Automatic feeding device for automobile lock cylinder

By designing the automatic feeding device of the car lock core, the coordinated work of the vibration disk, lock core position correction component and the feed robotic component solves the problem of low labor efficiency in the existing technology, and realized the fully automated assembly and the lock core. Location correction has improved production efficiency and product quality.

CN110842498BActive Publication Date: 2025-01-24GUIZHOU HUACHANG AUTOMOBILE ELECTRIC APPLIANCES CO LTD
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Patent Information

Application Number
CN201910995961.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-18
Publication Date
2025-01-24
Estimated Expiration
2039-10-18

AI Technical Summary

Technical Problem

The assembly process of existing automobile lock cores requires manual operation and loading, resulting in low production efficiency and inability to achieve full automation.

Method used

A car lock core automatic feeding device is designed, including the vibration disk, the lock core position correction component, and the feed robotic manual component. Location correction.

Benefits of technology

The fully automated assembly of the lock core is realized, the production efficiency is improved, the accuracy of the material position is ensured, the cost of manual operation is reduced, and the qualification rate of the product is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic feeding device for automobile lock cylinders. It comprises a vibration plate, a lock cylinder position correction component is provided at the conveying end of the vibration plate, a feeding manipulator component is provided in the vertical direction of the lock cylinder position correction component; the lock cylinder position correction component comprises a lock cylinder separation block, the lock cylinder separation block is connected to a first cylinder, the first cylinder is fixed on a bottom plate of the separation block, a guide rail component is installed on the bottom plate of the separation block, the lock cylinder separation block is arranged on the guide rail component, and a fourth cylinder for clamping the lock cylinder is provided on the bottom plate of the separation block. The present invention has an automatic feeding function, which replaces manual feeding, and has the beneficial effects of high efficiency and accurate feeding position.
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Description

Technical Field

[0001] The invention relates to an automatic feeding device, in particular to an automatic feeding device for a car lock cylinder. Background Art

[0002] As the core component of existing car door locks, the lock core is a must-have in car door locks. At present, the feeding and loading of the lock core must be operated manually, and the operator needs to be on duty in real time, which has low production efficiency and cannot achieve fully automated production. To this end, our company has designed an automatic feeding device for car lock cores based on the analysis of the assembly process of door lock lock cores, which fills the gap in the automatic feeding device for lock cores and realizes fully automated assembly of lock cores. Summary of the invention

[0003] The purpose of the present invention is to provide an automatic feeding device for automobile lock cylinders. The present invention has the characteristics of automatic feeding function, replacing manual feeding, high efficiency, compact structure and accurate feeding position.

[0004] The technical solution of the present invention is as follows: an automatic feeding device for automobile lock cylinders, comprising a vibrating plate, a lock cylinder position correction component is provided at the conveying end of the vibrating plate, and a loading robot component is provided in the vertical direction of the lock cylinder position correction component; the lock cylinder position correction component comprises a lock cylinder separation block, the lock cylinder separation block is connected to a first cylinder, the first cylinder is fixed on a bottom plate of the separation block, a guide rail component is installed on the bottom plate of the separation block, the lock cylinder separation block is movably arranged on the guide rail assembly, and a fourth cylinder is provided on the bottom plate of the separation block for clamping the lock cylinder on the lock cylinder separation block.

[0005] In the aforementioned automatic feeding device for automobile lock cylinder, the separation block bottom plate is fixed on the separation seat, the separation seat is equipped with a sixth cylinder, the sixth cylinder is equipped with a motor mounting plate, the motor mounting plate is equipped with a motor, the motor drives the lock cylinder rotating shaft to rotate, the lock cylinder rotating shaft drives the lock cylinder to rotate, so that the lock cylinder rotates to the required position.

[0006] In the aforementioned automatic feeding device for automobile lock cylinder, a lock cylinder rotating shading plate is provided on the lock cylinder rotating shaft, and the lock cylinder rotating shading plate is connected to a photoelectric switch, which is fixed on the motor mounting plate and connected to the motor; wherein when the motor drives the lock cylinder rotating shaft to rotate, the lock cylinder rotating shaft drives the lock cylinder rotating shading plate to rotate, and the lock cylinder rotating shaft drives the lock cylinder to rotate, while the lock cylinder rotating shaft drives the lock cylinder to rotate, when the lock cylinder rotating shading plate passes the photoelectric switch, the photoelectric switch receives a signal and starts the motor, and the motor drives the lock cylinder rotating shaft to rotate, and the lock cylinder rotating shaft drives the lock cylinder to rotate, so that the lock cylinder rotates to the required position.

