A rubber roller coating and packing integrated equipment

Through the design of the integrated equipment for rubber roller coating and packing, the problems of paint uniformity and efficiency in rubber roller coating treatment in spinning enterprises are solved, and the surface of rubber rollers is automatically painted and stacked, which improves work efficiency and labor productivity. Reduced harm to workers.

CN110816970BActive Publication Date: 2025-01-14泰州市大创智造科技有限公司
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Patent Information

Application Number
CN201911257706.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-10
Publication Date
2025-01-14
Estimated Expiration
2039-12-10

AI Technical Summary

Technical Problem

During the rubber roller coating treatment process, spinning enterprises have problems such as poor uniformity and consistency, low efficiency, large repetition amount and harmful substances to workers. The rubber roller stacking efficiency after the coating is low, which wastes labor.

Method used

A rubber roller coating and boxing integrated equipment is designed, including a brushing machine and boxing equipment. The automatic coating and stacking of rubber rollers is realized through the roller conveying device, rotation stabilization mechanism, brushing device and consignment device to ensure the brushing. Consistency and automatic shipment of pallets is achieved through robotics and lifting mechanisms.

Benefits of technology

The automatic coating treatment of rubber roller surfaces is realized, with good brushing consistency and high working efficiency. The painted rubber rollers are neatly placed on the pallet, which improves work efficiency and labor productivity and reduces the harm to workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an integrated equipment for coating and packing rubber rollers, comprising a coating machine and a packing machine, wherein the coating machine comprises a frame, a feed roller frame, a feed roller device, a rotation stabilization mechanism, a coating device, a discharge roller frame and a shipping device, and the packing machine comprises a bracket, a manipulator, a conveying frame, a first lifting mechanism, a second lifting mechanism and a pallet, wherein the bracket comprises a base frame and a feed stacking frame, a stacking frame and a discharge stacking frame sequentially mounted on the base frame, the conveying frame is arranged on the top of the base frame, the manipulator is arranged on the stacking frame, the first lifting mechanism comprises a first lifting arm assembly symmetrically arranged on both sides of the feed stacking frame, the second lifting mechanism comprises a second lifting arm assembly symmetrically arranged on both sides of the discharge stacking frame, the discharge port of the discharge roller frame extends and is connected with the front end of the manipulator, and the present invention can quickly perform coating processing on the rubber roller with good consistency, and the coated rubber rollers can be stacked on the pallet to complete automatic shipping.
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Description

Technical Field

[0001] The invention relates to the technical field of textile machinery, and in particular to a rubber roller coating and boxing integrated device. Background Art

[0002] The textile industry is a labor-intensive industry, especially in spinning enterprises, where workers are still subjected to high labor intensity and frequent repetitive labor. With the intensification of the country's aging population structure, labor shortage has become an increasingly prominent contradiction in all walks of life, especially in labor-intensive spinning enterprises.

[0003] The coating treatment of spinning rubber rollers is the most labor-intensive and repetitive part in the daily maintenance of spinning rubber rollers by spinning enterprises. The commonly used treatment methods of spinning enterprises are: plate coating and manual pen coating of single rubber rollers, both of which have the following shortcomings:

[0004] 1. The workload of plate coating is large, and the uniformity and consistency of the coating on the rubber roller surface cannot be controlled, resulting in poor consistency and uncontrollable yarn quality;

[0005] 2. Single rubber roller brush coating requires manual brushing of a single rubber roller, which is inefficient, requires a large amount of repetition, and has poor coating consistency;

[0006] The harmful substances in the paint itself can cause certain harm to operators during the volatilization process, and long-term inhalation can lead to some diseases.

[0007] On the other hand, the rubber rollers that have been coated currently need to be stacked manually, which has low work efficiency and wastes a lot of labor. Summary of the invention

[0008] 1. Technical issues to be resolved

[0009] In order to overcome the shortcomings of the existing technology, a rubber roller coating and packing integrated equipment is proposed, which can quickly coat the rubber rollers with good consistency, and can stack the coated rubber rollers on pallets to complete automatic shipping.

