Roller weighing device

By designing a roller body weighing device including a lifting and loading mechanism and a weighing and unloading mechanism, the problem of low manual operation efficiency in the prior art is solved, and the automatic weighing and storage of the roller body is realized, and the efficiency and service life are improved.

CN110823350BActive Publication Date: 2025-03-11JIANGSU YINGYOU TEXTILE MACHINERY
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Patent Information

Application Number
CN201910944439.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-30
Publication Date
2025-03-11
Estimated Expiration
2039-09-30

AI Technical Summary

Technical Problem

In the prior art, the weighing process of the lint roller requires manual operation, which is inefficient and labor-intensive, making it difficult to meet the needs of efficient and automation.

Method used

A roller body weighing device including a lifting feeding mechanism and a weighing and unloading mechanism is designed. The lifting and feeding mechanism lifts the roller body to the guide end surface through the lifting roller plate and the lifting drive device, slides down on the support claw, and is placed on the weighing platform for weighing. After the weighing is completed, the roller body is sent to the storage rack along the slope of the unloading roller by weighing and flipping the cylinder.

Benefits of technology

Automatic weighing and storage of rollers is realized, and weighing efficiency is improved. One worker can complete the weighing of 1,920 rollers within 8 hours, reducing the labor intensity of manual work and improving the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

A roller weighing device relates to the technical field of weighing equipment, and is mainly used to solve the problem of time-consuming and labor-intensive manual weighing of rollers. It includes a lifting and loading mechanism and a weighing and unloading mechanism. The lifting and loading mechanism includes a lifting frame, and lifting roller plates are symmetrically arranged on both sides of the lifting frame. A vertical roller blocking plate matched with the lifting roller plates is fixed on the lifting frame, and a slot structure for placing the roller is formed between the lifting roller plates and the roller blocking plates; the weighing and unloading mechanism includes a receiving frame, and a pair of supporting claws for receiving the roller are arranged between the receiving frame and the lifting frame; a weighing device corresponding to the roller weighing station is arranged between the lifting frame and the receiving frame. The present invention replaces manual load-bearing with mechanical force, reduces the intensity of manual labor, and greatly improves the efficiency of roller weighing. It has the advantages of easy use, simple and reliable structure, and high measurement efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of weighing equipment, in particular to a roller weighing device. Background Art

[0002] The raising machine is a finishing device that performs a raising process on fabrics. The raising machine is equipped with a large number of raising rollers, which mainly pull the ends of the fabric fibers out of the yarns, so that the surface of the fabric is evenly covered with a layer of fluff. After the raising roller is manufactured, it needs to be weighed on an electronic flat scale to obtain its weight data, which is convenient for subsequent installation and use. In the prior art, it is usually necessary to manually lift the roller body onto the electronic platform scale, and then manually lift the roller body down after the weight is weighed. Usually, two operators can measure about 300 pieces in 8 hours. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a roller weighing device which has a simple and reliable structure, high measuring efficiency and is easy to use, in view of the deficiencies in the prior art.

[0004] The technical problem to be solved by the present invention is achieved through the following technical solutions. The present invention is a roller weighing device, which is characterized in that it includes a lifting and loading mechanism and a weighing and unloading mechanism, the lifting and loading mechanism includes a lifting frame, lifting roller plates are symmetrically arranged on both sides of the lifting frame, a vertical roller blocking plate matched with the lifting roller plates is fixedly arranged on the lifting frame, the lifting roller plate is tilted downward at one end close to the roller blocking plate, and a slot structure for placing the roller body is formed between the lifting roller plate and the roller blocking plate, a lifting drive device matched with the lifting roller plate is installed on the lifting frame, a feeding frame connected to the lifting frame is arranged on the side of the lifting frame, and a feeding roller inclined surface is arranged on the feeding frame;

