Vertical and horizontal integrated processing equipment and method

By designing a vertical and horizontal integrated processing equipment, using two output gear shafts and gear structures, the frequent equipment replacement and transfer of existing equipment when milling different parts is solved, and efficient switching of end milling, horizontal milling and rotary holes is achieved , improves processing efficiency and quality.

CN111069668BActive Publication Date: 2024-12-20INNER MONGOLIA NORTH HAULER +1
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Patent Information

Application Number
CN201911391394.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-30
Publication Date
2024-12-20
Estimated Expiration
2039-12-30

AI Technical Summary

Technical Problem

When milling different parts of the workpiece, existing equipment needs to be replaced and transported multiple times, resulting in inconsistent references and increasing the risk of quality defects.

Method used

A vertical and horizontal integrated processing equipment is designed, and different processing tools are assembled through two output gear shafts to realize composite processing of end milling and horizontal milling, and the gear and snap ring structures are used to achieve rapid switching and multi-functional use of the tool.

Benefits of technology

The switching of end milling, horizontal milling and rotary holes on the same equipment is realized, which improves processing efficiency, reduces the number of equipment conversion and clamping times, and improves processing quality.

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Abstract

The present invention discloses a vertical and horizontal integrated processing equipment, comprising: a power take-off housing, a first output gear shaft, a second output gear shaft, and an input gear shaft, wherein the first output gear shaft, the second output gear shaft, and the input gear shaft are installed in the power take-off housing, the first output gear shaft and the second output gear shaft are meshed, and the second output gear shaft and the input gear shaft are meshed. The present invention also discloses a vertical and horizontal integrated processing method. The present invention can assemble different processing tools through two output gear shafts, so as to achieve the coordinated use of various processing methods on the same equipment.
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Description

Technical Field

[0001] The invention relates to a mechanical processing technology, in particular to a vertical and horizontal integrated processing equipment and a method thereof. Background Art

[0002] When milling different parts of a workpiece, different equipment is usually required. For example, a horizontal milling machine is used for milling the side, and a vertical milling machine is used for milling the top surface. This not only increases the number of transfers and clamping times, but also causes inconsistent datums, which can easily lead to quality defects. Summary of the invention

[0003] The technical problem solved by the present invention is to provide a vertical and horizontal integrated processing equipment and method thereof, which can assemble different processing tools through two output gear shafts to achieve the coordinated use of various processing methods on the same equipment.

[0004] The technical solution is as follows:

[0005] The vertical and horizontal integrated processing equipment comprises: a power take-off housing, a first output gear shaft, a second output gear shaft, and an input gear shaft. The first output gear shaft, the second output gear shaft, and the input gear shaft are installed in the power take-off housing. The first output gear shaft and the second output gear shaft are meshed with each other, and the second output gear shaft and the input gear shaft are meshed with each other.

[0006] Furthermore, the power take-off housing is provided with a first output port, a second output port, and an input port. The power take-off housing is provided with a first retaining ring on the inner wall located at the first output port, a second retaining ring on the inner wall located at the second output port, and a third retaining ring on the inner wall located at the input port; a first toothed end and a first inner tapered shank end are provided at both ends of the first output gear shaft, the first toothed end is located on the inner side of the first retaining ring, the first bearing is sleeved on the first output gear shaft, the first bearing is located on the outer side of the first retaining ring, and the first cover plate is connected to the end of the first output port by bolts; a second toothed end and a second inner tapered shank end are provided at both ends of the second output gear shaft, the second toothed end is located on the inner side of the second retaining ring, the second bearing is sleeved on the second output gear shaft, the second bearing is located on the outer side of the second retaining ring, and the second cover plate is connected to the end of the second output port by bolts; a third toothed end and an outer tapered shank end are provided at both ends of the input gear shaft, the third toothed end is located on the inner side of the third retaining ring, the third bearing is sleeved on the input gear shaft, and the third bearing is located on the outer side of the third retaining ring.

[0007] Furthermore, the outer diameter of the first toothed end is larger than the inner diameter of the first retaining ring, the outer diameter of the second toothed end is larger than the inner diameter of the second retaining ring, and the outer diameter of the third toothed end is larger than the inner diameter of the third retaining ring.

[0008] Furthermore, the first toothed end is provided with a first gear, and the first inner tapered shank end is provided with a first connecting countersunk hole; the second toothed end is provided with a second gear, and the second inner tapered shank end is provided with a second connecting countersunk hole, and the first connecting countersunk hole and the second connecting countersunk hole are used to connect the tool; the third toothed end is provided with a third gear, and the outer tapered shank end is provided with a third connecting countersunk hole, and the third connecting countersunk hole is used to connect the spindle of the machine tool.

[0009] Furthermore, the first gear is meshed with the second gear, and the second gear is meshed with the third gear.

[0010] Furthermore, it is characterized in that the first connecting counterbore and the second connecting counterbore are tapered holes, and the third connecting counterbore is provided with an internal thread.

[0011] Furthermore, the center lines of the first output port and the input port are located on the same axis, and the center line of the second output port is perpendicular to the center lines of the first output port and the input port.