[0010] (II) Technical solution

[0011] The present invention is achieved through the following technical scheme: The present invention proposes a rubber roller coating and packing integrated equipment, including a coating machine and a packing equipment, the coating machine includes a frame, a feed roller frame, a feed roller device, a rotation stabilization mechanism, a coating device, a feed roller frame and a consignment device, the feed roller device is located on the upper left side of the frame, the feed roller frame is located above the feed roller device and its discharge port is connected with the feed roller device, the rotation stabilization mechanism is located at the front side of the feed roller device, the coating device is located above the rotation stabilization mechanism, the feed roller frame is located below the coating device and its feed port is located at the lower part of the rotation stabilization mechanism, and the consignment device The transport device is arranged at a position below the rotation stabilization mechanism, and the packing equipment includes a bracket, a manipulator, a conveyor frame, a first lifting mechanism, a second lifting mechanism and a pallet. The bracket includes a base frame and a feed stacking frame, a stacking frame and a discharge stacking frame sequentially mounted on the base frame. The conveyor frame is arranged on the top of the base frame, and the manipulator is arranged on the stacking frame. The first lifting mechanism includes a first lifting arm assembly symmetrically arranged on both sides of the feed stacking frame, and the second lifting mechanism includes a second lifting arm assembly symmetrically arranged on both sides of the discharge stacking frame. The discharge port of the discharge roller frame extends to connect with the front end of the manipulator.

[0012] Furthermore, the inlet roller frame and the outlet roller frame each include an outer frame and two slide slot plates located therein and fixed by a limit adjustment plate, and a slideway for allowing the rubber roller to roll is arranged in the slide slot plate.

[0013] Furthermore, the conveying roller device includes a transfer claw driven by a cylinder, and a semi-arc groove for receiving the rubber roller is arranged above the transfer claw.

[0014] Furthermore, the rotational stabilization mechanism includes two rotational stabilization blocks symmetrically arranged on the left and right and a horizontal movement mechanism arranged on both sides. The horizontal movement mechanism includes a slider driven by a cylinder and a slide rail. The slider is slidably connected to the slide rail. The rotational stabilization block is installed on the slider. The cylinder extension rod is connected to the rotational stabilization block and controls the rotational stabilization block to move along the length direction of the slide rail. The rotational stabilization block includes a stabilization sleeve whose rotation is controlled by a motor.

[0015] Furthermore, the painting device includes a paint box, a pump and a nozzle driven by a vertically arranged vertical action cylinder. The inlet and outlet of the pump are respectively connected to the paint box and the nozzle through hoses. The nozzle includes two discharge ports arranged on the left and right, and a sponge block for enriching the paint is detachably provided at the bottom of the discharge port. It also includes a bracket. The vertical action cylinder is installed and fixed on the bracket. The bottom of the bracket is slidably connected to two horizontally arranged optical axes through a slider. A synchronous belt driven by a servo motor is provided on the rear side of the bracket. The synchronous belt is connected to the bracket and controls the bracket to slide left and right along the length direction of the optical axis.

[0016] Furthermore, the shipping device includes a supporting claw whose up and down movement is controlled by a cylinder. The supporting claw can pass through the gap between the two slide plates and the gap at the front end of the transfer claw, and a semi-arc groove capable of supporting the rubber roller is arranged at its top.

[0017] Furthermore, a stabilizing cylinder is arranged on the opposite side of the feeding roller device, a stabilizing pressure block is arranged on the extending rod of the stabilizing cylinder, an arc-shaped groove is arranged at the lower front end of the stabilizing pressure block, and the arc-shaped groove is consistent with the middle rod of the rubber roller.

[0018] Furthermore, the robot includes a synchronous belt transmission device installed on the top of the stacking rack, a moving block connected to the synchronous belt transmission device, a telescopic cylinder installed on the moving block, a finger cylinder arranged at the bottom of the telescopic rod of the telescopic cylinder, and symmetrically arranged clamping claws arranged at the bottom of the finger cylinder.