[0005] The weighing and unloading mechanism includes a receiving frame, a pair of supporting claws for receiving the roller body are arranged between the receiving frame and the lifting frame, a roller groove is arranged on the supporting claw, a vertically arranged supporting claw guide rail is fixedly installed on the receiving frame, a limit block is arranged on the top of the supporting claw guide rail, a guide slider is slidably connected to the supporting claw guide rail, the side of the supporting claw is hinged on the guide slider, an articulated seat is fixedly arranged in the middle of the bottom of the supporting claw, a weighing and turning cylinder is installed between the articulated seat and the receiving frame, the piston rod of the weighing and turning cylinder is rotatably connected to the articulated seat to form a lifting and turning structure, the upper part of the supporting claw guide rail is the roller receiving station of the supporting claw, the lower part of the roller receiving station is the roller placing and weighing station of the supporting claw, and the top of the supporting claw guide rail is the turning and inverting roller station of the supporting claw;

[0006] A transition plate corresponding to the supporting claw on the receiving station is provided on the top of the lifting frame, and a guide end surface inclined toward the supporting claw is provided on the transition plate;

[0007] A weighing device corresponding to the roller weighing station is arranged between the lifting frame and the receiving frame, a storage frame docked with the receiving frame is arranged on the side of the receiving frame, and a roller unloading slope for guiding the weighed roller body to the storage frame is arranged on the top of the receiving frame.

[0008] The roller weighing device of the present invention described above has a further preferred technical solution or technical feature: the lifting drive device includes a lifting guide rail and a lifting slider slidably installed on the lifting guide rail, the lifting roller plate is fixedly connected to the lifting slider, a lifting cylinder is installed on the lifting frame below the lifting slider, the lifting slider is fixedly connected to the piston rod of the lifting cylinder, a vertical protective plate for protecting the lifting cylinder is provided below the lifting roller plate, and the top of the protective plate is fixedly connected to one end of the lifting roller plate away from the lifting guide rail.

[0009] The roller weighing device of the present invention described above has a further preferred technical solution or technical feature that a buffer block is fixedly provided at the end of the supporting claw close to the receiving frame to buffer the collision with the roller unloading slope.

[0010] A further preferred technical solution or technical feature of the roller weighing device of the present invention described above is that a buffer slope connected to the roller unloading slope is provided in the storage rack.

[0011] The roller weighing device of the present invention described above has a further preferred technical solution or technical feature: the weighing device includes an electronic scale arranged at the roller weighing station and a weighing platform for fixing the electronic scale, and the two ends of the weighing platform are respectively fixedly connected to the lifting frame and the receiving frame on both sides.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) The roller to be weighed is hoisted onto the feed rack, and the start button is pressed. The lifting cylinder starts to move, pushing the lifting roller plate to lift the roller onto the guide end surface. The roller rolls along the guide end surface onto the supporting claw, and the supporting claw moves down to place the roller on the weighing platform. After a pause of 5 seconds, the weighing device value is displayed on the display, and the weighing flip cylinder drives the supporting claw to move up, and the roller is sent to the storage rack along the roller unloading slope. The whole process takes 15 seconds, and the air source switch of the cylinder is automatically controlled by the electrical appliance. Only one worker needs to write the weighing value on the roller, and the cycle will be automatically cycled. If the cycle needs to be stopped, the stop button is pressed. The number of rollers weighed by such a worker in 8 hours is 4 pieces / minute × 60 minutes × 8 hours = 1920 pieces; the present invention reduces the intensity of manual labor and greatly improves the efficiency of roller weighing by replacing manual load-bearing with mechanical force. It has the advantages of easy use, simple and reliable structure, and high measurement efficiency.

[0014] (2) The present invention has a buffer block fixedly provided on the top of the supporting claw near the storage rack for use with the unloading roller slope. The buffer block prevents the supporting claw from directly colliding with the unloading roller slope, thereby reducing the collision wear of the unloading roller slope and improving the service life of the device.

