A hydraulic power-assisted manipulator for high-altitude curtain wall installation

Abstract

The present invention provides a hydraulic power-assist manipulator for installing high-altitude curtain walls, which relates to the field of building curtain wall construction. The hydraulic power-assist manipulator for installing high-altitude curtain walls comprises a hydraulic-pneumatic control device and a third fixing member, one side of the third fixing member is fixedly connected to a second support member, the upper end of the second support member is provided with a first support member, the bottom side wall of the second support member away from the third fixing member is rotatably connected to a first hydraulic cylinder, the first hydraulic cylinder is extended upwardly to be provided with a first hydraulic rod, the other end of the first hydraulic rod is rotatably connected to the lower middle part of the first support member, the upper end of the first support member is slidably connected to a sliding member, one end of the sliding member is provided with a first rotating shaft, and the upper end of the first rotating shaft is provided with a first fixing member. The present invention adopts hydraulic power-assistance, which can reduce the labor intensity of construction, and at the same time, the device can be manually fine-tuned, so that the curtain wall construction is accurate and fast.

Description

Technical Field

[0001] The invention relates to the field of building curtain wall construction, in particular to a hydraulic power-assisted manipulator for high-altitude curtain wall installation. Background Art

[0002] In the building decoration industry, the construction and installation of curtain walls is a very important and difficult task. With the development of the economy, more and more high-rise buildings are being built. The curtain walls of high-rise buildings are generally larger in size and heavier in weight, which makes the construction and installation of curtain walls more difficult and dangerous.

[0003] At present, due to the lack of special automatic installation equipment or auxiliary installation equipment, the installation of curtain walls mainly relies on simple lifting equipment and scaffolding, and a large number of employees are often required for installation. In order to solve the problems of high labor intensity, high labor intensity, and low operating efficiency in the curtain wall construction process, some process equipment for high-altitude curtain wall installation is being developed. For example, some manufacturers at home and abroad have developed robots for auxiliary installation of curtain walls on the ground or floor. However, although these applications replace manual glass handling and reduce labor intensity, they fail to cover the entire curtain wall construction surface and fail to effectively improve operating efficiency. Therefore, few of them have been truly invested and promoted to construction production sites. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a hydraulically assisted manipulator for high-altitude curtain wall installation, which solves the common problems of high installation labor intensity, high construction risk, low efficiency and slow progress in the existing curtain wall construction.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a hydraulic power-assisted manipulator for high-altitude curtain wall installation, comprising a hydraulic-pneumatic control device and a third fixing member, one side of the third fixing member is fixedly connected to a second support member, the upper end of the second support member is provided with a first support member, and the second support member is rotatably connected to a first hydraulic cylinder on a bottom side wall of a side away from the third fixing member, the first hydraulic cylinder is extended upwardly to provide a first hydraulic rod, the other end of the first hydraulic rod is rotatably connected to the lower middle part of the first support member, the upper end of the first support member is slidably connected to a sliding member, one end of the sliding member is provided with a first rotating shaft, the upper end of the first rotating shaft is provided with a first fixing member, one end of the first fixing member is rotatably connected to the second connecting member, the second connecting member is rotatably connected to a fixed frame through the second rotating shaft, the four corners of the fixed frame are fixedly connected to support rods, and suction cups are provided on the support rods.

[0008] The lower part of one side of the third fixing member is rotatably connected to an eccentric V-shaped roller, and the upper part of the same side of the third fixing member is rotatably connected to a concentric V-shaped roller, and the upper part of the third fixing member is fixedly connected to a hydraulic drive motor, a toothless V-shaped guide rail is arranged above the eccentric V-shaped roller, and a toothed V-shaped guide rail is arranged below the concentric V-shaped roller; the upper end of the second support member is fixedly connected to a first connecting member, the upper end of the first connecting member is rotatably connected to one end of the first support member, and the lower end of the first support member is fixedly connected to a second hydraulic cylinder. The hydraulic power-assisted manipulator also includes a second hydraulic rod, and the other end of the second hydraulic rod is rotatably connected to one end of the sliding member; one side of the upper end of the first fixing member is rotatably connected to a third hydraulic cylinder, and the number is two, and a third hydraulic rod is extended from one end of the third hydraulic cylinder, and the other end of the third hydraulic rod is rotatably connected to the second connecting member.