[0019] Furthermore, the first lifting arm assembly includes an optical axis, a first longitudinal pushing cylinder, a second longitudinal pushing cylinder and a transverse cylinder which are symmetrically arranged on the left and right. The first longitudinal pushing cylinder is fixed to the top of the feed stacking rack, and a first mounting plate connected to the optical axis is fixed on the telescopic rod at the bottom of the first longitudinal pushing cylinder. The second longitudinal pushing cylinder is fixedly installed on the first mounting plate, and a second mounting plate connected to the optical axis is fixed on the telescopic rod at the bottom of the second longitudinal pushing cylinder. The transverse cylinder is fixed to the bottom of the second mounting plate and an L-shaped fork block is arranged on the extending rod at its end.

[0020] Furthermore, the second lifting arm assembly includes a mounting plate, a mounting frame, a first longitudinal pushing cylinder, a second longitudinal pushing cylinder and a transverse cylinder which are symmetrically arranged on the left and right and fixed to the top of the discharge stacking rack. The transverse cylinder is fixed to the bottom of the mounting plate and has a slider connected to its extension rod. The slider is slidably connected to a slide rail arranged at the bottom of the mounting plate. The mounting frame is fixed on the slider. The first longitudinal pushing cylinder is installed on the mounting frame. The second longitudinal pushing cylinder is connected to the bottom extension rod of the first longitudinal pushing cylinder through the mounting plate. An L-shaped fork block is arranged on the bottom extension rod of the second longitudinal pushing cylinder.

[0021] (III) Beneficial effects

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The rubber roller coating and packing integrated equipment mentioned in the present invention can realize automatic coating treatment on the surface of the rubber roller. The coating of a single rubber roller has good consistency and high work efficiency. The coated rubber rollers can be neatly placed in a pallet at one time under the action of a robot. In addition, two lifting mechanisms can realize the sequential supply of empty pallets and the neat stacking of full pallets, which is convenient for subsequent shipping and packing and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the present invention.

[0025] Figure 2 It is a schematic diagram of the coating machine structure.

[0026] Figure 3 It is a schematic diagram of the feed roller frame.

[0027] Figure 4 It is a schematic diagram of the rotation stabilization mechanism.

[0028] Figure 5 Schematic diagram of the painting device.

[0029] Figure 6 Schematic diagram of the connection of the consignment device.

[0030] Figure 7 Schematic diagram of packing equipment.

[0031] Figure 8 It is a schematic diagram of the bracket.

[0032] Fig. 9 Schematic diagram of the robot.

[0033] Fig.10 Schematic diagram of the first lifting mechanism.

[0034] Fig.11 Schematic diagram of the second lifting mechanism.

[0035] 1-frame; 2-roller feed frame; 3-roller delivery device; 4-rotation stabilization mechanism; 5-brushing device; 6-roller outlet frame; 7-consignment device; 8-bracket; 9-manipulator; 10-conveying frame; 11-first lifting mechanism; 12-second lifting mechanism; 13-tray; 31-cylinder; 32-transport claw; 41-rotation stabilization block; 42-horizontal movement mechanism; 43-stabilization sleeve; 51-nozzle; 52-sponge block; 53-connecting bracket; 54-paint box; 55-pump; 61-outer frame; 62-limit adjustment plate; 6 3-slide plate; 72-claw; 81-base frame; 82-feed stacking rack; 83-stacking rack; 84-discharge stacking rack; 91-synchronous belt transmission device; 92-moving block; 93-telescopic cylinder; 94-finger cylinder; 111-optical axis; 112-first longitudinal push cylinder; 113-second longitudinal push cylinder; 114-transverse cylinder; 115-first mounting plate; 116-L-shaped fork block; 117-second mounting plate; 121-mounting plate; 122-mounting frame; 123-slider; 124-slide rail. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0037] like Figures 1 to 11 The rubber roller brushing and packing integrated equipment shown in the figure includes a brushing machine and a packing machine, the brushing machine includes a frame 1, a feed roller frame 2, a feed roller device 3, a rotation stabilization mechanism 4, a brushing device 5, a feed roller frame 6 and a consignment device 7, the feed roller device 3 is located at the upper left side of the frame 1, the feed roller frame 2 is located above the feed roller device 3 and its discharge port is connected with the feed roller device 3, the rotation stabilization mechanism 4 is located at the front side of the feed roller device 3, the brushing device 5 is located above the rotation stabilization mechanism 4, the feed roller frame 6 is located below the brushing device 5 and its feed port is located at the lower part of the rotation stabilization mechanism 4, and the consignment device 7 is arranged at the lower position of the rotation stabilization mechanism 4 The packing equipment includes a bracket 8, a manipulator 9, a conveyor frame 10, a first lifting mechanism 11, a second lifting mechanism 12 and a pallet 13. The bracket 8 includes a base frame 81 and a feed stacking frame 82, a stacking frame 83 and a discharge stacking frame 84 sequentially mounted on the base frame 81. The conveyor frame 10 is arranged on the top of the base frame 81. The manipulator 9 is arranged on the stacking frame 83. The first lifting mechanism 11 includes a first lifting arm assembly symmetrically arranged on both sides of the feed stacking frame 82. The second lifting mechanism 12 includes a second lifting arm assembly symmetrically arranged on both sides of the discharge stacking frame 84. The discharge port of the discharge roller frame 6 extends to connect with the front end of the manipulator 9.

