degree of automation is high, and personnel are prevented from contacting with the dye during the process.

Description

Technical Field

[0001] The invention relates to the technical field of chemical machinery, and in particular to an automatic dye material and distribution system. Background Art

[0002] When the powdered dye is poured into the chemical tank for chemical production, it is easy to cause the error of chemical ratio due to the residual dye on the wall of the barrel containing the powdered dye. Therefore, it is often necessary to manually flush the barrel, and the amount of water for flushing is included in the amount of water for chemical production. Therefore, it is necessary to quantify the amount of water for flushing the barrel, which is troublesome and prone to errors. In addition, manually flushing the barrel will not only have an adverse effect on the workers' health, but also lead to a messy working environment.

[0003] In addition, the existing liquid material distribution is carried out in a co-management mode, in which the dyes made by the chemical machine are pumped to a common pipeline and a T-valve structure to be output to the feeding cylinders of multiple dyeing vats, and the disadvantage of co-management is that the pipeline is difficult to clean. When dyeing the same batch, each dyeing vat stores a fixed color of dye. If the pipeline is not cleaned, dyes of other colors will be mixed in, causing color deviation, which is unacceptable for conveying dyes of different colors. Therefore, the pipeline needs to be cleaned after each delivery of a color of dye to avoid the above situation. In addition, the existing structure makes installation and maintenance difficult, and is not convenient for troubleshooting. Moreover, there are no corresponding protective measures, there are potential safety hazards, and it also affects the operation of the machine, and it is not beautiful. Therefore, we urgently need an automatic dye distribution system that can solve the above problems. Summary of the invention

[0004] The technical problem to be solved by the embodiments of the present invention is to provide an automated dye material and distribution system, which can automatically perform dye material and distribution work with a high degree of automation, avoiding contact between personnel and dye during the process.

[0005] In order to solve the above technical problems, the embodiment of the present invention provides a dye automatic material and distribution system, including an automatic material machine, a distribution pipeline system, a dye distribution system and a hot water tank, wherein the automatic material machine is used to mix the powder material put in with the water pumped into the hot water tank to make the material; the dye distribution system is used to transport the dye made by the automatic material machine to the on-site dye feeding tank; the distribution pipeline system is used to connect the automatic material machine, the dye distribution system and the hot water tank;

[0006] The automatic material feeder comprises a base frame, a cylinder body, a cylinder cover and a stirring paddle, wherein the cylinder body is connected to the base frame, and the cylinder cover is arranged on the cylinder body and cooperates with the cylinder body to form a material feeding chamber;

[0007] Wherein, the cylinder body is provided with a clamping and flipping mechanism extending into the material-making chamber, and the clamping and flipping mechanism is used to clamp the material barrel and drive it to flip;

[0008] An annular tube and a rotating nozzle are arranged in the material-forming chamber, the annular tube and the rotating nozzle respectively pass through the cylinder body and are connected with the total water inlet pipeline outside the cylinder body, and a flow meter is arranged on the total water inlet pipeline;

[0009] The annular tube is arranged along the circumference of the top of the cylinder body, and a nozzle is arranged on the annular tube. The rotating nozzle is arranged between the clamping and flipping mechanism and the annular tube, and extends upward to the top of the chemical chamber;

[0010] The stirring paddle is arranged at the bottom of the cylinder body, and the bottom of the cylinder body is provided with a discharge port connected to the discharge pipeline;

[0011] The dye dispensing system comprises a frame and a liquid material dispensing device arranged in the frame;

[0012] The liquid material dispensing device comprises a distribution plate, a discharging assembly, a feeding assembly, a rotating bracket, a rotating mechanism, a feeding mechanism and a discharging mechanism.

[0013] The distribution plate is provided with a plurality of groups of discharge components in the circumference thereof, the supply component is provided on the distribution plate, the rotating bracket is provided on the distribution plate and can rotate around the axis of the distribution plate, and the rotating mechanism, the feeding mechanism and the discharge mechanism are provided on the rotating bracket;

[0014] The feeding mechanism can be communicated with the feeding assembly, the discharging mechanism can be communicated with the discharging assembly, and the feeding mechanism is communicated with the discharging mechanism;

[0015] The rotating mechanism is used to drive the rotating bracket;

[0016] The feeding assembly is used to transport the dye in the discharge pipeline to the feeding mechanism;

[0017] The feeding mechanism is used to receive the dye delivered by the feeding component;

[0018] The discharging mechanism is used to receive the dye delivered by the feeding mechanism;

[0019] The discharging assembly is used to distribute the dye delivered by the discharging mechanism into the on-site dye feeding tank.