[0007] In the aforementioned automatic feeding device for automobile lock cylinders, the loading robot assembly includes a translation cylinder, which is installed on a translation guide rail assembly, which is fixed on a support seat, and the translation guide rail assembly is provided with a vertical guide rail assembly, which is connected to a vertical cylinder, and a third cylinder is provided on the vertical guide rail assembly, and a second cylinder is provided on the third cylinder, and a fifth cylinder is installed on the second cylinder, and a lock core insert mounting block is connected to the fifth cylinder, and a lock core insert is installed on the lock core insert mounting block for detecting whether the position of the lock core is correct.

[0008] In the aforementioned automatic feeding device for automobile lock cylinders, a lock cylinder positioning seat is provided on one side of the feeding robot assembly, a lock cylinder positioning detection mounting plate is provided on the lock cylinder positioning seat, and an optical fiber is installed on the lock cylinder positioning detection mounting plate. The optical fiber is used to detect whether the lock cylinder feeding position is correct.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] 1. The present invention provides a device for automatically feeding a car lock core. The first cylinder pushes the lock core separation block to send the lock core to the top of the lock core rotating shaft. The lock core position correction component uses a motor to drive the lock core rotating shaft to adjust the lock core position, so that the position of the lock core is consistent each time the feeding robot component grabs the lock core. When the feeding robot component grabs the lock core, the lock core insert is used to detect whether the lock core position is correct. When the feeding robot component places the lock core, the lock core insert can also improve the accuracy of the lock core placement. After the feeding robot component grabs the lock core, the lock core is placed. The core is in the lock core positioning seat, and there is a lock core positioning detection installation plate inside the lock core positioning seat for detecting the position of the lock core. The lock core positioning detection installation plate is a part for fixing the optical fiber, and is used for optical fiber detection whether the lock core loading position is correct, so as to install the lock core in the lock core positioning seat; compared with manual feeding: the automatic feeding device can ensure the accurate feeding position, thereby improving the qualified rate of automatic assembly of the lock core, and ensuring the stable quality of the assembled products, thereby realizing fully automated production from material collection to assembly process, without the need for manual feeding, real-time duty, etc.

[0011] 2. After the present invention changes from manual loading to automatic loading, the manual loading link is reduced, and the assembly of a single device and a single lock core can reduce the labor cost by 60,000 yuan per year, improve the product qualification rate, improve work efficiency, and realize fully automated production.

[0012] In summary, the present invention has the function of automatic feeding, which replaces manual feeding and has the beneficial effects of high efficiency and accurate feeding position. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0014] Figure 2 Yes Figure 1 A structural schematic diagram of a lock core position correction component 3;

[0015] Figure 3 Yes Figure 1 A schematic diagram of the structure of the feeding robot assembly 2;

[0016] Figure 4 Yes Figure 3 Schematic diagram of the structure at the lower end of A.

[0017] The marks in the accompanying drawings are: 1-vibration plate, 2-loading robot assembly, 3-lock core position correction assembly, 4-first cylinder, 5-lock core separation block, 6-second cylinder, 7-guide rail assembly, 8-third cylinder, 9-vertical guide rail assembly, 11-lock core, 10-vertical cylinder, 12-translational guide rail assembly, 13-translational cylinder, 14-lock core positioning seat, 15-lock core positioning detection mounting plate, 16-fourth cylinder, 17-separation seat, 18-separation block bottom plate, 19-lock core insert mounting block, 20-lock core insert, 21-fifth cylinder, 22-sixth cylinder, 23-motor mounting plate, 24-motor, 25-lock core rotation shading plate, 26-lock core rotation axis, 27-photoelectric switch, 28-support seat. DETAILED DESCRIPTION

[0018] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0019] Embodiment. An automatic feeding device for a car lock cylinder, comprising: Figure 1-4 As shown, it includes a vibration plate 1, a lock core position correction component 3 is provided at the conveying end of the vibration plate 1, and a loading robot component 2 is provided in the vertical direction of the lock core position correction component 3; the lock core position correction component 3 includes a lock core separation block 5, the lock core separation block 5 is connected to the first cylinder 4, the first cylinder 4 is fixed on the separation block bottom plate 18, the separation block bottom plate 18 is installed with a guide rail component 7, the lock core separation block 5 is movable on the guide rail component 7, and the separation block bottom plate 18 is provided with a fourth cylinder 16.