[0038] The inlet roller frame 2 and the outlet roller frame 6 each include an outer frame 61 and two slide plates 63 located therein and fixed by a limit adjustment plate 62, wherein a slideway for the rubber roller to roll is arranged in the slide plate 63; the roller feeding device 3 includes a transfer claw 32 driven by a cylinder 31, and a semi-arc groove for receiving the rubber roller is arranged above the transfer claw 32; the rotation stabilization mechanism 4 includes two rotation stabilization blocks 41 symmetrically arranged on the left and right sides and horizontal movement mechanisms 42 arranged on both sides, wherein the horizontal movement mechanism 42 includes a slider driven by a cylinder and a slide rail, wherein the slider is slidably connected to the slide rail, The rotating stabilizing block is mounted on the slider, the cylinder extension rod is connected to the rotating stabilizing block and controls the rotating stabilizing block to move along the length direction of the slide rail, the rotating stabilizing block 41 includes a stabilizing sleeve 43 controlled by a motor; the painting device 5 includes a paint box 54, a pump 55 and a nozzle 51 driven by a vertically arranged vertical action cylinder, the inlet and outlet of the pump 55 are respectively connected to the paint box 54 and the nozzle 51 through a hose, the nozzle 51 includes two discharge ports arranged on the left and right, and a sponge block 52 for enriching the paint is detachably arranged at the bottom of the discharge port, and also includes a connecting bracket 53, The vertical action cylinder is installed and fixed on the connecting bracket 53, and the bottom of the connecting bracket 53 is slidably connected to two horizontally arranged optical axes through a slider. A synchronous belt driven by a servo motor is arranged on the rear side of the connecting bracket 53, and the synchronous belt is connected to the connecting bracket 53 and controls the connecting bracket 53 to slide left and right along the length direction of the optical axis; the transport device 7 includes a claw 72 controlled by a cylinder to move up and down, and the claw 72 can pass through the gap between the two slide plates 63 and the front end gap of the transfer claw 32, and a semi-arc groove capable of supporting the rubber roller is arranged at its top; the relative A stabilizing cylinder is arranged on the side, and a stabilizing pressure block 8 is arranged on the extending rod of the stabilizing cylinder. An arc groove is arranged at the lower front end of the stabilizing pressure block 8, and the arc groove is matched with the middle rod of the rubber roller, further driving the stability of the rubber roller, so that the stabilizing sleeve 43 can accurately fix the rubber roller; the manipulator 9 includes a synchronous belt transmission device 91 installed on the top of the stacking rack 83, a moving block 92 connected to the synchronous belt transmission device 91, a telescopic cylinder 93 installed on the moving block 92, a finger cylinder 94 arranged at the bottom of the telescopic rod of the telescopic cylinder 93, and a symmetrically arranged clamping claw arranged at the bottom of the finger cylinder 24;The first lifting arm assembly includes an optical axis 111, a first longitudinal pushing cylinder 112, a second longitudinal pushing cylinder 113 and a transverse cylinder 114 which are symmetrically arranged on the left and right sides. The first longitudinal pushing cylinder 112 is fixed to the top of the feed stacking rack 82. A first mounting plate 115 connected to the optical axis 111 is fixed on the telescopic rod at the bottom of the first longitudinal pushing cylinder 112. The second longitudinal pushing cylinder 113 is fixedly mounted on the first mounting plate 115. A second mounting plate 117 connected to the optical axis 111 is fixed on the telescopic rod at the bottom of the second longitudinal pushing cylinder 113. The transverse cylinder 114 is fixed to the bottom of the second mounting plate 117 and an L-shaped fork block 116 is arranged on the rod extending at its end. The second lifting arm assembly includes left and right sides. The mounting plate 121, mounting frame 122, first longitudinal push cylinder 112, second longitudinal push cylinder 113 and transverse cylinder 114 are symmetrically arranged and fixed to the top of the discharging stacking frame 84. The transverse cylinder 114 is fixed to the bottom of the mounting plate 121 and has a slider 123 connected to its extension rod. The slider 123 is slidably connected to the slide rail 124 arranged at the bottom of the mounting plate 121. The mounting frame 122 is fixed to the slider 123. The first longitudinal push cylinder 112 is mounted on the mounting frame 122. The second longitudinal push cylinder 113 is connected to the bottom extension rod of the first longitudinal push cylinder 112 through the mounting plate. The bottom extension rod of the second longitudinal push cylinder 113 is provided with an L-shaped fork block 116. ;