[0020] As an improvement of the above scheme, the bottom of the cylinder body is conical; the stirring paddle includes a stirring shaft and a blade, the stirring shaft is vertically penetrated through the conical bottom surface of the cylinder body, one end of the stirring shaft is connected to the drive motor, and the other end extends into the bottom of the cylinder body and is connected to the blade.

[0021] As an improvement of the above-mentioned scheme, the clamping and flipping mechanism includes a clamping mechanism and a flipping cylinder, the clamping mechanism includes a symmetrically arranged clamping arm, a flipping shaft and a clamping cylinder, one end of the flipping shaft is connected to the clamping arm, and the other end is connected to the clamping cylinder, the clamping cylinder is used to drive the clamping arm to move relatively closer or farther away, wherein the flipping cylinder is connected to at least one flipping shaft to drive the flipping shaft to rotate.

[0022] As an improvement of the above solution, the clamping and flipping mechanism further includes a barrel hoop, and the barrel hoop is symmetrically provided with connecting arms, and the connecting arms are fixedly connected to the flipping shaft.

[0023] As an improvement of the above solution, a plurality of water spray ports are circumferentially arranged in the middle of the cylinder body, the water spray ports are arranged below the annular pipe, and the water spray ports are connected to the main water inlet pipeline.

[0024] As an improvement of the above solution, the cylinder cover is hinged to the cylinder body, a driving cylinder is provided on the cylinder body, and a piston rod of the driving cylinder is connected to the cylinder cover to drive the cylinder cover to open or close.

[0025] As an improvement of the above solution, the rotating mechanism includes a motor, a reducer and a coupling, and the motor, the reducer, the coupling and the rotating bracket are connected in sequence.

[0026] As an improvement of the above-mentioned scheme, the feeding assembly includes a feed pipe and a feed pipe connected to the feed pipe, and the feed pipe is passed through the distribution plate; the feeding mechanism includes a feed cylinder and a feed pipe connected to the feed cylinder, and the feed cylinder is used to drive the feed pipe to be connected to the feed pipe; the discharging mechanism includes a discharging cylinder and a discharging pipe connected to the discharging cylinder, the discharging pipe is connected to the feed pipe, and the discharging cylinder is used to drive the discharging pipe to be connected to the receiving pipe.

[0027] As an improvement of the above solution, the feed cylinder is a magnetic cylinder, which is used to sense the moving position of the feed pipe; the discharge assembly includes a material receiving pipe and a material distribution pipe connected to the material receiving pipe, and the material receiving pipe is passed through the distribution plate.

[0028] As an improvement of the above-mentioned scheme, the discharging mechanism includes a photoelectric switch for sensing the moving position of the discharging pipe; the distribution plate is provided with a positioning piece which is sleeved on the outer periphery of the receiving pipe; a supporting frame for supporting the distribution plate is provided in the frame, and the sealing plate is provided with a through hole which is connected with the discharging assembly and the feeding assembly.

[0029] Implementing the embodiments of the present invention has the following beneficial effects:

[0030] The dye chemical machine arranges an annular tube and a rotating nozzle connected to a main water inlet pipe in a chemical chamber formed by cooperation of a cylinder body and a cylinder cover, and clamps and flips the material barrel by a clamping and flipping mechanism extending into the chemical chamber. While avoiding dye residue on the wall of the material barrel, a flow meter on the main water inlet pipe accurately measures the total water intake into the chemical chamber, thereby facilitating accurate control of the chemical ratio. In addition, when the material barrel is flipped, it is flushed in all directions by the annular tube and the rotating nozzle, so the flushing effect is good and the manual workload is reduced.