[0020] The separation block bottom plate 18 is fixed on the separation seat 17, the separation seat 17 is equipped with a sixth cylinder 22, the sixth cylinder 22 is equipped with a motor mounting plate 23, the motor mounting plate 23 is equipped with a motor 24, the motor 24 drives the lock core rotating shaft 26 to rotate, the lock core rotating shaft 26 drives the lock core 11 to rotate, so that the lock core 11 rotates to a required position.

[0021] The lock core rotating shaft 26 is provided with a lock core rotating shading plate 25, and the lock core rotating shading plate 25 is connected to a photoelectric switch 27, which is fixed on the motor mounting plate 23 and connected to the motor 24; when the motor 24 drives the lock core rotating shaft 26 to rotate, and the lock core rotating shaft 26 drives the lock core 11 to rotate, the lock core rotating shaft 26 drives the lock core rotating shading plate 25 to rotate, and when the lock core rotating shading plate 25 passes the photoelectric switch 27, the photoelectric switch 27 obtains an input signal, starts the motor 24, and the motor 24 drives the lock core rotating shaft 26 to rotate, and the lock core rotating shaft 26 drives the lock core 11 to rotate, and the lock core 11 rotates to a required position.

[0022] The loading robot assembly 2 includes a translation cylinder 13, which is installed on a translation guide rail assembly 12, which is fixed on a support seat 28. The translation guide rail assembly 12 is provided with a vertical guide rail assembly 9, which is connected to a vertical cylinder 10, which is provided with a third cylinder 8 connected to the vertical guide rail assembly 9, which is provided with a second cylinder 6 on the third cylinder 8, which is provided with a fifth cylinder 21 on the second cylinder 6, which is connected to a lock core insert mounting block 19, which is provided with a lock core insert 20 on the lock core insert mounting block 19 for detecting whether the position correction of the lock core 11 is correct.

[0023] A lock core positioning seat 14 is provided on one side of the feeding robot assembly 2, and a lock core positioning detection mounting plate 15 is provided on the lock core positioning seat 14 for optical fiber detection of whether the feeding position of the lock core 11 is correct.

[0024] When the present invention works, the working principle is as follows:

[0025] The lock core 11 is placed in the vibration plate 1, and the vibration plate 1 vibrates the lock core 11, so that the lock core 11 enters the lock core separation block 5 in the lock core position correction component 3 along the vibration track. The conveying end of the vibration plate 1 is at the same horizontal plane as the lock core separation block 5. The lock core separation block 5 is connected to the first cylinder 4. Under the action of the first cylinder 4, the lock core separation block 5 is driven to move on the guide rail assembly 7, and the lock core 11 on the lock core separation block 5 is moved to the top of the lock core rotation shaft 26. After the fourth cylinder 16 clamps the lock core 11 on the lock core separation block 5, the lock core separation block 5 returns to the initial position; the sixth cylinder 22 works, and the sixth cylinder 22 drives the motor mounting plate 23, the motor 24, the lock core rotation shaft 26, etc. to move to the The fourth cylinder 16 returns to its initial position, and the fourth cylinder 16 cancels the clamping of the lock core 11. The lock core rotating shaft 26 rotates under the drive of the motor 24. When the motor 24 drives the lock core rotating shaft 26 to rotate, the lock core rotating shaft 26 drives the lock core 11 to rotate, and the lock core rotating shaft 26 drives the lock core rotating light shielding sheet 25 to rotate. When the lock core rotating light shielding sheet 25 passes the photoelectric switch 27, the photoelectric switch 27 receives an input signal, starts the motor 24, and the motor 24 drives the lock core rotating shaft 26 to rotate. The lock core rotating shaft 26 drives the lock core 11 to rotate, and the position of the lock core 11 is rotated. After the lock core 11 is rotated to the required position;