[0039] The present invention mentions a rubber roller brushing and packing integrated equipment. When it is used, the rubber roller is put into the inlet end of the roller feeding frame 2, and several rubber rollers are accumulated in the slideway in the slide plate 31, and the rubber roller at the end falls into the semi-arc groove on the upper part of the transfer claw 32. Sensors are arranged at both ends of the semi-arc groove. After the sensor detects the signal, the cylinder 31 is controlled by the controller to work and push forward. After a single rubber roller reaches the working position, the horizontal moving mechanism 42 starts to work. Specifically, the two cylinders located thereon are recovered toward each other, dragging the rotating stabilizing block along the slide. The rail slides inward until the stabilizing sleeve 43 on the rotating stabilizing block 41 is stably sleeved on the two ends of the rubber roller and stably clamps the rubber roller. The mouth of the stabilizing sleeve 43 is provided with a groove to facilitate the end of the rubber roller to sink. A rotating shaft is provided on the upper part of the rotating stabilizing block 41, and a motor is provided at the lower part. The end of the rotating shaft is the stabilizing sleeve 43. A synchronous pulley is provided on the middle part of the rotating shaft and the output shaft of the motor. The two synchronous pulleys are connected by a synchronous belt. At the same time, the vertical action cylinder on the brushing device 5 starts to work, so that the two at the bottom of the nozzle 51 The sponge blocks 52 are pressed onto the rubber-coated parts on both sides of the rubber roller. The sponge blocks 52 are enriched with paint. At the same time, the motor drives the synchronous belt to realize reciprocating motion, thereby driving the connecting bracket 53 to realize reciprocating motion along the optical axis, so that the sponge blocks 52 can reciprocate left and right on the surface of the rubber roller. Combined with the rotational motion of the rubber roller, the rubber roller can be evenly coated to achieve consistency in the coating of the rubber roller. In this process, the pump 55 is programmed to work once at a fixed time, and the paint in the paint box 54 is sucked out and pumped into the sponge block 52 on the nozzle 51. After the roller is painted, the motor in the rotating stabilizing block 41 stops rotating, and the stabilizing sleeve 43 is pushed out by the cylinder to separate from the rubber roller, and then the transport device 7 starts working, and the cylinder drives the supporting claw 72 to be pushed upward, so that the rubber roller is separated from the semi-arc groove on the transfer claw 32, and then the cylinder 31 drives the transfer claw 32 back to the origin, and the cylinder in the transport device 7 retracts, and the supporting claw 72 drives the rubber roller to fall back downward, so that the rubber roller falls into the feed port on the roller outlet frame 6, and finally the painted rubber roller is sent out through the slide, realizing the painting work of a single rubber roller.