[0031] When the dye distribution system does not need to distribute dyes, the feeding component is not connected to the feeding mechanism, and the discharging component is not connected to the discharging mechanism. Therefore, the feeding component and the discharging component are not connected, that is, the distribution pipe and the feeding pipe are not connected, and the distribution pipes will not affect each other, so as to avoid the mixing of dyes of different colors and cause color difference. When the pipeline needs to be cleaned, it is only necessary to rotate the rotating bracket to connect the feeding component with one group of the discharging components, that is, the distribution pipe and the feeding pipe are connected, and the distribution pipe and the feeding pipe can be cleaned at the same time by passing clean water. After cleaning, another dye can be distributed, making pipeline cleaning simple, convenient, easy and fast, thereby improving work efficiency. The device has a compact structure and is easy to install and maintain. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of an automatic dye material and distribution system of the present invention;

[0033] Figure 2 It is a structural schematic diagram of the automatic material feeding machine of the present invention;

[0034] Figure 3 It is a structural schematic diagram of the automatic material feeding machine of the present invention from another perspective;

[0035] Figure 4 yes Figure 2 Schematic diagram of cylinder structure;

[0036] Figure 5 is a schematic diagram of the internal structure of the dye dispensing system of the present invention;

[0037] Figure 6 yes Figure 5 A schematic diagram of the structure of the rack;

[0038] Figure 7 yes Figure 5 A schematic diagram of the structure of a liquid material distribution device;

[0039] Figure 8 yes Figure 7 The structural diagram of the other side;

[0040] Fig. 9 yes Figure 5Schematic diagram of the connection structure between the middle discharge pipe and the receiving pipe. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that the directional terms such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention.

[0042] like Figure 1 As shown, the embodiment of the present invention provides an automatic dye material and distribution system, including an automatic material machine 11, a distribution pipeline system 12, a dye distribution system 13 and a hot water tank 14. The automatic material machine 11 is used to mix the powdered material put in with the water pumped into the hot water tank 14 to make the material; the dye distribution system 13 is used to transport the dye after the material is made by the automatic material machine 11 to the on-site dye feeding tank; the distribution pipeline system 12 is used to connect the automatic material machine 11, the dye distribution system 13 and the hot water tank 14. Through the cooperation of the automatic material machine 11 and the dye distribution system 13, the weighed dye powder can be automatically made into material and distributed to the on-site dye feeding tank for dyeing work.

[0043] Specifically, combined Figure 2 The automatic material machine 11 includes a base frame 1, a cylinder body 2, a cylinder cover 3 and a stirring paddle 4. The cylinder body 2 is connected to the base frame 1, and the cylinder cover 3 is arranged on the cylinder body 2 and cooperates with the cylinder body 2 to form a material-making chamber; wherein the cylinder body 2 is provided with a clamping and flipping mechanism 5 extending into the material-making chamber, and the clamping and flipping mechanism 5 is used to clamp the material barrel A and drive it to flip; an annular tube 21 and a rotating nozzle 22 are provided in the material-making chamber, and the annular tube 21 and the rotating nozzle 22 respectively pass through the cylinder body 2 and are connected to the outside of the cylinder body 2. The annular tube 21 is arranged along the circumference of the top of the cylinder body 2, and a nozzle 211 is provided on the annular tube 21. The rotating nozzle 22 is arranged between the clamping and flipping mechanism 5 and the annular tube 21, and extends upward to the top of the material-forming chamber. The stirring paddle 4 is arranged at the bottom of the cylinder body 2, and a discharge port 23 connected to a discharge pipeline is provided at the bottom of the cylinder body 2, and a delivery pump 15 is provided on the discharge pipeline.

[0044] In this embodiment, an annular tube 21 and a rotating nozzle 22 connected to the main water inlet pipeline are arranged in the chemical material chamber formed by the cylinder body 2 and the cylinder cover 3, and the material barrel A is clamped and turned over by a clamping and turning mechanism 5 extending into the chemical material chamber. While avoiding dye residue on the wall of the material barrel A, the flow meter on the main water inlet pipeline accurately measures the total water intake into the chemical material chamber, which is convenient for accurately controlling the chemical material ratio; in addition, when the material barrel A is turned over, it is flushed in all directions by the annular tube 21 and the rotating nozzle 22, the flushing effect is good, and the manual workload is reduced.

