A welding device

Through the design of L-shaped welding heads and lifting components, the problem of loose or fall off of the conductor during the mold release process after welding the conductive ring and the conductor is solved, achieving efficient and stable welding quality and speed.

CN110814606BActive Publication Date: 2025-07-08HUIZHOU XINYU ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN201911260804.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-10
Publication Date
2025-07-08
Estimated Expiration
2039-12-10

AI Technical Summary

Technical Problem

After the conductive ring and the wire are welded, the existing welding devices can easily cause the wire to loosen or fall off during the mold release process, affecting the welding quality and complex structure.

Method used

The L-shaped welding head and lifting assembly are used to weld the welding head drive group to weld the conductive ring with the conductive ring, and the lifting assembly is used to discharge the welded conductive ring from the fixture assembly to avoid contact with the wires. It combines the conductive ring feeding, wire feeding, cutting components and other components to achieve automated welding and unloading.

Benefits of technology

The structure of the welding device is simplified, ensuring the welding quality of the conductor and the conductive ring, and improving the welding speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a welding device, which includes a jig assembly and a welding assembly. The jig assembly is used to carry a conductive ring. The welding assembly includes a welding head driving group and a welding head. The welding head driving group is used to drive the welding head to move. The welding head is used to weld a wire to the conductive ring on the jig assembly and unload the conductive ring welded to the wire from the jig assembly. Compared with the prior art, in the welding device of the present invention, the welding assembly can not only weld the conductive ring and the wire, but also unload the conductive ring welded to the wire from the jig assembly. This not only makes the structure of the entire welding device simple, but also when unloading, the welding head driving group drives the welding head to move upward, without contacting the wire welded to the conductive ring, which can ensure the welding quality of the wire and the conductive ring, and at the same time can also improve the welding speed.
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Description

Technical Field

[0001] The present invention relates to the technical field of welding, and in particular to a welding device. Background Art

[0002] In the existing welding device, when welding a conductive ring to a conductive wire, a demolding assembly is required to demold the welded workpiece from the jig; the demolding assembly usually pulls the conductive ring laterally to remove the conductive ring from the jig; this demolding method is not only complex in structure, but also easy to touch the conductive wire welded to the conductive ring when pulling the conductive ring laterally, so that the welding position of the conductive ring and the conductive ring is loosened, or the conductive wire falls off the conductive ring, affecting the welding quality of the product. Summary of the invention

[0003] The purpose of the present invention is to solve the problems existing in the prior art and provide a welding device, including a jig assembly and a welding assembly, the jig assembly is used to carry a conductive ring, the welding assembly includes a welding head drive group and a welding head, the welding head drive group is used to drive the welding head to move, the welding head is used to weld the wire to the conductive ring on the jig assembly, and unload the conductive ring welded to the wire from the jig assembly.

[0004] According to one embodiment of the present invention, the welding head is "L"-shaped, including a first part and a second part, the first part is used to connect to the welding head drive group, and the second part is used to weld the wire to the conductive ring on the jig assembly, and after the wire and the conductive ring are welded together, the conductive ring is removed from the jig assembly.

[0005] According to one embodiment of the present invention, a lifting assembly is further included, and the lifting assembly is used to lift up the conductive ring carried by the fixture assembly.

[0006] According to one embodiment of the present invention, the jig assembly includes a jig, which is provided with a feed trough, an avoidance groove and a lifting groove, the lifting groove is connected to the feed trough and the avoidance groove, the feed trough is used to feed the conductive ring, the avoidance groove is used to avoid the welding head, and the lifting groove is used to enable the lifting assembly to lift the conductive ring in the feed trough.

[0007] According to one embodiment of the present invention, a conductive ring feeding assembly is further included, and the conductive ring feeding assembly is used to feed the conductive ring to the fixture assembly.

[0008] According to one embodiment of the present invention, it further comprises a wire feeding assembly, which is used to feed the wire to the conductive ring carried by the fixture assembly.

[0009] According to one embodiment of the present invention, a cutting assembly is further included, and the cutting assembly is used to cut the wires output by the wire feeding assembly.

[0010] According to an embodiment of the present invention, the cutting component includes a cutting group for cutting the wire output by the wire feeding component.

[0011] According to an embodiment of the present invention, the cutting component further includes a wire stripping group for stripping the wire skin of the cut part of the wire.

[0012] According to an embodiment of the present invention, the cutting component further includes a blowing group for blowing off the debris at the cut of the wire.