[0040] After the rubber roller is coated, the coated rubber roller is sent to the position where the robot 9 can grab it through the roller stand 6. At the same time, the rubber roller is in place through the induction sensors arranged on both sides, so as to control the operation of the robot 9. Of course, before that, the stacked empty pallets 13 are first placed on the feed stacking rack 82. After the power is turned on, the sensors located on both sides detect the presence of pallets 13 on the feed stacking rack 82. In the initial state, the first longitudinal push cylinder 112 is in a retracted state, the second longitudinal push cylinder 113 is in an extended state, and the transverse cylinder 114 is in a retracted state. At this time, the L-shaped fork block 116 located on the transverse cylinder 114 is just aligned with the second to last pallet 1 3, when in action, first the horizontal cylinder 114 is pushed out, and the L-shaped fork block 116 is inserted into the fork hole on the second-to-last pallet 13, and the second longitudinal cylinder 113 is contracted, so that the second-to-last pallet 13 and all the upper pallets 13 are separated from the bottom pallet 13, and then during the movement of the roller of the conveyor frame 10, the bottom pallet 13 moves toward the stacking rack 83. When the pallet 13 arrives at the position, it is detected by the sensor. At least one cylinder-controlled limit block is provided at the bottom of the conveyor frame 10. The controller controls the limit block to be pushed upward, so that the pallet 13 to be shipped is limited, the conveyor frame 10 stops working, and the robot 9 starts working.

[0041] In the above working steps, after the bottom empty pallet 13 is transported out, the first longitudinal pushing cylinder 112 extends, and the L-shaped fork block 116 drives the entire stacked empty pallet 13 to the bottom layer, and then the transverse cylinder 114 contracts, the L-shaped fork block 116 separates from the pallet 13, the first longitudinal pushing cylinder 112 contracts, and then the second longitudinal pushing cylinder 113 extends, returning to the initial state, waiting for the next process.

[0042] When the manipulator 9 is working, it first moves the moving block 92 to the front end through the synchronous belt transmission device 91, so that the clamping claw is located above the rubber roller, first the telescopic cylinder 93 is extended, then the finger cylinder 94 is actuated to complete the clamping, then the telescopic cylinder 93 is retracted, and then the synchronous belt transmission device 91 drives the entire moving block to move to the empty space corresponding to the tray 13, and then the telescopic cylinder 93 is extended again, the finger cylinder 94 is opened, and the rubber roller falls into the empty space of the tray 13, the synchronous belt transmission device 91 is controlled by a servo motor and combined with the programmable controller to write a program so that the synchronous belt transmission device 91 moves in sequence. In other words, the manipulator 9 can put the grabbed rubber rollers into the slots on the tray 13 in sequence, and the manipulator 9 can fill the single row of slots on the tray with rubber rollers in one stroke, and for the tray 13 with multiple rows of slots, multiple limit blocks are set to perform multiple limit operations on the tray 13.

[0043] When the pallet 13 is full, the limit block retracts under the action of the cylinder, and at the same time the first lifting mechanism 11 continues the above action to separate the empty pallet 13 at the bottom from the upper pallet 13, and the conveyor frame 10 starts to work. The empty pallet 13 is transported to the stacking rack 83 again to prepare for receiving materials, and the full pallet 13 loaded with rubber rollers is transported to the discharge stacking rack 84 to prepare for stacking.