[0045] Specifically, the dye chemical device of this embodiment also includes a hot water tank 14 for providing water for flushing and chemical chemical processing, and the hot water tank 14 is connected to the cylinder body 2 through a main water inlet pipeline. A temperature sensor 24 is provided in the cylinder body 2, and the temperature sensor 24 is connected to the hot water tank 14. When the temperature in the cylinder body 2 does not reach the optimal chemical chemical temperature, the hot water tank 14 adjusts the hot water temperature according to the temperature information fed back by the temperature sensor 24 to ensure that the hot water temperature provided by the hot water tank 14 to the cylinder body 2 reaches the optimal chemical chemical condition. Figure 3 In this embodiment, the cylinder cover 3 is hinged to the cylinder body 2, and a driving cylinder 25 is provided on the cylinder body 2. The piston rod of the driving cylinder 25 is connected to the cylinder cover 3 to drive the cylinder cover 3 to open or close.

[0046] The bottom of the cylinder 2 described in this embodiment is conical, which helps to speed up the exhaustion of the dye solution in the cylinder 2 and prevent the dye solution from remaining at the bottom of the cylinder 2. The stirring paddle 4 includes a stirring shaft and a blade. In this embodiment, the stirring shaft of the stirring paddle 4 is preferably vertically penetrated on the conical bottom surface of the cylinder 2, one end of the stirring shaft is connected to the driving motor 16, and the other end extends into the bottom of the cylinder 2 and is connected to the blade. When the blade rotates, it generates an oblique upward driving force on the dye solution in the material-making chamber, and shears the dye solution at the bottom of the cylinder 2, so that the dye solution is evenly mixed and the material-making effect is good.

[0047] Combination Figure 4 The clamping and flipping mechanism 5 of this embodiment includes a clamping mechanism and a flipping cylinder 52. The clamping mechanism includes a symmetrically arranged clamping arm 511, a flipping shaft 512 and a clamping cylinder 513. One end of the flipping shaft 512 is connected to the clamping arm 511, and the other end is connected to the clamping cylinder 513. The clamping cylinder 513 is used to drive the clamping arm 511 to move relatively closer or farther away. The flipping cylinder 52 is connected to at least one flipping shaft 512 to drive the flipping shaft 512 to rotate. The clamping and flipping mechanism 5 also includes a barrel hoop 53. The barrel hoop 53 is symmetrically provided with a connecting arm (not shown in the figure), and the connecting arm is fixedly connected to the flipping shaft 512.

[0048] When the material is being chemically processed, the barrel A filled with dye is placed in the barrel hoop 53 of the clamping and flipping mechanism 5. At the same time, the clamping cylinder 513 drives the flipping shaft 512 to make the clamping arm 511 relatively close to clamp the barrel A. The flipping cylinder 52 flips 180 degrees to make the barrel A mouth face downward to complete the material pouring. At the same time, the nozzle 211 and the rotating nozzle 22 on the ring tube 21 start to spray hot water into the barrel A and the cylinder body 2 to clean the barrel A and the chemical cavity. When the nozzle 211 and the rotating nozzle 22 are spraying hot water, the flipping cylinder 52 is turned over successively. The barrel A is driven to flip 180° for many times, so that the barrel A is inverted or returned to the normal position; when the flip cylinder 52 flips for the last time, the barrel A is kept inverted, and the nozzle 211 and the rotating nozzle 22 stop spraying hot water to ensure that there is no water in the barrel A; then the driving cylinder 25 drives the cylinder cover 3 to open, and the barrel A in the barrel hoop 53 is taken away; then the driving cylinder 25 drives the cylinder cover 3 to close, and the nozzle 211 and the rotating nozzle 22 on the annular tube 21 continue to spray hot water into the chemical chamber until the flow meter reaches the hot water volume corresponding to the set ratio. The stirring paddle 4 is driven by the driving motor 16 to start stirring the chemical material.

[0049] After the dyeing is completed, the dye solution is transported from the discharge port 23 to the feed pipe 6 of the dye automatic distribution system through the delivery pump 15 and the corresponding pipeline, and the dyeing chamber is cleaned. A plurality of water spray ports 26 are arranged along the circumferential direction in the middle of the cylinder body 2. The water spray ports 26 are arranged below the annular pipe 21, and the water spray ports 26 are connected to the main water inlet pipeline. When cleaning, the water spray ports 26, the nozzles 211 and the rotating nozzles 22 spray hot water at the same time to wash the inner wall of the cylinder body 2. After washing, the cleaning liquid is transported out by the delivery pump 15.