[0013] The beneficial effects of the present invention are as follows: The welding head driving group drives the welding head to move downward to weld the wire with the conductive ring on the fixture component. Then, the welding head driving group drives the welding head to move upward to unload the conductive ring welded to the wire from the fixture component. The welding component can not only weld the conductive ring and the wire, but also unload the conductive ring welded to the wire from the fixture component. This not only makes the structure of the entire welding device simple, but also when unloading, the welding head driving group drives the welding head to move upward, which will not contact the wire welded to the conductive ring, ensuring the welding quality of the wire and the conductive ring, and at the same time improving the welding speed. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of the welding device of the present invention;

[0015] Figure 2 It is a schematic structural diagram of the fixture component of the welding device of the present invention;

[0016] Figure 3 It is Figure 2 a schematic structural diagram of the fixture in

[0017] Figure 4 It is Figure 3 a schematic structural diagram in another direction;

[0018] Figure 5 It is a schematic structural diagram of the welding component of the welding device of the present invention;

[0019] Figure 6 It is Figure 2 a schematic structural diagram after removing the feeding trough cover plate and the wire arranging group;

[0020] Figure 7 It is a schematic structural diagram of the wire feeding component of the welding device of the present invention;

[0021] Figure 8 It is Figure 7 a schematic structural diagram of the moving group in

[0022] Figure 9 It is a schematic structural diagram of the cutting component of the welding device of the present invention;

[0023] Figure 10 Schematic structural diagram of the cutting component of the welding device of the present invention in another direction;

[0024] In the figure: 1. Fixture component, 11. Fixture, 111. Feeding groove, 112. Avoidance groove, 113. Lifting groove, 114. Lifting slider, 12. Feeding groove cover plate, 13. Fixture frame, 14. Wire arranging group, 2. Welding component, 21. Welding head driving group, 211. Welding frame, 212. First welding head driving part, 213. Connecting plate, 214. Second welding head driving part, 22. Welding head, 221. First part, 222. Second part, 23. Welding head clamp, 24. Floating group, 241. Floating seat, 242. Floating guide post, 243. Welding head clamp seat, 244. Elastic part, 25. Stroke control component, 251. First inductor, 252. Second inductor, 253. Inductive sheet, 3. Lifting component, 31. Lifting driving part, 32. Lifting part, 33. Lifting guide block, 331. Chute, 4. Conductive ring feeding component, 5. Wire feeding component, 51. Pressing group, 511. Pressing seat, 5111. First wire passing hole, 5112. Second wire passing hole, 5113. Screw rod slider, 512. Pressing frame, 513. Pressing driving part, 514. Pressing block, 515. Wire tube, 52. Feeding group, 521. Wire feeding support plate, 5211. Wire feeding guide rail, 522. Wire feeding driving part, 523. Wire feeding screw rod, 524. In-place switch, 53. Moving group, 531. Moving base, 532. Moving screw rod, 533. Moving driving part, 534. Guide plate, 535. Moving slide seat, 54. Encoder group, 541. Encoder bracket, 5411. Third wire passing hole, 5412. Fourth wire passing hole, 542. Encoder, 543. First wire feeding wheel, 544. Second wire feeding wheel, 6. Cutting component, 61. Cutting group, 611. Cutting frame, 612. Cutter driving part, 613. Driving follower, 6131. Driving gear, 6132. First rack, 6133. Second rack, 614. Cutter connecting part, 615. Upper cutter, 616. Lower cutter, 62. Wire stripping group, 621. Upper wire stripping knife, 622. Lower wire stripping knife, 63. Blowing group, 631. Blowing joint fixing plate, 632. Blowing joint, 7. Machine frame, 71. Receiving groove

[0025] The realization and advantages of the functions of the present invention will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners

[0026] The following will disclose multiple embodiments of the present invention with diagrams. For the sake of clear illustration, many practical details will be described together in the following narrative. However, it should be understood that these practical details are not used to limit the present invention. That is to say, in some embodiments of the present invention, these practical details are not necessary. In addition, for the purpose of simplifying the diagrams, some conventional structures and components will be shown in a simple schematic manner in the diagrams.

[0027] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the attached drawings). If this specific posture changes, then the directional indication will also change accordingly.