[0012] Further, the input port is provided with an organism connection flange.

[0013] A vertical and horizontal integrated milling processing method, comprising:

[0014] When the workpiece needs to be subjected to composite processing of vertical milling and horizontal milling, the input gear shaft is assembled on the machine tool, and the tool is assembled on the first output gear shaft or the second output gear shaft;

[0015] The input gear shaft drives the first output gear shaft and the second output gear shaft to rotate simultaneously, and the tool performs vertical milling or horizontal milling operation on the workpiece.

[0016] Preferably, the outer tapered shank end of the input gear shaft is connected to the main shaft of the machine tool.

[0017] The technical effects of the present invention include:

[0018] The present invention can assemble different processing tools through two output gear shafts, so that various processing methods can be used in coordination on the same device.

[0019] The present invention can assemble processing tools through two output gear shafts, so as to achieve simultaneous implementation and processing of two processing methods, thereby greatly improving the processing efficiency of milling, hole turning, etc.

[0020] The present invention can realize the switching of vertical milling, horizontal milling and hole turning on a single device, and various processing tools such as milling cutters and drill bits can be assembled on the output gear shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural exploded view of the vertical and horizontal integrated processing equipment of the present invention;

[0022] Figure 2It is an assembly diagram of the vertical and horizontal integrated processing equipment in the present invention. DETAILED DESCRIPTION

[0023] The following description sufficiently illustrates specific embodiments of the invention to enable those skilled in the art to practice and reproduce the invention.

[0024] like Figure 1 As shown in FIG. 1 , it is a structural exploded view of the vertical and horizontal integrated processing equipment of the present invention; Figure 2 The figure shows an assembly diagram of the vertical and horizontal integrated processing equipment of the present invention.

[0025] The invention is applied to the occasions where vertical milling and horizontal milling need to be processed simultaneously or switched.

[0026] The vertical and horizontal integrated processing equipment comprises: a power take-off housing 1, a first output gear shaft 2, a second output gear shaft 3, and an input gear shaft 4. The first output gear shaft 2, the second output gear shaft 3, and the input gear shaft 4 are installed in the power take-off housing 1. The first output gear shaft 2 and the second output gear shaft 3 are meshed with each other, and the second output gear shaft 3 and the input gear shaft 4 are meshed with each other. The input gear shaft 4 transmits torque to the second output gear shaft 3, and the second output gear shaft 3 transmits torque to the first output gear shaft 2. The input gear shaft 4 drives the first output gear shaft 2 and the second output gear shaft 3 to rotate, and drives the milling cutter to rotate.

[0027] The power take-off housing 1 is provided with a first output port 11 , a second output port 12 , and an input port 13 . The center lines of the first output port 11 and the input port 13 are located on the same axis, and the center line of the second output port 12 is perpendicular to the center lines of the first output port 11 and the input port 13 .

[0028] The power take-off housing 1 is provided with a first clamping ring 14 on the inner wall at the first output port 11, a second clamping ring 15 on the inner wall at the second output port 12, and a third clamping ring 16 on the inner wall at the input port 13. The input port 13 is provided with an organic connection flange 17.

[0029] The first output gear shaft 2 is provided with a first toothed end 21 and a first inner cone shank end 22 at both ends. The first toothed end 21 is provided with a first gear. The first inner cone shank end 22 is provided with a first connecting counterbore 23. The milling cutter is connected in the first connecting counterbore 23. The first toothed end 21 is located inside the first retaining ring 14. The first bearing 5 is sleeved on the first output gear shaft 2. The first bearing 5 is located outside the first retaining ring 14. The first cover plate 6 is located outside the first bearing 5. The first cover plate 6 is bolted to the end of the first output port 11. The first toothed end 21 is located inside the power take-off housing 1, and its outer diameter is greater than the inner diameter of the first retaining ring 14.

[0030] The second output gear shaft 3 is provided with a second toothed end 31 and a second inner cone shank end 32 at both ends, the second toothed end 31 is provided with a second gear, the second inner cone shank end 32 is provided with a second connection counterbore 33, and the milling cutter is connected to the second connection counterbore 33. The second toothed end 21 is located inside the second retaining ring 15, the second bearing 7 is sleeved on the second output gear shaft 3, the second bearing 5 is located outside the second retaining ring 15, the second cover plate 8 is located outside the second bearing 7, and the second cover plate 8 is bolted to the end of the second output port 12. The second toothed end 31 is located inside the power take-off housing 1, and its outer diameter is larger than the inner diameter of the second retaining ring 15.

[0031] The input gear shaft 4 is provided with a third toothed end 41 and an outer tapered shank end 42 at both ends. The third toothed end 41 is provided with a third gear. The outer tapered shank end 42 is provided with a third connecting counterbore 43. The outer tapered shank end 42 is connected to the main shaft of the machine tool through the third connecting counterbore 43. The third toothed end 41 is located inside the third retaining ring 16. The third bearing 9 is sleeved on the input gear shaft 4. The third bearing 9 is located outside the third retaining ring 16. The third toothed end 41 is located inside the power take-off housing 1, and its outer diameter is greater than the inner diameter of the third retaining ring 16.