[0015] (3) The storage rack of the present invention is provided with a buffer slope, which can prevent the roller from directly impacting the storage rack, thereby increasing the service life of the storage rack and reducing the generation of noise. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side view structural schematic diagram of the present invention;

[0017] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0018] Figure 3 This is a working diagram of the roller receiving station;

[0019] Figure 4 This is a working diagram of the roller weighing station;

[0020] Figure 5 This is a working diagram of the roll-turning station;

[0021] In the figure, 1 is a lifting frame, 2 is a lifting roller plate, 3 is a vertical roller blocking plate, 4 is a feeding frame, 5 is a receiving frame, 6 is a supporting claw, 7 is a guide slide block, 8 is a weighing and turning cylinder, 9 is a transition plate, 10 is a weighing device, 11 is a storage rack, 12 is a roller unloading slope, 13 is a lifting cylinder, 14 is a protective plate, and 15 is a buffer block. DETAILED DESCRIPTION

[0022] The specific technical solutions of the present invention are further described below to help those skilled in the art further understand the present invention without limiting the rights thereof.

[0023] A roller weighing device, referring to Figure 1 and Figure 2 , including a lifting and loading mechanism and a weighing and unloading mechanism, the lifting and loading mechanism includes a lifting frame 1, on both sides of the lifting frame 1 are symmetrically provided with lifting roller plates 2, on the lifting frame 1 are fixedly provided with vertical roller blocking plates 3 matched with the lifting roller plates 2, the lifting roller plates 2 are arranged at an end close to the roller blocking plate 3 and tilted downward, and a slot structure for placing a roller body is formed between the lifting roller plates 2 and the roller blocking plates 3, and a lifting driving device matching the lifting roller plates 2 is installed on the lifting frame 1, and a feeding frame 4 docking with the lifting frame 1 is provided on the side of the lifting frame 1, and a feeding roller inclined surface is provided on the feeding frame 4;

[0024] The weighing and unloading mechanism includes a receiving frame 5, a pair of supporting claws 6 for receiving the roller body are arranged between the receiving frame 5 and the lifting frame 1, a roller groove is arranged on the supporting claws 6, a vertically arranged supporting claw guide rail is fixedly installed on the receiving frame 5, a limit block is arranged on the top of the supporting claw guide rail, a guide slider 7 is slidably connected to the supporting claw guide rail, the side of the supporting claw 6 is hinged on the guide slider 7, and an articulated seat is fixedly arranged in the middle of the bottom of the supporting claw 6, a weighing and flipping cylinder 8 is installed between the articulated seat and the receiving frame 5, and the piston rod of the weighing and flipping cylinder 8 is rotatably connected to the articulated seat to form a jacking and flipping structure, refer to Figure 3 The upper part of the claw guide rail is the roller receiving station of the claw 6, refer to Figure 4 , below the roller receiving station is the roller weighing station for the supporting claw 6, refer to Figure 5 The top of the claw guide rail is the flipping and rolling station for supporting the claw 6;

[0025] A transition plate 9 corresponding to the supporting claw 6 on the receiving station is provided on the top of the lifting frame 1, and a guide end surface inclined toward the supporting claw 6 is provided on the transition plate 9;

[0026] A weighing device 10 corresponding to the roller weighing station is provided between the lifting frame 1 and the receiving frame 5, a storage frame 11 docking with the receiving frame 5 is provided on the side of the receiving frame 5, and a roller unloading slope 12 for guiding the weighed roller body to the storage frame 11 is provided on the top of the receiving frame 5. The weighing device 10 is an electronic scale.

[0027] The lifting drive device includes a lifting guide rail and a lifting slider slidably installed on the lifting guide rail. The lifting roller plate is fixedly connected to the lifting slider. A lifting cylinder 13 is installed on the lifting frame below the lifting slider. The lifting slider is fixedly connected to the piston rod of the lifting cylinder 13. A vertical protective plate 14 for protecting the lifting cylinder 13 is provided below the lifting roller plate 2. The top of the protective plate 14 is fixedly connected to one end of the lifting roller plate 2 away from the lifting guide rail.

[0028] A buffer block 15 is fixedly provided at the end of the supporting claw 6 near the receiving frame 5 to buffer the collision with the unloading roller slope 12. The buffer block 15 can be made of rubber material.

[0029] A buffer slope is provided in the storage rack 11 and is connected to the unloading roller slope 12 .

[0030] The weighing device 10 comprises an electronic scale arranged at the roller weighing station and a weighing platform for fixing the electronic scale, and two ends of the weighing platform are respectively fixedly connected to the lifting frame 1 and the receiving frame 5 on both sides.