[0028] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes, and do not particularly refer to the meaning of order or sequence, nor are they used to limit the present invention. They are merely used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions conflicts or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0029] To further understand the content, features, and effects of the present invention, the following embodiments are exemplified and described in detail with reference to the attached drawings as follows:

[0030] Please refer to Figure 1 , Figure 1The structural schematic diagram of the welding device according to this embodiment is shown as follows. As shown in the figure, the welding device of the present application includes a fixture assembly 1, a welding assembly 2, a lifting assembly 3, a conductive ring feeding assembly 4, a wire feeding assembly 5, and a cutting assembly 6. The conductive ring feeding assembly 4 is used to convey conductive rings to the fixture assembly 1. The fixture assembly 1 is used to carry the conductive rings output by the conductive ring feeding assembly 4. The wire feeding assembly 5 is used to convey wires to the conductive rings carried by the fixture assembly 1. The cutting assembly 6 is used to cut the wires output by the wire feeding assembly 5. The welding assembly 2 is used to weld the wires to the conductive rings carried by the fixture assembly 1, and after the conductive rings and the wires are welded together, unload the conductive rings from the fixture assembly 1. The lifting assembly 3 is used to jack up the conductive rings from the bottom when the welding assembly 2 unloads the conductive rings. In this embodiment, the welding assembly 2 includes a welding head driving group 21 and a welding head 22. After the conductive ring feeding assembly 4 conveys the conductive rings to the fixture assembly 1, the wire feeding assembly 5 conveys the wires cut by the cutting assembly 6 to the inner wall of the conductive rings. The welding head driving group 21 drives the welding head 22 to move downward and weld the wires to the conductive rings on the fixture assembly 1. After the conductive rings and the wires are welded together, the lifting assembly 3 jacks up the conductive rings from the bottom, and when the welding head driving group 21 drives the welding head 22 to move upward, unload the conductive rings welded to the wires from the fixture assembly 1.

[0031] Please refer to Figures 2 to 4 , Figure 2 which is the structural schematic diagram of the fixture assembly of the welding device according to this embodiment; Figure 3 is Figure 2 the structural schematic diagram of the fixture in Figure 4 is Figure 3 the structural schematic diagram in another direction. As shown in the figure, the fixture assembly 1 includes a fixture 11. The fixture 11 is provided with a feeding groove 111, an avoidance groove 112, and a lifting groove 113. The lifting groove 113 is communicated with the feeding groove 111 and the avoidance groove 112. The feeding groove 111 is used for feeding the conductive rings. The avoidance groove 112 is used for avoiding the welding head 22. The lifting groove 113 is used for the lifting assembly 3 to jack up the conductive rings in the feeding groove 111. The conductive ring feeding assembly 4 conveys the conductive rings along the feeding groove 111. When the conductive rings are conveyed from the feeding groove 111 to the lifting groove 113, the conductive rings enter the lifting groove 113. The lifting assembly 3 lifts the conductive rings along the lifting groove 113 to the intersection of the lifting groove 113 and the avoidance groove 112. Here, the welding assembly 2 welds the conductive rings to the wires. After the conductive rings and the wires are welded together, the lifting assembly 3 continues to lift the conductive rings, and at the same time, the welding head driving group 21 drives the welding head 22 to move upward to unload the conductive rings from the fixture.

[0032] Please review Figure 2, as shown in the figure, the fixture assembly 1 further includes a feed trough cover plate 12, and the feed trough cover plate 12 is arranged on the fixture 11 to cover the feed trough 111. When the conductive ring feeding assembly 4 conveys the conductive rings to the fixture 11, when the conductive rings are fed along the feed trough 111, the feed cover plate 12 can prevent the conductive rings from falling out of the feed trough 111.

[0033] Please review Figure 2 , as shown in the figure, the fixture assembly 1 further includes a fixture frame 13, the fixture 11 is arranged on the fixture frame 13, and the lifting assembly 3 is arranged on the fixture frame 13 and is located below the fixture 11.

[0034] Please review Figure 2 , as shown in the figure, in order to make the conductive rings and wires welded together be neat after being loaded and unloaded from the fixture 11, the fixture assembly 1 further includes a wire arranging group 14, and the wire arranging group 14 is arranged on the fixture 11 and is aligned with the avoidance groove 112. When the conductive rings welded to the wires are unloaded from the fixture 11, the conductive rings welded to the wires fall after passing through the wire arranging group 14.

[0035] Please refer to Figure 5 , Figure 5 is a schematic structural diagram of the welding assembly of the welding device in this embodiment. As shown in the figure, the welding head driving group 21 includes a welding frame 211, a first welding head driving member 212, a connecting plate 213 and a second welding head driving member 214. The first welding head driving member 212 is arranged on the welding frame 211, the connecting plate 213 is connected to the driving end of the first welding head driving member 212, the second welding head driving member 214 is arranged on the connecting plate 213, and the welding head 22 is connected to the driving end of the second welding head driving member 214; the first welding head driving member 212 is used to drive the welding head 22 to move horizontally and approach the conductive ring, and the second welding head driving member 214 drives the welding head 22 to move longitudinally. The second welding head driving member 214 drives the welding head 22 to move downward to weld the wire to the conductive ring. After the conductive ring and the wire ring are welded together, the second welding head driving member 214 drives the welding head 22 to move upward to unload the conductive ring from the fixture assembly 1.