[0009] Preferably, the suction cup is fixed to the support rod via a second fixing member.

[0010] Preferably, a method for using a hydraulic power-assisted manipulator for high-altitude curtain wall installation comprises the following steps:

[0011] Sp1: Reclaiming

[0012] The toothless V-shaped guide rail and the toothed V-shaped guide rail are fixedly installed on the working hanging basket, and the hydraulic drive motor is started. The manipulator is operated to move horizontally along the toothless V-shaped guide rail and the toothed V-shaped guide rail to reach a suitable material grabbing position. The first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder are adjusted respectively by the hydraulic and pneumatic control device, and the manipulator is manually held by the fixed frame to fine-tune the first rotating shaft and the second rotating shaft, and finally the suction cup is adjusted to a suitable posture relative to the curtain wall grabbing position. The suction cup contacts the curtain wall, and the vacuum is started to suck the curtain wall. Then the second hydraulic cylinder is started, and the second hydraulic rod retracts the curtain wall together with the second hydraulic rod;

[0013] Sp2: Unloading

[0014] Start the hydraulic drive motor and operate the manipulator to move horizontally along the toothless V-shaped guide rail and the toothed V-shaped guide rail to reach the appropriate curtain wall installation position. The first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder are adjusted respectively through the hydraulic and pneumatic control device, and the manipulator is fine-tuned through the first rotating shaft and the second rotating shaft by manually holding the fixed frame to finally complete the appropriate posture adjustment of the suction cup relative to the placement position of the curtain wall. After the worker pre-fixes the curtain wall, the suction cup releases the curtain wall, and then the second hydraulic cylinder is started, and the second hydraulic rod retracts together with the operating end.

[0015] (III) Beneficial effects

[0016] The present invention provides a hydraulic booster manipulator for high-altitude curtain wall installation. It has the following beneficial effects:

[0017] 1. The present invention adopts a hydraulically assisted manipulator to realize the grabbing and carrying of the glass curtain wall, which effectively reduces the labor intensity during the curtain wall construction process.

[0018] 2. In the present invention, since the end assembly of the manipulator can be manually adjusted in multiple dimensions, the installation of the curtain wall can be smooth and accurate.

[0019] 3. In the present invention, since the manipulator can be installed on the working hanging basket platform and move with the working hanging basket platform, this greatly increases the working construction area of ​​the curtain wall, thereby effectively improving the working construction efficiency of the curtain wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the bottom sliding structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the middle support structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the suction cup of the present invention.

[0024] Among them, 1. hydraulic and pneumatic control device; 2. first hydraulic cylinder; 3. first hydraulic rod; 4. first support member; 5. second hydraulic cylinder; 6. sliding member; 7. first fixing member; 8. third hydraulic cylinder; 9. third hydraulic rod; 10. fixing frame; 11. second fixing member; 12. supporting rod; 13. suction cup; 14. second supporting member; 15. third fixing member; 16. toothless V-shaped guide rail; 17. toothed V-shaped guide rail; 18. eccentric V-shaped roller; 19. hydraulic drive motor; 20. concentric V-shaped roller; 21. second hydraulic rod; 22. first connecting member; 23. first rotating shaft; 24. second rotating shaft; 25. second connecting member. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Embodiment 1:

[0027] like Figure 1-4As shown, an embodiment of the present invention provides a hydraulic power-assisted manipulator for high-altitude curtain wall installation, including a hydraulic-pneumatic control device 1 and a third fixing member 15, one side of the third fixing member 15 is fixedly connected to a second support member 14, the upper end of the second support member 14 is provided with a first support member 4, the bottom side wall of the second support member 14 away from the third fixing member 15 is rotatably connected to a first hydraulic cylinder 2, the first hydraulic cylinder 2 is upwardly extended to be provided with a first hydraulic rod 3, the other end of the first hydraulic rod 3 is rotatably connected to the lower middle part of the first support member 4, the upper end of the first support member 4 is slidably connected to a sliding member 6, one end of the sliding member 6 is provided with a first rotating shaft 23, the upper end of the first rotating shaft 23 is provided with a first fixing member 7, one end of the first fixing member 7 is rotatably connected to a second connecting member 25, the second connecting member 25 is rotatably connected to a fixed frame 10 through a second rotating shaft 24, the four corners of the fixed frame 10 are fixedly connected to support rods 12, and a suction cup 13 is provided on the support rod 12.