[0032] The first gear meshes with the second gear, and the second gear meshes with the third gear. The first connecting counterbore 23 and the second connecting counterbore 33 are tapered holes, and the third connecting counterbore 43 is provided with an internal thread.

[0033] The vertical and horizontal integrated milling processing method has the following steps:

[0034] Step 1: When the workpiece needs to be subjected to composite processing of vertical milling and horizontal milling, the input gear shaft 4 is assembled on the machine tool, and the milling cutter is assembled on the first output gear shaft 2 and the second output gear shaft 3;

[0035] The machine body connecting flange 17 is connected to the machine tool by bolts, and the outer tapered shank end 42 is connected to the main shaft of the machine tool through the third connecting counterbore 43.

[0036] Step 2: The input gear shaft 4 drives the first output gear shaft 2 and the second output gear shaft 3 to rotate simultaneously, and the two milling cutters perform vertical milling or horizontal milling operations on the workpiece.

[0037] The first output gear shaft 2 or the second output gear shaft 3 may be equipped with only one tool to realize the switching between vertical milling and horizontal milling on a single device. The first output gear shaft 2 or the second output gear shaft 3 may be equipped with a drill bit to realize the drilling function.

[0038] The terms used in the present invention are illustrative and exemplary, rather than restrictive. Since the present invention can be implemented in various forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the aforementioned details, but should be widely interpreted within the spirit and scope defined by the appended claims, so all changes and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. Vertical and horizontal integrated processing equipment, characterized in that: include: A power take-off housing, a first output gear shaft, a second output gear shaft, and an input gear shaft. The first output gear shaft, the second output gear shaft, and the input gear shaft are installed in the power take-off housing, the first output gear shaft and the second output gear shaft are meshed with each other, and the second output gear shaft and the input gear shaft are meshed with each other; the power take-off housing is provided with a first output port, a second output port, and an input port. The power take-off housing is provided with a first retaining ring on the inner wall located at the first output port, a second retaining ring on the inner wall located at the second output port, and a third retaining ring on the inner wall located at the input port; a first toothed end and a first inner cone shank end are provided at both ends of the first output gear shaft, the outer diameter of the first toothed end is larger than the inner diameter of the first retaining ring, the first toothed end is located on the inner side of the first retaining ring, the first bearing is sleeved on the first output gear shaft, the first bearing is located on the outer side of the first retaining ring, and the first cover plate is connected to the end of the first output port by bolts; a first toothed end and a first inner cone shank end are provided at both ends of the second output gear shaft. A second toothed end and a second inner tapered shank end, the outer diameter of the second toothed end is larger than the inner diameter of the second retaining ring, the second toothed end is located on the inner side of the second retaining ring, the second bearing is sleeved on the second output gear shaft, the second bearing is located on the outer side of the second retaining ring, and the second cover plate is connected to the end of the second output port by bolts; a third toothed end and an outer tapered shank end are provided at both ends of the input gear shaft, the outer diameter of the third toothed end is larger than the inner diameter of the third retaining ring, the third toothed end is located on the inner side of the third retaining ring, the third bearing is sleeved on the input gear shaft, and the third bearing is located on the outer side of the third retaining ring; the first toothed end is provided with a first gear, and the first inner tapered shank end is provided with a first connecting countersunk hole; the second toothed end is provided with a second gear, and the second inner tapered shank end is provided with a second connecting countersunk hole, the first connecting countersunk hole and the second connecting countersunk hole are used to connect the tool; the third toothed end is provided with a third gear, and the outer tapered shank end is provided with a third connecting countersunk hole, and the third connecting countersunk hole is used to connect the spindle of the machine tool.

2. The vertical and horizontal integrated processing equipment according to claim 1, characterized in that: The first gear meshes with the second gear, and the second gear meshes with the third gear.

3. The vertical and horizontal integrated processing equipment according to claim 1, characterized in that: The first connecting counterbore and the second connecting counterbore are tapered holes, and the third connecting counterbore is provided with an internal thread.

4. The vertical and horizontal integrated processing equipment according to claim 1, characterized in that: The center lines of the first output port and the input port are located on the same axis, and the center line of the second output port is perpendicular to the center lines of the first output port and the input port.

5. The vertical and horizontal integrated processing equipment according to claim 2, characterized in that: The input port 13 is provided with an organism connection flange.

6. The vertical-horizontal integrated processing method of the vertical-horizontal integrated processing equipment according to claim 1, characterized in that: include: Workpiece When composite processing of vertical milling and horizontal milling is required, the input gear shaft is assembled on the machine tool, and the tool is assembled on the first output gear shaft or the second output gear shaft; The input gear shaft drives the first output gear shaft and the second output gear shaft to rotate simultaneously, and the tool performs vertical milling or horizontal milling operation on the workpiece.

7. The vertical and horizontal integrated processing method according to claim 6, characterized in that: The outer tapered shank end of the input gear shaft is connected to the main shaft of the machine tool.