[0036] Please review Figure 5As shown in the figure, the welding head 22 is "L" shaped, including a first part 221 and a second part 222, the first part 221 is vertically arranged, and the second part 222 is horizontally arranged, the first part 221 is used to connect with the second welding head driving member 214, and the second part 222 is used to weld the wire to the conductive ring on the fixture assembly 1, and after the wire and the conductive ring are welded together, the conductive ring is removed from the fixture assembly 1. In this embodiment, the welding assembly 2 also includes a welding head clamp 23, and the welding head clamp 23 is used to connect the second welding head driving member 214 and the welding head 22. When welding the conductive ring to the wire, a power cord is connected to the welding head clamp 23, and the welding head 22 is energized. At the same time, the welding head driving group 21 drives the welding head 22 to move downward, and the lower surface of the second part 222 is pressed onto the wire placed on the inner wall of the conductive ring. The second part 222 of the welding head 22 discharges to weld the conductive ring to the wire; after welding, the welding head driving group 21 drives the welding head 22 to move upward, so that the upper surface of the second part 222 hooks onto the inner wall of the conductive ring, and the conductive ring is removed from the jig 11.

[0037] Please review Figure 5 As shown in the figure, in order to prevent the second welding head driving component 214 from directly driving the welding head 22 to descend and pressurize the conductive ring and the wire during welding, the welding assembly 2 also includes a floating group 24, and the floating group 24 includes a floating seat 241, a floating guide column 242, a welding head clamp seat 243 and an elastic member 244. The floating seat 241 is connected to the driving end of the second welding head driving component 214, the upper end of the floating guide column 242 is sleeved with the floating seat 241, the lower end of the floating guide column 242 is fixedly connected to the welding head clamp seat 243, the elastic member 244 is arranged between the floating seat 241 and the welding head clamp seat 243, and the welding head clamp 23 is connected to the welding head clamp seat 243. When the second welding head driving component 214 drives the floating seat 241 to move downward, the floating seat 241 slides down along the floating guide column 242 and compresses the elastic component 244. The reaction force of the elastic component 244 causes the welding head clamp seat 243 to drive the welding head clamp 23 to descend, and the welding head 22 descends with the welding head clamp 23 and welds the wire and the conductive ring together.

[0038] In this embodiment, the elastic member 244 is a spring, which is sleeved on the floating guide column 242 . When the floating seat 241 slides down along the floating guide column 242 , the spring is compressed.

[0039] Please review Figure 5 As shown in the figure, in this embodiment, a first slide rail is provided on the connecting plate 213, and a first slider is connected to the floating seat 241 and the welding head clamp seat 243, and the first slider is slidably connected to the first slide rail; the first slide rail and the first slider cooperate with each other to guide the floating seat 241 and the welding head clamp seat 243 to ensure the linear movement of the floating seat 241 and the welding head clamp seat 243.

[0040] Please review Figure 5, as shown in the figure, in this embodiment, the welding assembly 2 further includes a stroke control assembly 25. The stroke control assembly 25 includes a first inductor 251, a second inductor 252, and an induction piece 253. The first inductor 251 and the second inductor 252 are arranged on the connecting plate 213, and the induction piece 253 is arranged on the floating seat 241. When the first inductor 251 senses the induction piece 253, the welding head 22 descends in place, and the wire is welded to the conductive ring; when the second inductor 252 senses the induction piece 253, the welding head 22 ascends in place, and the conductive ring welded together with the wire is unloaded from the fixture assembly 1 by the welding head.

[0041] Please refer to Figure 6 , Figure 6 is Figure 2 the structural schematic diagram after removing the feed trough cover plate and the wire arranging group. As shown in the figure, the lifting assembly 3 includes a lifting driving member 31 and a lifting member 32. The lifting driving member 31 is used to drive the lifting member 32 to move and jack up the conductive ring carried by the fixture assembly 1. The lifting assembly 3 can ensure that the welding assembly 2 can unload the conductive ring carried in the fixture assembly 1. After the welding assembly 2 welds the wire to the conductive ring, the lifting driving member 31 drives the lifting member 32 to move upward along the lifting groove 113, and the lifting member 32 jacks up the conductive ring from the bottom of the conductive ring. Then, the welding head driving group 21 drives the welding head 22 to move upward to unload the conductive ring from the fixture.

[0042] Please review Figure 6 , as shown in the figure, the lifting assembly 3 further includes a lifting guide block 33. The lifting guide block 33 is connected to the lifting driving member 31, and the lifting member 32 is arranged on the lifting guide block 33. When the lifting driving member 31 is started, the lifting guide block 33 moves along with the execution end of the lifting driving member 31, and the lifting member 32 moves along with the lifting guide block 33.