[0050] The automatic dye dispensing system comprises a frame 200 and a liquid material dispensing device disposed in the frame 200 . A sealing plate 220 for sealing the liquid material dispensing device in the frame 200 is disposed around the frame 200 .

[0051] like Figure 5-Figure 9 As shown, the liquid material dispensing device includes a distribution plate 61, a discharging assembly, a feeding assembly, a rotating bracket 62, a rotating mechanism, a feeding mechanism and a discharging mechanism. The distribution plate 61 is provided with a plurality of groups of discharging assemblies in the circumference thereof. The feeding assembly is provided on the distribution plate 61. The rotating bracket 62 is provided on the distribution plate 61 and can rotate around the axis of the distribution plate 61. The rotating mechanism, the feeding mechanism and the discharging mechanism are provided on the rotating bracket 62. The feeding mechanism can be communicated with the feeding assembly, the discharging mechanism can be communicated with the discharging assembly, and the feeding mechanism is communicated with the discharging mechanism.

[0052] The rotating mechanism is used to drive the rotating bracket 62 .

[0053] The feeding component is used to deliver the dye to the feeding mechanism.

[0054] The feeding mechanism is used to receive the dye delivered by the feeding component.

[0055] The discharging mechanism is used for receiving the dye delivered by the feeding mechanism.

[0056] The discharging component is used to distribute the dye delivered by the discharging mechanism to different places.

[0057] The liquid material distribution device of the present invention is provided with several groups of discharging components, feeding components and rotating brackets corresponding to the feeding cylinders of each dye vat in the circumferential direction of the distribution plate. The rotating bracket is provided with a rotating mechanism for driving the rotating bracket to rotate around the axis of the distribution plate, a feeding mechanism that can be connected with the feeding component and a discharging mechanism that can be connected with the discharging component, and the feeding mechanism is connected with the discharging mechanism. When the feeding cylinder needs to distribute dye, the discharging mechanism on the rotating bracket is connected with the corresponding discharging component by rotating the rotating bracket, and the feeding mechanism on the rotating bracket is connected with the feeding component at the same time, and the delivery pump is started to make the dye in the chemical material machine flow into the corresponding feeding cylinder through the feeding component, the feeding mechanism, the discharging mechanism and the discharging component, so as to achieve the distribution of dye.

[0058] In addition, the liquid material dispensing device is arranged in the frame, and sealing plates are arranged around the frame to seal the liquid material dispensing device in the frame, so as to protect the liquid material dispensing device and ensure the safety of production operation, avoid accidents caused by workers accidentally touching the liquid material dispensing device, and prevent dust and other impurities from entering the liquid material dispensing device and affecting the quality of distribution, and make the entire automatic dye dispensing system look more beautiful.

[0059] Preferably, two liquid material dispensing devices are provided in the frame.

[0060] Specifically, the rotating mechanism includes a motor 71, a reducer 72 and a coupling 73, and the motor 71, the reducer 72, the coupling 73 and the rotating bracket 62 are connected in sequence. Preferably, the motor 71 is a servo motor, and the reducer 72 is a planetary gear reducer. The servo motor can control the speed so that the rotating bracket has a high rotation position accuracy. The planetary gear reducer is used to reduce the rotation speed and increase the torque. The coupling is used to firmly connect the shaft of the reducer and the rotating shaft of the rotating bracket to rotate together and transmit motion and torque.

[0061] The feeding assembly includes a feeding pipe 81 and a feeding pipe 82 connected to the feeding pipe 81, and the feeding pipe 81 is arranged on the distribution plate 61. The feeding mechanism includes a feeding cylinder 83 and a feeding pipe 84 connected to the feeding cylinder 83, and the feeding cylinder 83 is used to drive the feeding pipe 84 to connect with the feeding pipe 81. The feeding pipe is connected to the chemical machine, and the dye prepared by the chemical machine is input into the feeding pipe through the delivery pump, and then enters the feeding pipe of the feeding mechanism through the feeding pipe.