[0026] The vertical cylinder 10 on the feeding manipulator assembly 2 moves downward, and the vertical cylinder 10 drives the vertical guide rail assembly 9 to move downward. The third cylinder 8 on the vertical guide rail assembly 9 works, and the third cylinder 8 drives the second cylinder 6 and the fifth cylinder 21 to move downward. The fifth cylinder 21 works, and the fifth cylinder 21 drives the lock core insert mounting block 19 to move downward, and the lock core insert 20 on the lock core insert mounting block 19 is inserted into the lock core. After the lock core insert 20 detects that the lock core is in the correct position, the second cylinder 6 works, and the second cylinder 6 grabs the lock core 11. The third cylinder 8 works, and the third cylinder 8 drives the second cylinder 6 and the fifth cylinder 21 to move upward, and the sixth cylinder 22 works, and the sixth cylinder 22 drives the motor mounting plate 23, the motor 24, and the lock core rotating shaft 26 etc. return to the initial position; the vertical cylinder 10 moves upward to drive the vertical guide rail assembly 9 back to its original position, the translation cylinder 13 works, the translation guide rail assembly 12 moves to the left, and the translation guide rail assembly 12 drives the vertical guide rail assembly 9 to be located directly above the lock core positioning seat 14, then the vertical cylinder 10 moves downward, the third cylinder 8 works, the third cylinder 8 drives the second cylinder 6 and the fifth cylinder 21 to move downward, the fifth cylinder 21 works, the fifth cylinder 21 drives the lock core insert mounting block 19 to move upward, and the lock core insert 20 on the lock core insert mounting block 19 is pulled out from the lock core 11, the second cylinder 6 works, and the second cylinder 6 places the lock core 11 in the lock core positioning seat 14; the loading robot assembly 2 returns to the initial position.

[0027] After the loading robot assembly 2 grabs the lock core 11, it places the lock core 11 in the lock core positioning seat 14. The lock core positioning seat 14 has a lock core positioning detection mounting plate 15 for detecting the position of the lock core 11. The lock core positioning detection mounting plate 15 is a part for fixing optical fibers, and is used for optical fiber detection to determine whether the loading position of the lock core 11 is correct. Repeat the above steps to install the lock core 11 in the lock core positioning seat 14.

Claims

1. An automatic feeding device for automobile lock cylinder, characterized in that: The invention comprises a vibration plate (1), a lock core position correction component (3) is provided at the conveying end of the vibration plate (1), and a feeding manipulator component (2) is provided in the vertical direction of the lock core position correction component (3); the lock core position correction component (3) comprises a lock core separation block (5), the lock core separation block (5) is connected to a first cylinder (4), the first cylinder (4) is fixed on a separation block bottom plate (18), a guide rail component (7) is installed on the separation block bottom plate (18), the lock core separation block (5) is movably arranged on the guide rail component (7), and a fourth cylinder (16) is provided on the separation block bottom plate (18); The separation block bottom plate (18) is fixed on the separation seat (17), a sixth cylinder (22) is mounted on the separation seat (17), a motor mounting plate (23) is mounted on the sixth cylinder (22), a motor (24) is mounted on the motor mounting plate (23), and the motor (24) is connected to a lock core rotating shaft (26); The loading robot assembly (2) includes a translation cylinder (13), the translation cylinder (13) is mounted on a translation guide rail assembly (12), the translation guide rail assembly (12) is mounted on a support seat (28), a vertical guide rail assembly (9) is provided on the translation guide rail assembly (12), the vertical guide rail assembly (9) is connected to a vertical cylinder (10), a third cylinder (8) is provided on the vertical guide rail assembly (9), a second cylinder (6) is provided on the third cylinder (8), a fifth cylinder (21) is mounted on the second cylinder (6), the fifth cylinder (21) is connected to a lock core insert mounting block (19), and a lock core insert mounting block (19) is mounted with a lock core insert (20).

2. The automatic feeding device for automobile lock cylinder according to claim 1, characterized in that: A lock core rotating light shielding sheet (25) is provided on the lock core rotating shaft (26), the lock core rotating light shielding sheet (25) is connected to a photoelectric switch (27), the photoelectric switch (27) is fixed on the motor mounting plate (23), and the photoelectric switch (27) is connected to the motor (24).

3. The automatic feeding device for automobile lock cylinder according to claim 1, characterized in that: A lock core positioning seat (14) is provided on one side of the loading robot assembly (2), and a lock core positioning detection mounting plate (15) is provided on the lock core positioning seat (14).

Citation Information

Patent Citations

  • Automatic feeding device for automobile lock cylinder

    CN210756220U