[0043] Please review Figure 4 and 6 , a sliding groove 331 is provided on the lifting guide block 33, and a lifting slider 114 adapted to the lifting chute 311 is provided at the bottom of the fixture 11. The lifting slider 114 is slidably connected to the lifting chute 331. When the lifting driving member 31 drives the lifting guide block 33 to move, the lifting slider 114 slides along the lifting chute 331. The lifting chute 331 and the lifting slider 114 cooperate with each other to guide the lifting member 32 and can ensure the linear movement of the lifting member 32.

[0044] Please review Figure 1 , as shown in the figure, the conductive ring feeding assembly 4 of this embodiment adopts a conductive ring vibrating tray. The discharging end of the conductive ring vibrating tray is communicated with the feeding trough 111 on the fixture 11, and the conductive ring vibrating tray conveys the conductive ring to the feeding trough 111 on the fixture 11.

[0045] Please refer to Figure 7 ,Figure 7 It is a schematic structural diagram of the wire feeding assembly of the welding device of this embodiment. As shown in the figure, the wire feeding assembly 5 of this embodiment includes a wire pressing group 51, a wire feeding group 52 and a moving group 53. The wire pressing group 51 is connected to the wire feeding group 52, and the wire feeding group 52 is arranged on the moving group 53. The wire pressing group 51 presses the wire, and then the moving group 53 drives the wire pressing group 51 and the wire feeding group 52 to move towards the welding assembly 2. After moving to a set distance, the wire pressing group 51 releases the wire, and the wire feeding group 52 drives the wire pressing group 51 to retreat. The wire is pulled and conveyed towards the welding assembly 2 during this process.

[0046] Please review Figure 7 As shown in the figure, the wire pressing group 51 includes a wire pressing seat 511, a wire pressing frame 512, a wire pressing driving part 513 and a wire pressing block 514. The wire pressing seat 511 is connected to the wire feeding group 52. The wire pressing seat 511 is provided with a first wire passing hole 5111 and a second wire passing hole 5112 along the wire conveying direction. The wire pressing frame 512 is arranged on the wire pressing seat 511. The wire pressing driving part 513 is arranged on the wire pressing frame 512. The wire pressing block 514 is connected to the wire pressing driving part 513. The wire pressing driving part 513 uses a driving cylinder, and the driving cylinder pushes the wire pressing block 514 to move towards the wire pressing seat 511 to tightly press the wire when the moving group 53 moves.

[0047] Please review Figure 7 As shown in the figure, the wire pressing group 51 further includes a wire tube 515, and the wire tube 515 is communicated with the first wire passing hole 5111; the wire tube 515 is used to support the wire to keep the wire horizontal along the conveying direction.

[0048] Please review Figure 7 As shown in the figure, the wire feeding group 52 includes a wire feeding support plate 521 and a wire feeding driving part 522. The wire feeding support plate 521 is arranged on the moving group 53. The wire feeding driving part 522 is arranged on the wire feeding support plate 521. The wire pressing seat 511 is connected to the wire feeding driving part 522. After the wire pressing group 51 releases the wire, the wire feeding driving part 522 drives the wire pressing seat 511 to move. The wire feeding driving part 522 can use a driving cylinder or a driving motor; when using a driving cylinder, the wire pressing seat 511 is connected to the cylinder column of the driving cylinder; in this embodiment, the wire feeding driving part 522 uses a driving motor, and the wire feeding group 52 further includes a wire feeding lead screw 523, and the wire feeding lead screw 523 is connected to the output end of the driving motor; a lead screw slider 5113 is provided on the bottom plate of the wire pressing seat 511, and the lead screw slider 5113 is slidably connected to the wire feeding lead screw 523.

[0049] Please review Figure 7 As shown in the figure, in order to make the wire feeding group 52 drive the wire pressing group 51 to move smoothly, a wire feeding guide rail 5211 is provided on the wire feeding support plate 521, and the lead screw slider 5113 is slidably connected to the wire feeding guide rail 5211.

[0050] Please review Figure 7, as shown in the figure, the feeding group 52 further includes a position switch 524. The position switch 524 is arranged on the wire feeding support plate 521 and is located at one end of the wire feeding support plate 521 where the wire feeding driving member 522 is provided. When the feeding group 52 drives the pressing group 51 to retreat and moves to the position switch 524, the feeding group 52 stops driving the pressing group 51 to move, and the pressing group 51 resets.