[0028] The lower part of one side of the third fixing member 15 is rotatably connected to the eccentric V-shaped roller 18, and the upper part of the same side of the third fixing member 15 is rotatably connected to the concentric V-shaped roller 20. The upper part of the third fixing member 15 is fixedly connected to the hydraulic drive motor 19. A toothless V-shaped guide rail 16 is arranged above the eccentric V-shaped roller 18, and a toothed V-shaped guide rail 17 is arranged below the concentric V-shaped roller 20. The upper end of the second support member 14 is fixedly connected to the first connecting member 22, and the upper end of the first connecting member 22 is rotatably connected to one end of the first support member 4. The lower end of the first support member 4 is fixedly connected to the second hydraulic cylinder 5. The hydraulic power-assisted manipulator also includes a second hydraulic rod 21, and the other end of the second hydraulic rod 21 is rotatably connected to one end of the sliding member 6. One side of the upper end of the first fixing member 7 is rotatably connected to the third hydraulic cylinder 8, and the number is two. A third hydraulic rod 9 extends from one end of the third hydraulic cylinder 8, and the other end of the third hydraulic rod 9 is rotatably connected to the second connecting member 25. The suction cup 13 is fixed to the support rod 12 through the second fixing member 11.

[0029] Embodiment 2:

[0030] A method for using a hydraulic power-assisted manipulator for high-altitude curtain wall installation comprises the following steps:

[0031] Sp1: Reclaiming

[0032] The toothless V-shaped guide rail 16 and the toothed V-shaped guide rail 17 are fixedly installed on the working hanging basket, and the hydraulic drive motor 19 is started. The manipulator is operated to move horizontally along the toothless V-shaped guide rail 16 and the toothed V-shaped guide rail 17 to reach a suitable material grabbing position. The first hydraulic cylinder 2, the second hydraulic cylinder 5 and the third hydraulic cylinder 8 are adjusted respectively by the hydraulic and pneumatic control device 1, and the manipulator is fine-tuned by the first rotating shaft 23 and the second rotating shaft 24 by the manual hand-held fixed frame 10, and finally the suction cup 13 is adjusted to a suitable posture relative to the curtain wall grabbing position. The suction cup 13 contacts the curtain wall, and the vacuum is started to suck the curtain wall. Then the second hydraulic cylinder 5 is started, and the second hydraulic rod 21 retracts the curtain wall together with the second hydraulic rod 21;