[0044] During specific operation, the initial state is that the second lifting mechanism 12 lifts all full pallets 13, vacates the lower layer position, and waits for the next full pallet 13 to arrive at the specified position. At this time, the transverse cylinder 114 located on the second lifting arm assembly contracts, the first longitudinal push cylinder 112 contracts, and the second longitudinal push cylinder 113 contracts. When the sensors located on both sides detect that the next full pallet 13 has arrived at the position, the conveyor frame 10 stops working, and the second longitudinal push cylinder 113 extends downward, so that the full pallet 13 stacked on the upper layer falls onto the full pallet 13 that has just entered the lowermost layer, completing the stacking of the pallets 13, and then the transverse cylinder 114 extends to push the slider 123 along the slide rail 124 moves outward, and the mounting frame 122, the first longitudinal pushing cylinder 112, the second longitudinal pushing cylinder 113 and the L-shaped fork-lifting block 116 connected to the slider 123 in sequence all move outward, the L-shaped fork-lifting block 116 disengages from the fork hole of the pallet 13, and then the first longitudinal pushing cylinder 112 extends, so that the L-shaped fork-lifting block 116 reaches the horizontal position of the fork hole of the bottom full pallet 13, and then the transverse cylinder 114 contracts, and the L-shaped fork-lifting block 116 is forked into the fork hole of the bottom full pallet 13, the first longitudinal pushing cylinder 112 contracts, the second longitudinal pushing cylinder 113 contracts, and the entire second lifting mechanism 12 returns to the initial position again.

[0045] The present invention can realize automatic brushing treatment on the surface of the rubber roller. The brushing consistency of a single rubber roller is good and the work efficiency is high. The coated rubber rollers can be neatly placed in a pallet at one time under the action of a robot. In addition, the two lifting mechanisms can realize the sequential supply of empty pallets 13 and the neat stacking of full pallets 13, which is convenient for subsequent shipping and packing and improves work efficiency.

[0046] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention should fall within the protection scope of the present invention, and the technical contents for which protection is sought in the present invention have been fully recorded in the claims.

Claims

1. A rubber roller coating and boxing integrated equipment, characterized by: The invention comprises a coating machine and a packing device, wherein the coating machine comprises a frame (1), a feed roller frame (2), a feed roller device (3), a rotation stabilization mechanism (4), a coating device (5), a feed roller frame (6) and a shipping device (7), wherein the feed roller device (3) is located at the upper left side of the frame (1), the feed roller frame (2) is located above the feed roller device (3) and its discharge port is connected with the feed roller device (3), the rotation stabilization mechanism (4) is located at the front side of the feed roller device (3), the coating device (5) is located above the rotation stabilization mechanism (4), the feed roller frame (6) is located below the coating device (5) and its feed port is located at the lower part of the rotation stabilization mechanism (4), and the shipping device (7) is arranged on the rotation stabilization mechanism. The box packing device comprises a support (8), a manipulator (9), a conveying frame (10), a first lifting mechanism (11), a second lifting mechanism (12) and a pallet (13); the support (8) comprises a base frame (81) and a feed stacking frame (82), a stacking frame (83) and a discharge stacking frame (84) which are sequentially mounted on the base frame (81); the conveying frame (10) is arranged on the top of the base frame (81); the manipulator (9) is arranged on the stacking frame (83); the first lifting mechanism (11) comprises a first lifting arm assembly symmetrically arranged on both sides of the feed stacking frame (82); the second lifting mechanism (12) comprises a first lifting arm assembly symmetrically arranged on both sides of the discharge stacking frame (84); The second lifting arm assembly of the discharging roller frame (6) extends and connects with the front end of the manipulator (9). The rotating stabilizing mechanism (4) includes two rotating stabilizing blocks (41) symmetrically arranged on the left and right and horizontal moving mechanisms (42) arranged on both sides. The horizontal moving mechanism (42) includes a slider driven by a cylinder and a slide rail. The slider is slidably connected to the slide rail. The rotating stabilizing block is installed on the slider. The cylinder extension rod is connected to the rotating stabilizing block and controls the rotating stabilizing block to move along the length direction of the slide rail. The rotating stabilizing block (41) includes a stabilizing sleeve (43) controlled by a motor to rotate. The painting device (5) includes a paint box (54), a pump (55) and a vertically arranged The nozzle (51) is driven by a vertically-acting cylinder, the inlet and outlet of the pump (55) are respectively connected to the paint box (54) and the nozzle (51) through a hose, the nozzle (51) includes two discharge ports arranged on the left and right, and a sponge block (52) for enriching the paint is detachably arranged at the bottom of the discharge port, and also includes a connecting bracket (53), the vertically-acting cylinder is installed and fixed on the connecting bracket (53), the bottom of the connecting bracket (53) is slidably connected to two horizontally-arranged optical axes through a slider, and a synchronous belt driven by a servo motor is arranged on the rear side of the connecting bracket (53), the synchronous belt is connected to the connecting bracket (53) and controls the connecting bracket (53) to slide left and right along the length direction of the optical axis,The first lifting arm assembly comprises an optical axis (111), a first longitudinal pushing cylinder (112), a second longitudinal pushing cylinder (113) and a transverse cylinder (114) which are symmetrically arranged on the left and right. The first longitudinal pushing cylinder (112) is fixed to the top of the feeding stacking frame (82). A first mounting plate (115) which is connected to the optical axis (111) is fixed on the telescopic rod at the bottom of the first longitudinal pushing cylinder (112). The second longitudinal pushing cylinder (113) is fixedly mounted on the first mounting plate (115). A second mounting plate (117) which is connected to the optical axis (111) is fixed on the telescopic rod at the bottom of the second longitudinal pushing cylinder (113). The transverse cylinder (114) is fixed to the bottom of the second mounting plate (117) and an L-shaped fork block (116) is arranged on the rod extending at the end thereof. The second lifting arm assembly comprises an optical axis (111) which is symmetrically arranged on the left and right. The mounting plate (121), the mounting frame (122), the first longitudinal pushing cylinder (112), the second longitudinal pushing cylinder (113) and the transverse cylinder (114) are fixed to the top of the discharging stacking frame (84); the transverse cylinder (114) is fixed to the bottom of the mounting plate (121) and a slider (123) is connected to its extension rod; the slider (123) is slidably connected to a slide rail (124) provided at the bottom of the mounting plate (121); the mounting frame (122) is fixed to the slider (123); the first longitudinal pushing cylinder (112) is mounted on the mounting frame (122); the second longitudinal pushing cylinder (113) is connected to the bottom extension rod of the first longitudinal pushing cylinder (112) through the mounting plate; and an L-shaped fork block (116) is provided on the bottom extension rod of the second longitudinal pushing cylinder (113).