[0051] Please refer to Figure 8 , Figure 8 is Figure 7 a schematic structural diagram of the moving group in []. As shown in the figure, the moving group 53 includes a moving base 531, a moving lead screw 532, a moving driving member 533, a guide plate 534, and a moving slide 535. The moving lead screw 532 is installed on the moving base 531, and the installation direction of the moving lead screw 532 is parallel to the length direction of the moving base 531. The moving driving member 533 is arranged on the moving base 531, and one end of the moving driving member 533 is connected to the moving lead screw 532. In this application, the moving driving member 533 is one of a servo motor or a stepper motor. Of course, other motors that can drive the moving lead screw 532 to rotate can also be used. The guide plate 534 is arranged on the moving base 531 and is located above the moving lead screw 532. The guide plate 534 can be flat. The bottom of the moving slide 535 is arranged on the moving lead screw 532, the top of the moving slide 535 is sleeved on the guide plate 534, and a slide rail for limiting is further arranged on the moving base 531. The moving slide 535 is slidably connected to the slide rail. The wire feeding support plate 521 is fixed to the moving slide 535. The moving driving member 533 drives the moving lead screw 532 to rotate, thereby controlling the radial movement of the moving slide 535 on the moving lead screw 532, and then driving the wire feeding support plate 521 to move.

[0052] Please review Figure 7 , as shown in the figure, the wire feeding assembly 5 further includes an encoder group 54. The encoder group 54 is used to calculate the length of the wire passing through it when the feeding group 52 drives the pressing group 51 to move. The encoder group 54 includes an encoder bracket 541, an encoder 542, a first wire feeding wheel 543, and a second wire feeding wheel 544. The encoder bracket 541 is arranged on the pressing seat 511, the encoder 542 is arranged on the encoder bracket 541, the first wire feeding wheel 543 is connected to the encoder 542, the second wire feeding wheel 544 is arranged on the encoder bracket 541, and the first wire feeding wheel 543 and the second wire feeding wheel 544 are in contact with each other; the encoder bracket 541 is provided with a third wire passing hole 5411 and a fourth wire passing hole 5412 along the wire conveying direction. The wire passes through the fourth wire passing hole 5412, between the first wire feeding wheel 543 and the second wire feeding wheel 544, the third wire passing hole 5411, the second wire passing hole 5112, below the pressing block 514, and the first wire passing hole 5111 in sequence along the conveying direction, and is conveyed to the welding assembly 2.

[0053] Please refer toFigure 9 and 10 , Figure 9 is a schematic structural view of a cutting component of the welding device according to this embodiment; Figure 10 is a schematic structural view of the cutting component of the welding device of the present invention in another direction. As shown in the figure, the cutting component 6 includes a cutting group 61, a wire stripping group 62, and a blowing group 63. The cutting group 61 is used to cut the wire output by the wire feeding component 5. The wire stripping group 62 is used to strip the wire skin of the part to be cut before the cutting group 61 cuts the wire. The blowing group 63 is used to blow off the debris at the wire cutting port.

[0054] Please review Figure 9 , as shown in the figure, the cutting group 61 includes a cutting frame 611, a cutter driving member 612, a driving follower 613, a cutter connecting member 614, an upper cutter 615, and a lower cutter 616. The cutting frame 611 is arranged at the discharging end of the wire feeding support plate 521. The cutter driving member 612 is arranged on the cutting frame 611. The driving follower 613 is connected to the cutter driving member 612. The cutter connecting member 614 is arranged on the cutting frame 611. The upper cutter 615 is connected to the driving follower 613. The lower cutter 616 is arranged on the cutter connecting member 614. The cutter driving member 612 drives the upper cutter 615 to move downward towards the lower cutter 616 to cut the wire. The cutter driving member 612 can adopt a driving cylinder or a driving motor. In order to ensure the accuracy of the cutter driving member 612 driving the upper cutter 615 to move, the cutter driving member 612 of this embodiment adopts a motor drive.

[0055] Please review Figure 10 , as shown in the figure, the driving follower 613 includes a driving gear 6131, a first rack 6132, and a second rack 6133. The driving gear 6131 is connected to the output end of the cutter driving member 612. The first rack 6132 is connected to the upper cutter 615. The second rack 6133 is connected to the cutter connecting member 614. The driving gear 6131 meshes with the first rack 6132 and the second rack 6133. When the cutter driving member 612 is started, the driving gear 6131 rolls in the first rack 6132 and the second rack 6133, and drives the upper cutter 615 connected to the first rack 6132 to move up and down.