[0062] The discharging assembly includes a receiving pipe 85 and a distributing pipe 86 connected to the receiving pipe 85, and the receiving pipe 85 is arranged on the distribution plate 61. The discharging mechanism includes a discharging cylinder 87 and a discharging pipe 88 connected to the discharging cylinder 87, and the discharging pipe 88 is connected to the feeding pipe 84, and the discharging cylinder 87 is used to drive the discharging pipe 88 to be connected to the receiving pipe 85. Preferably, the discharging pipe 88 is connected to the feeding pipe 84 through a hose, and the use of the hose will not limit the relative movement position between the discharging pipe and the feeding pipe. The dye in the feeding pipe enters the discharging pipe through the hose, passes through the receiving pipe and the distributing pipe, and finally flows into the feeding cylinder connected to the distributing pipe, thereby realizing the distribution of the dye in the chemical material machine to each dyeing cylinder.

[0063] It should be noted that the feeding cylinder is connected to the dyeing cylinder, and the dye from the distribution pipe enters the dyeing cylinder through the feeding cylinder. If the dye needs to be distributed to a feeding cylinder, the rotating bracket will be rotated to align the discharge pipe on the discharge mechanism with the corresponding receiving pipe, and the discharge cylinder controls the discharge pipe to connect with the receiving pipe to achieve the connection between the discharge pipe and the receiving pipe. At the same time, the feeding cylinder also controls the feed pipe to connect with the delivery pipe to achieve the connection between the feed pipe and the delivery pipe. Start the delivery pump to achieve dye delivery.

[0064] Preferably, the distribution plate 61 is provided with a positioning member 63 sleeved on the outer circumference of the receiving pipe 85, and the positioning member can move to stabilize the connection between the receiving pipe and the discharging pipe when the receiving pipe and the discharging pipe are connected to each other.

[0065] Preferably, the present invention further comprises a balancing mechanism symmetrically arranged with the discharging mechanism, and the balancing mechanism comprises a balancing cylinder 91 and a balancing pipe 92 connected to the balancing cylinder 91. The balancing mechanism has the same structure as the discharging mechanism, and the two are linked to each other, which can play a balancing role, thereby preventing the discharging mechanism from causing imbalance of the rotating bracket and damaging the rotating bracket when working.

[0066] Preferably, the discharging mechanism includes a photoelectric switch 89 for sensing the moving position of the discharging pipe 88. It should be noted that the present invention is connected to a controller. More preferably, the photoelectric switch 89 is a U-shaped photoelectric switch. The rotating bracket is also provided with a sensing sheet, and the photoelectric switch is provided on the discharging pipe. When the discharging pipe is lifted upward under the control of the discharging cylinder so that the sensing sheet falls into the U-shaped groove of the U-shaped photoelectric switch, the photoelectric switch generates a switch signal and transmits it to the controller. After receiving the signal, the controller can control the next operation, such as controlling the delivery pump to stop the infusion.

[0067] Preferably, the feed cylinder 83 is a magnetic cylinder, which is used to sense the position of the feed pipe 84. When it is sensed that the feed pipe has dropped to the lowest point, it means that the feed pipe has been connected to the conveying pipe, and the magnetic cylinder sends a signal to the controller, and the controller controls the next operation, such as controlling the discharge cylinder to extend or the conveying pump to start. When it is sensed that the feed pipe has risen to the highest point, it means that the feed pipe has been separated from the conveying pipe, and the magnetic cylinder sends a signal to the controller, and the controller controls the next operation, such as controlling the discharge cylinder to retract or the rotating bracket to rotate.

[0068] Preferably, a sealing ring is provided on the contact surface between the conveying pipe 81 and the feeding pipe 84, and a sealing ring is provided on the contact surface between the receiving pipe 85 and the discharging pipe 88. The sealing ring is used to seal the connection between the conveying pipe and the feeding pipe, and the connection between the receiving pipe and the discharging pipe to avoid leakage during the dye delivery process.

[0069] The frame 200 is also provided with a support frame 210 for supporting the distribution plate 61. The distribution plate is installed on the support frame to support the distribution plate, thereby supporting the entire liquid material distribution device. The sealing plate 220 is provided with a through hole 221 connected to the discharge assembly and the feeding assembly. Specifically, the sealing plate 220 is provided with a plurality of through holes 221 respectively connected to the distribution pipe 86 and the feeding pipe 82. The distribution pipe 86 and the feeding pipe 82 are connected to the equipment outside the frame 200 through the through holes 221, for example, connected to the feeding cylinder of the dye vat. Preferably, the sealing plate 220 is a transparent sealing plate, which is convenient for workers to see the operation of the liquid material distribution device in the frame.