2. The rubber roller coating and boxing integrated equipment according to claim 1 is characterized by: The inlet roller frame (2) and the outlet roller frame (6) both comprise an outer frame (61) and two slide groove plates (63) located therein and fixed by a limit adjustment plate (62), wherein a slideway for allowing the rubber roller to roll is arranged in the slide groove plates (63).

3. The rubber roller coating and boxing integrated equipment according to claim 2 is characterized by: The conveying roller device (3) comprises a transfer claw (32) driven by a cylinder (31), and a semi-arc groove for receiving a rubber roller is arranged above the transfer claw (32).

4. The rubber roller coating and boxing integrated equipment according to claim 3 is characterized by: The transporting device (7) comprises a supporting claw (72) which is controlled to move up and down by a cylinder. The supporting claw (72) can pass through the gap between the two slide plates (63) and the gap at the front end of the transport claw (32), and a semi-arc groove capable of supporting a rubber roller is arranged at its top end.

5. The rubber roller coating and boxing integrated equipment according to claim 1 is characterized by: A stabilizing cylinder is arranged on the opposite side of the roller delivery device (3), a stabilizing pressure block is arranged on the extending rod of the stabilizing cylinder, an arc-shaped groove is arranged at the lower front end of the stabilizing pressure block, and the arc-shaped groove is consistent with the middle rod of the rubber roller.

6. The rubber roller coating and boxing integrated equipment according to claim 1 is characterized by: The manipulator (9) comprises a synchronous belt transmission device (91) installed on the top of a stacking rack (83), a moving block (92) connected to the synchronous belt transmission device (91), a telescopic cylinder (93) installed on the moving block (92), a finger cylinder (94) arranged at the bottom of the telescopic rod of the telescopic cylinder (93), and symmetrically arranged clamping claws arranged at the bottom of the finger cylinder (94).

Citation Information

Patent Citations

  • Rubber roller painting and boxing integrated equipment

    CN211642753U