[0056] Please review Figure 10 , as shown in the figure, the wire stripping group 62 includes an upper wire stripping knife 621 and a lower wire stripping knife 622. The upper wire stripping knife 621 is connected to the upper cutter 615. The lower wire stripping knife 622 is connected to the cutter connecting member 614. The height of the cutting edge of the upper wire stripping knife 621 is higher than the height of the cutting edge of the upper cutter 615. The height of the cutting edge of the lower wire stripping knife 622 is lower than the height of the cutting edge of the lower cutter 616.

[0057] Please review Figure 9, as shown in the figure, the air blowing group 63 includes an air blowing joint fixing plate 631 and an air blowing joint 632. The air blowing joint fixing plate 631 is arranged on the cutter connecting piece 614. The air blowing joint fixing plate 631 is provided with air holes penetrating through the air blowing joint fixing plate 631, and the air blowing joint 632 is arranged at one end of the air holes. The air holes are aligned with the positions between the upper cutter 615 and the lower cutter 616. During operation, the air blowing joint 632 can be connected to an air pump. When the wire passes through between the upper cutter 615 and the lower cutter 616, the cutter driving piece 612 drives the upper cutter 615 to move towards the lower cutter 616, first cutting the wire sheath on the wire to form a first incision; then the moving group 53 drives the wire to move forward a certain distance towards the welding assembly 2. After that, the cutter driving piece 612 drives the upper cutter 615 to move towards the lower cutter 616 again, cutting the wire sheath on the wire to form a second incision; again, then the moving group 53 drives the wire to move backward a certain distance towards the welding assembly 2, so that the upper cutter 615 and the lower cutter 616 are located between the first incision and the second incision; finally, the cutter driving piece 612 drives the upper cutter 615 to move towards the lower cutter 616 to cut off the wire; at the same time, since the upper wire stripping knife 621 and the lower wire stripping knife 622 press on the wire sheath, when the wire leaves the cutting assembly 6, the wire sheath is pulled down from the wire at the cut section; then the cutter driving piece 612 drives the upper cutter 615 and the upper wire stripping knife 621 to reset, and at the same time the air blowing group 63 blows air on the wire located between the upper cutter 615 and the lower cutter 616, so that the wire sheath at the wire head falls off from the wire.

[0058] Please review Figure 1 , as shown in the figure, in order to integrate the fixture assembly 1, the welding assembly 2, the conductive ring feeding assembly 4, the wire feeding assembly 5 and the cutting assembly 6 together, in this embodiment, the welding device of the present application further includes a frame 7, and the fixture assembly 1, the welding assembly 2, the conductive ring feeding assembly 4, the wire feeding assembly 5 and the cutting assembly 6 are arranged on the frame 7.

[0059] Please review Figure 1 , as shown in the figure, in this embodiment, the frame 7 is provided with a material receiving groove 71. The material receiving groove 71 is located below the wire arranging group 14. The frame 7 is provided with a wire dropping groove located below the wire arranging group 14. After the conductive ring welded to the wire is fed, it falls along the wire arranging group 14 and falls into the material receiving groove 71 through the wire dropping groove for centralized storage.

[0060] In this embodiment, the welding assembly 2, the conductive ring feeding assembly 4, the wire feeding assembly 5 and the cutting assembly 6 are electrically connected to the control system of the welding device, and the control system of the welding device controls the operation of the welding assembly 2, the conductive ring feeding assembly 4, the wire feeding assembly 5 and the cutting assembly 6 to achieve the effect of automatic control of the welding device.

[0061] Specific applications:

[0062] First, the conductive ring feeding component 4 conveys the conductive ring to the feeding groove 111 on the fixture 11. When the conductive ring is conveyed by the feeding groove 111 to the lifting groove 113, the conductive ring enters the lifting groove 113 and falls above the lifting member 32. The lifting driving member 31 drives the lifting member 32 to move upward along the lifting groove 113. The lifting member 32 jacks up the conductive ring from the bottom of the conductive ring, and lifts the conductive ring to the intersection of the lifting groove 113 and the avoidance groove 112.