[0031] When in use, the lifting roller plate 2 cooperates with the roller blocking plate 3 to form a slot structure for placing the roller body, and the two ends of the roller body are supported by the slot, and the roller body is lifted by the lifting drive device. After the roller body is lifted, it rolls along the guide end surface and slides into the roller slot of the supporting claw 6 on the receiving station, and then the supporting claw 6 moves downward to place the roller body on the weighing platform for weighing; after the weighing is completed, the supporting claw 6 moves upward to lift the roller body. Since the supporting claw 6 is hinged with the guide slider 7 and the weighing flipping cylinder 8 to form a jacking and flipping structure, when the supporting claw 6 reaches the flipping and inverting roller station, the supporting claw 6 will pour out the roller body in the supporting claw 6, and the roller body then enters the storage rack 11 along the roller unloading slope 12 for storage.

Claims

1. A roller weighing device, characterized in that: It includes a lifting and loading mechanism and a weighing and unloading mechanism. The lifting and loading mechanism includes a lifting frame, lifting roller plates are symmetrically arranged on both sides of the lifting frame, a vertical roller blocking plate matched with the lifting roller plates is fixedly arranged on the lifting frame, the lifting roller plate is tilted downward at one end close to the roller blocking plate, and a slot structure for placing a roller body is formed between the lifting roller plate and the roller blocking plate. A lifting driving device matched with the lifting roller plate is installed on the lifting frame, and a feeding frame docking with the lifting frame is arranged on the side of the lifting frame, and a feeding roller inclined surface is arranged on the feeding frame; The weighing and unloading mechanism includes a receiving frame, a pair of supporting claws for receiving the roller body are arranged between the receiving frame and the lifting frame, a roller groove is arranged on the supporting claw, a vertically arranged supporting claw guide rail is fixedly installed on the receiving frame, a limit block is arranged on the top of the supporting claw guide rail, a guide slider is slidably connected to the supporting claw guide rail, the side of the supporting claw is hinged on the guide slider, an articulated seat is fixedly arranged in the middle of the bottom of the supporting claw, a weighing and turning cylinder is installed between the articulated seat and the receiving frame, the piston rod of the weighing and turning cylinder is rotatably connected to the articulated seat to form a lifting and turning structure, the upper part of the supporting claw guide rail is the roller receiving station of the supporting claw, the lower part of the roller receiving station is the roller placing and weighing station of the supporting claw, and the top of the supporting claw guide rail is the turning and inverting roller station of the supporting claw; A transition plate corresponding to the supporting claws on the receiving station is provided on the top of the lifting frame, and a guide end surface inclined toward the supporting claws is provided on the transition plate; A weighing device corresponding to the roller weighing station is arranged between the lifting frame and the receiving frame, a storage frame docked with the receiving frame is arranged on the side of the receiving frame, and a roller unloading slope for guiding the weighed roller body to the storage frame is arranged on the top of the receiving frame.

2. A roller weighing device according to claim 1, characterized in that: The lifting drive device includes a lifting guide rail and a lifting slider slidably installed on the lifting guide rail. The lifting roller plate is fixedly connected to the lifting slider. A lifting cylinder is installed on the lifting frame below the lifting slider. The lifting slider is fixedly connected to the piston rod of the lifting cylinder. A vertical protective plate for protecting the lifting cylinder is provided below the lifting roller plate. The top of the protective plate is fixedly connected to one end of the lifting roller plate away from the lifting guide rail.

3. A roller weighing device according to claim 1, characterized in that: A buffer block is fixedly arranged at the end of the supporting claw close to the receiving frame to buffer the collision with the slope surface of the unloading roller.

4. A roller weighing device according to claim 1, characterized in that: A buffer slope which is connected with the unloading roller slope is arranged in the storage rack.

5. A roller weighing device according to claim 1, characterized in that: The weighing device comprises an electronic scale arranged at a roller weighing station and a weighing platform for fixing the electronic scale, and two ends of the weighing platform are respectively fixedly connected to a lifting frame and a receiving frame on both sides.

Citation Information

Patent Citations

  • Roller body weighing device

    CN210441964U