[0033] Sp2: Unloading

[0034] Start the hydraulic drive motor 19, operate the manipulator to move horizontally along the toothless V-shaped guide rail 16 and the toothed V-shaped guide rail 17 to reach a suitable curtain wall installation position, adjust the first hydraulic cylinder 2, the second hydraulic cylinder 5 and the third hydraulic cylinder 8 respectively through the hydraulic and pneumatic control device 1, and manually hold the fixing frame 10 to fine-tune the manipulator through the first rotating shaft 23 and the second rotating shaft 24, and finally complete the appropriate posture adjustment of the suction cup 13 relative to the placement position of the curtain wall. After the worker pre-fixes the curtain wall, the suction cup 13 releases the curtain wall, and then the second hydraulic cylinder 5 is started, and the second hydraulic rod 21 retracts together with the operating end.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hydraulic power-assisted manipulator for installing a high-altitude curtain wall, comprising a hydraulic-pneumatic control device (1) and a third fixing member (15), characterized in that: A second support member (14) is fixedly connected to one side of the third fixing member (15); a first support member (4) is arranged at the upper end of the second support member (14); a first hydraulic cylinder (2) is rotatably connected to a bottom side wall of the second support member (14) away from the third fixing member (15); a first hydraulic rod (3) is extended upwardly from the first hydraulic cylinder (2); the other end of the first hydraulic rod (3) is rotatably connected to a lower middle part of the first support member (4); a sliding member (6) is slidably connected to the upper end of the first support member (4); a first rotating shaft (23) is arranged at one end of the sliding member (6); a first fixing member (7) is arranged at the upper end of the first rotating shaft (23); a second connecting member (25) is rotatably connected to one end of the first fixing member (7); the second connecting member (25) is rotatably connected to a fixing frame (10) via a second rotating shaft (24); four corners of the fixing frame (10) are fixedly connected to supporting rods (12); a suction cup (13) is arranged on the supporting rod (12); The lower part of one side of the third fixing member (15) is rotatably connected to an eccentric V-shaped roller (18), the upper part of the same side of the third fixing member (15) is rotatably connected to a concentric V-shaped roller (20), the upper part of the third fixing member (15) is fixedly connected to a hydraulic drive motor (19), a toothless V-shaped guide rail (16) is arranged above the eccentric V-shaped roller (18), and a toothed V-shaped guide rail (17) is arranged below the concentric V-shaped roller (20); the upper end of the second supporting member (14) is fixedly connected to a first connecting member (22), and the first connecting member (22 ) is rotatably connected to one end of a first support member (4), a second hydraulic cylinder (5) is fixedly connected to a lower end of the first support member (4), and the hydraulic power-assisted manipulator further comprises a second hydraulic rod (21), the other end of the second hydraulic rod (21) is rotatably connected to one end of a sliding member (6); one side of the upper end of the first fixed member (7) is rotatably connected to a third hydraulic cylinder (8), two of which are rotatably connected, one end of the third hydraulic cylinder (8) is extended with a third hydraulic rod (9), the other end of the third hydraulic rod (9) is rotatably connected to a second connecting member (25).

2. The hydraulic power-assisted manipulator for high-altitude curtain wall installation according to claim 1 is characterized in that: The suction cup (13) is fixed on the support rod (12) via a second fixing member (11).

3. The method for using a hydraulic power-assisted manipulator for high-altitude curtain wall installation according to claim 1 comprises the following steps: Sp1: Reclaiming The toothless V-shaped guide rail (16) and the toothed V-shaped guide rail (17) are fixedly installed on the working hanging basket, and the hydraulic drive motor (19) is started to operate the manipulator to move horizontally along the toothless V-shaped guide rail (16) and the toothed V-shaped guide rail (17) to reach a suitable material grabbing position. The first hydraulic cylinder (2), the second hydraulic cylinder (5) and the third hydraulic cylinder (8) are adjusted respectively by the hydraulic and pneumatic control device (1), and the manipulator is fine-tuned by the first rotating shaft (23) and the second rotating shaft (24) by the manual hand-held fixed frame (10), and finally the suction cup (13) is adjusted to a suitable posture relative to the curtain wall grabbing position, the suction cup (13) contacts the curtain wall, and the vacuum is started to suck the curtain wall, and then the second hydraulic cylinder (5) is started, and the second hydraulic rod (21) is retracted together with the curtain wall; Sp2: Unloading The hydraulic drive motor (19) is started, and the manipulator is operated to move horizontally along the toothless V-shaped guide rail (16) and the toothed V-shaped guide rail (17) to reach a suitable curtain wall installation position. The first hydraulic cylinder (2), the second hydraulic cylinder (5) and the third hydraulic cylinder (8) are adjusted respectively by the hydraulic and pneumatic control device (1), and the manipulator is manually supported by the fixing frame (10) to fine-tune the first rotating shaft (23) and the second rotating shaft (24), and finally the suction cup (13) is adjusted to a suitable posture relative to the curtain wall placement position. After the worker fixes the curtain wall in advance, the suction cup (13) releases the curtain wall, and then the second hydraulic cylinder (5) is started, and the second hydraulic rod (21) is retracted together with the operating end.

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