[0063] Meanwhile, the wire feeding component 5 is activated. The pressing group 51 presses the wire, and then the moving group 53 drives the pressing group 51 and the feeding group 52 to move towards the welding component 2. When the wire passes between the upper cutting knife 615 and the lower cutting knife 616, the cutting knife driving member 612 drives the upper cutting knife 615 to move towards the lower cutting knife 616, first cutting the wire skin on the wire to form a first incision. Then the moving group 53 drives the wire to advance a certain distance towards the welding component 2. After that, the cutting knife driving member 612 drives the upper cutting knife 615 to move towards the lower cutting knife 616 again, cutting the wire skin on the wire to form a second incision. Then the moving group 53 drives the wire to retreat a certain distance from the welding component 2, so that the upper cutting knife 615 and the lower cutting knife 616 are located between the first incision and the second incision; and the front end of the wire is placed on the inner wall of the conductive ring. Finally, the welding component 2 and the cutting component 6 are activated simultaneously. The welding head driving group 21 drives the welding head 22 to move downward, and the lower surface of the second part 222 presses on the wire placed on the inner wall of the conductive ring. The second part 222 of the welding head 22 discharges electricity to weld the conductive ring and the wire. At the same time, the cutting knife driving member 612 drives the upper cutting knife 615 to move towards the lower cutting knife 616 to cut the wire; at the same time, since the upper peeling knife 621 and the lower peeling knife 622 press on the wire skin of the wire, when the wire leaves the cutting component 6, the wire skin is pulled off from the wire tail of the cut wire. Then the cutting knife driving member 612 drives the upper cutting knife 615 and the upper peeling knife 621 to reset. At the same time, the blowing group 63 blows air on the wire located between the upper cutting knife 615 and the lower cutting knife 616, so that the wire skin at the wire head falls off from the wire.

[0064] Finally, the lifting driving member 31 drives the lifting member 32 to move upward along the lifting groove 113. The lifting member 32 jacks up the conductive ring from the bottom of the conductive ring. Then the welding head driving group 21 drives the welding head 22 to move upward to unload the conductive ring from the fixture. After the conductive ring welded to the wire is unloaded, it falls along the wire arranging group 14 and falls into the receiving groove 71 from the wire dropping groove for centralized storage.

[0065] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A welding device, characterized in that, It includes a jig component (1) and a welding component (2). The jig component (1) is used to carry a conductive ring. The welding component (2) includes a welding head driving group (21) and a welding head (22). The welding head driving group (21) is used to drive the welding head (22) to move. The welding head (22) is used to weld a wire to the conductive ring on the jig component (1) and unload the conductive ring welded to the wire from the jig component (1). The welding head (22) is in an "L" shape and includes a first part (221) and a second part (222). The first part (221) is vertically arranged, and the second part (222) is horizontally arranged. The first part (221) is used to connect with the welding head driving group (21). The second part (222) is used to weld a wire to the conductive ring on the jig component (1) and unload the conductive ring from the jig component (1) after the wire is welded to the conductive ring. The welding head driving group (21) includes a welding frame (211), a first welding head driving member (212), a connecting plate (213), and a second welding head driving member (214). The first welding head driving member (212) is arranged on the welding frame (211). The connecting plate (213) is connected to the driving end of the first welding head driving member (212). The second welding head driving member (214) is arranged on the connecting plate (213). The welding head (22) is connected to the driving end of the second welding head driving member (214). The first welding head driving member (212) is used to drive the welding head (22) to move horizontally and approach the conductive ring. The second welding head driving member (214) drives the welding head (22) to move longitudinally. The second welding head driving member (214) drives the welding head (22) to move downward to weld the wire to the conductive ring. After the conductive ring is welded to the wire ring, the second welding head driving member (214) drives the welding head (22) to move upward to unload the conductive ring from the jig component (1).

2. The welding device according to claim 1, characterized in that, It further includes a lifting component (3). The lifting component is used to jack up the conductive ring carried by the jig component (1).

3. The welding device according to claim 2, characterized in that, The jig component (1) includes a jig (11). The jig (11) is provided with a feeding groove (111), an avoidance groove (112), and a lifting groove (113). The lifting groove (113) is communicated with the feeding groove (111) and the avoidance groove (112). The feeding groove (111) is used to feed the conductive ring. The avoidance groove (112) is used to avoid the welding head (22). The lifting groove (113) is used to enable the lifting component (3) to jack up the conductive ring in the feeding groove (111).

4. The welding device according to claim 1, wherein It further includes a conductive ring feeding component (4). The conductive ring feeding component (4) is used to convey the conductive ring to the jig component (1).

5. The welding device according to claim 1, characterized in that, It further includes a wire feeding component (5). The wire feeding component (5) is used to convey a wire to the conductive ring carried by the jig component (1).

6. The welding device according to claim 5, characterized in that, It further includes a cutting component (6). The cutting component (6) is used to cut the wire output by the wire feeding component (5).

7. The welding device according to claim 6, characterized in that, The cutting component (6) includes a cutting group (61) which is used to cut the wire output by the wire feeding component (5).

8. The welding device according to claim 7, wherein The cutting component (6) further includes a wire stripping group (62) which is used to strip the wire skin of the cut part of the wire.

9. The welding device according to claim 8, characterized in that, The cutting component (6) further includes a blowing group (63) which is used to blow off the debris at the wire cut.

Citation Information

Patent Citations

  • Welding device

    CN211102349U