[0070] Preferably, an electric box, a three-color lamp and other equipment are also provided on the rack 200. Equipment such as a controller can be installed in the electric box.

[0071] Preferably, the frame 200 is provided with a proximity switch (not shown in the figure), and the rotating bracket 62 is provided with a sensing sheet (not shown in the figure) at one end close to the discharging mechanism. When the rotating bracket rotates, the sensing sheet moves to the top of the proximity switch, and the proximity switch is closed or disconnected. If the sensing sheet does not leave, it is permanently closed or disconnected. The proximity switch can be used to detect whether the turntable is reset. The distance between the sensing sheet and the proximity switch is 5-10mm.

[0072] The working principle of the automatic dye dispensing system of the present invention is as follows: the device is started, and the rotating mechanism controls the rotating bracket 62 to rotate, so that the discharging mechanism rotates to the discharging assembly of the dye vat corresponding to the dye to be distributed, that is, the discharging mechanism stays on the corresponding receiving pipe 85. Then, the balancing cylinder 91, the feeding cylinder 83 and the discharging cylinder 87 simultaneously control the balancing pipe 92, the feeding pipe 84 and the discharging pipe 88 to descend, so that the balancing pipe 92 is connected to the receiving pipe 85, the feeding pipe 84 is connected to the delivery pipe 81, and the discharging pipe 88 is connected to the receiving pipe 85, and the delivery pump is started to start the infusion. After the batching is completed, the balancing cylinder 91, the feeding cylinder 83 and the discharging cylinder 87 simultaneously control the balancing pipe 92, the feeding pipe 84 and the discharging pipe 88 to rise, so that the balancing pipe 92 is separated from the receiving pipe 85, the feeding pipe 84 is separated from the delivery pipe 81, and the discharging pipe 88 is separated from the receiving pipe 85. Subsequently, the present invention performs the next batching and repeats the above steps.

[0073] When the liquid material dispensing device of the present invention does not need to distribute dyes, the feeding component is not connected to the feeding mechanism, and the discharging component is not connected to the discharging mechanism. Therefore, the feeding component and the discharging component are not connected, that is, the distribution pipe and the feeding pipe are not connected, and the distribution pipes will not affect each other, so as to avoid the mixing of dyes of different colors and cause color difference. When the pipeline needs to be cleaned, it is only necessary to rotate the rotating bracket to connect the feeding component with one group of the discharging components, that is, the distribution pipe and the feeding pipe are connected, and the distribution pipe and the feeding pipe can be cleaned at the same time by passing clean water. After cleaning, another dye can be distributed, making the pipeline cleaning simple, convenient, easy and fast, thereby improving work efficiency. The device has a compact structure and is easy to install and maintain.

[0074] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A dye automated material and distribution system, characterized in that: It includes an automatic feeder, a distribution pipeline system, a dye distribution system and a hot water tank. The automatic feeder is used to mix the powder put in with the water pumped into the hot water tank to make the material; the dye distribution system is used to transport the dye after the automatic feeder makes the material to the on-site dye feeding tank; the distribution pipeline system is used to connect the automatic feeder, the dye distribution system and the hot water tank; The automatic material feeder comprises a base frame, a cylinder body, a cylinder cover and a stirring paddle, wherein the cylinder body is connected to the base frame, and the cylinder cover is arranged on the cylinder body and cooperates with the cylinder body to form a material feeding chamber; Wherein, the cylinder body is provided with a clamping and flipping mechanism extending into the material-making chamber, and the clamping and flipping mechanism is used to clamp the material barrel and drive it to flip; An annular tube and a rotating nozzle are arranged in the material-forming chamber, the annular tube and the rotating nozzle respectively pass through the cylinder body and are connected with the total water inlet pipeline outside the cylinder body, and a flow meter is arranged on the total water inlet pipeline; The annular tube is arranged along the circumference of the top of the cylinder body, and a nozzle is arranged on the annular tube. The rotating nozzle is arranged between the clamping and flipping mechanism and the annular tube, and extends upward to the top of the chemical chamber; The stirring paddle is arranged at the bottom of the cylinder body, and the bottom of the cylinder body is provided with a discharge port connected to the discharge pipeline; The dye dispensing system comprises a frame and a liquid material dispensing device arranged in the frame; The liquid material dispensing device comprises a distribution plate, a discharging assembly, a feeding assembly, a rotating bracket, a rotating mechanism, a feeding mechanism and a discharging mechanism. The distribution plate is provided with a plurality of groups of discharge components in the circumference thereof, the supply component is provided on the distribution plate, the rotating bracket is provided on the distribution plate and can rotate around the axis of the distribution plate, and the rotating mechanism, the feeding mechanism and the discharge mechanism are provided on the rotating bracket; The feeding mechanism can be communicated with the feeding assembly, the discharging mechanism can be communicated with the discharging assembly, and the feeding mechanism is communicated with the discharging mechanism; The rotating mechanism is used to drive the rotating bracket; The feeding assembly is used to transport the dye in the discharge pipeline to the feeding mechanism; The feeding mechanism is used to receive the dye delivered by the feeding component; The discharging mechanism is used to receive the dye delivered by the feeding mechanism; The discharging assembly is used to distribute the dye delivered by the discharging mechanism into the on-site dye feeding tank; The feeding assembly includes a feeding pipe and a feeding pipe connected to the feeding pipe, wherein the feeding pipe is arranged on the distribution plate; the feeding mechanism includes a feeding cylinder and a feeding pipe connected to the feeding cylinder, wherein the feeding cylinder is used to drive the feeding pipe to be connected to the feeding pipe; the discharging mechanism includes a discharging cylinder and a discharging pipe connected to the discharging cylinder, wherein the discharging pipe is connected to the feeding pipe, and wherein the discharging cylinder is used to drive the discharging pipe to be connected to the receiving pipe; The feed cylinder is a magnetic cylinder, which is used to sense the moving position of the feed pipe; the discharging assembly includes a receiving pipe and a distribution pipe connected to the receiving pipe, and the receiving pipe is arranged on the distribution plate; The discharging mechanism includes a photoelectric switch for sensing the moving position of the discharging pipe; the distribution plate is provided with a positioning piece sleeved on the outer periphery of the receiving pipe; a supporting frame for supporting the distribution plate is provided in the frame, and a sealing plate is provided around the frame, and a through hole communicating with the discharging assembly and the feeding assembly is provided on the sealing plate; It also includes a balancing mechanism symmetrically arranged with the discharging mechanism, and the balancing mechanism includes a balancing cylinder and a balancing pipe connected with the balancing cylinder; the balancing mechanism has the same structure as the discharging mechanism, and the two are linked to play a balancing role.

2. The automated dye material and delivery system according to claim 1, characterized in that: The bottom of the cylinder body is conical; the stirring paddle includes a stirring shaft and a paddle, the stirring shaft is vertically penetrated through the conical bottom surface of the cylinder body, one end of the stirring shaft is connected to the driving motor, and the other end extends into the bottom of the cylinder body and is connected to the paddle.

3. The dye automated material and delivery system according to claim 1, characterized in that: The clamping and flipping mechanism includes a clamping mechanism and a flipping cylinder. The clamping mechanism includes a symmetrically arranged clamping arm, a flipping shaft and a clamping cylinder. One end of the flipping shaft is connected to the clamping arm, and the other end is connected to the clamping cylinder. The clamping cylinder is used to drive the clamping arm to move relatively closer or farther away, wherein the flipping cylinder is connected to at least one flipping shaft to drive the flipping shaft to rotate.

4. The automated dye material and delivery system according to claim 3, characterized in that: The clamping and flipping mechanism also includes a barrel hoop, and the barrel hoop is symmetrically provided with connecting arms, and the connecting arms are fixedly connected to the flipping shaft.

5. The automated dye material and delivery system according to claim 1, characterized in that: A plurality of water spray ports are arranged in the circumferential direction in the middle of the cylinder body, the water spray ports are arranged below the annular pipe, and the water spray ports are communicated with the main water inlet pipeline.

6. The automated dye material and delivery system according to claim 1, characterized in that: The cylinder cover is hinged to the cylinder body, a driving cylinder is arranged on the cylinder body, and a piston rod of the driving cylinder is connected to the cylinder cover to drive the cylinder cover to open or close.

7. The automated dye material and delivery system according to claim 1, characterized in that: The rotating mechanism comprises a motor, a reducer and a coupling, and the motor, the reducer, the coupling and the rotating bracket are connected in sequence.

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