Wall panel installation device and installation method

Abstract

The present invention discloses a wall panel installation device and installation method. The wall panel installation device includes a moving mechanism and an installation mechanism. The installation mechanism includes an angle adjustment member and a clamp for clamping a wall panel to be installed. The angle adjustment member is connected to the moving mechanism through a universal shaft. The angle adjustment member can drive the clamp to rotate relative to the moving mechanism. The wall panel installation method installs and corrects the wall panel through the wall panel installation device. The moving mechanism drives the wall panel to be installed to the installation position. The installation mechanism fine-tunes the wall panel to place the wall panel in the correct position. The whole process is completed by mechanical equipment. When the device fine-tunes and corrects the wall panel, no manual operation is required, thereby avoiding safety risks and avoiding the risk of damaging the wall using tools such as crowbars, saving time and effort.

Description

Technical Field

[0001] The invention relates to wall panel installation, and in particular to a wall panel installation device and an installation method. Background Art

[0002] At present, prefabricated building structures have been widely used in the construction field, and the installation of prefabricated wall panels is an important step in the assembly process of prefabricated buildings. However, the installation of wall panels still mostly adopts the traditional method, that is, after the wall panels are moved to the predetermined installation position, they are still corrected by workers using crowbars, wooden wedges, etc. The steps are cumbersome and labor-intensive, which not only easily damages the wall panels, but also easily causes safety hazards. In addition, in some special environments, safety protection is difficult to implement when installing exterior wall panels. Therefore, a wall panel installation device and installation method are needed to solve the problem that the existing technology needs to rely on manual wall panel installation. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a wall panel installation device and installation method, which can solve the problem that the wall panel installation in the prior art needs to rely on manual labor.

[0004] In the first aspect, an embodiment of the present invention provides a wall panel installation device, including a moving mechanism and an installation mechanism, the installation mechanism including an angle adjustment member and a clamp for clamping the wall panel to be installed, the angle adjustment member is connected to the moving mechanism via a universal shaft, and the angle adjustment member can drive the clamp to rotate relative to the moving mechanism.

[0005] The wall panel installation device of the embodiment of the present invention has at least the following beneficial effects: the moving mechanism drives the wall panel to be installed to the installation position, and the installation mechanism fine-tunes the wall panel to place the wall panel in the correct position. The entire process is completed by mechanical equipment, and the device does not require manual operation when fine-tuning and correcting the wall panel, thus avoiding safety risks and the risk of damaging the wall by using tools such as crowbars, saving time and effort.

[0006] According to some other embodiments of the wall panel installation device of the present invention, it also includes a plurality of bolt adjustment members, one end of each bolt adjustment member is fixed to the moving mechanism, and the other end is connected to an angle adjustment member. Adjusting the length of each bolt adjustment member can change the angle of the angle adjustment member relative to the moving mechanism.

[0007] According to some other embodiments of the wall panel installation device of the present invention, the wall panel installation device further includes a plurality of springs, and the bolt adjustment member is connected to the angle adjustment member through the springs.

[0008] According to some other embodiments of the wall panel mounting device of the present invention, the contact point of the universal shaft at the angle adjustment member is located inside a closed polygon surrounded by a plurality of the bolt adjustment members.

[0009] According to some other embodiments of the wall panel installation device of the present invention, it also includes a translation adjustment member connected to the angle adjustment member, the clamp is installed on the translation adjustment member, and the translation adjustment member can translate relative to the angle adjustment member.

[0010] According to some other embodiments of the wall panel installation device of the present invention, the wall panel installation device further includes a hydraulic cylinder, which is installed on the angle adjustment member and pushes or pulls the translation adjustment member along the surface of the angle adjustment member.

[0011] According to some other embodiments of the wall panel installation device of the present invention, a plurality of slide grooves are provided on a surface of one side of the angle adjustment member close to the translation adjustment member, and a plurality of protrusions are provided on the surface of the translation adjustment member, and the protrusions can be inserted into the slide grooves and move along the slide grooves.

[0012] According to some other embodiments of the wall panel installation device of the present invention, the clamp is rotatably installed on the surface of the translation adjustment member.

[0013] According to some other embodiments of the wall panel installation device of the present invention, the moving mechanism includes a main body, a fixed pulley and a universal wheel, the fixed pulley is located at the top of the main body, and the universal wheel is arranged at the bottom of the main body.

[0014] In a second aspect, an embodiment of the present invention provides a wall panel installation method, the steps are as follows:

[0015] S10 performs lifting, placing the wall panel to be installed in front of the wall panel installation machine, and tying it with a sling, which is connected to the winch by passing a steel wire rope around a fixed pulley. While the wall panel is being lifted, the moving mechanism moves forward until the wall panel is erected;

[0016] S20 clamps to fix the wall panels and unfasten the slings;

[0017] S30 moves the wall panel installation machine to the wall panel installation position;

[0018] S40 controls the translation adjustment member to adjust the horizontal and vertical positions of the wall panel;

[0019] S50 adjusts the angle of the fixture relative to the moving mechanism through the bolt adjustment piece, thereby adjusting the installation angle of the wall panel;

[0020] After the S60 wall panel is aligned, wooden wedges are inserted at the top and bottom of the wall panel, and the clamps are loosened to complete the installation.

[0021] The wall panel installation method of the embodiment of the present invention has at least the following beneficial effects: the installation process is completed by mechanical equipment, and no manual operation is required when the device performs fine-tuning and correction on the wall panel, thereby avoiding safety risks and the risk of damaging the wall by using tools such as crowbars, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a front view of the first embodiment;

[0023] Figure 2 is a top view of the first embodiment;

[0024] Figure 3 is a side view of the mounting mechanism of the first embodiment. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments to clearly and completely describe the concept of the present invention and the technical effects produced, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0026] In the description of the embodiments of the present invention, if orientation descriptions are involved, the orientations or positional relationships indicated by “up”, “down”, “front”, “back”, “left”, “right”, etc. are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0027] In the description of the embodiments of the present invention, if a feature is referred to as being "set", "fixed", "connected", or "installed" on another feature, it may be directly set, fixed, or connected to the other feature, or it may be indirectly set, fixed, connected, or installed on the other feature. In the description of the embodiments of the present invention, if "several" is involved, it means more than one, if "multiple" is involved, it means more than two, if "greater than", "less than", or "exceeds" is involved, it should be understood as not including the number itself, and if "above", "below", or "within" is involved, it should be understood as including the number itself. If "first" or "second" is involved, it should be understood as being used to distinguish technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0028] Reference Figures 1 to 3 , Figure 1 shows a front view of a first embodiment, Figure 2 is a top view of the first embodiment, Figure 3 It is a side view of the mounting mechanism of the first embodiment.

[0029] Among them, the wall panel installation device includes an installation mechanism 1 and a moving mechanism 2. The installation mechanism 1 is used to install the wall panel 3, and the moving mechanism 2 is used to drive the installation mechanism 1 to move so that the installation mechanism 1 reaches the pre-installation position. After reaching the pre-installation position, the installation mechanism 1 adjusts and installs the wall panel 3.

[0030] The installation mechanism 1 includes an angle adjustment member 11 and a translation adjustment member 12. The translation adjustment member 12 is provided with a clamp 13. The clamp 13 clamps the wall panel 3 to be installed. The wall panel 3 to be installed moves synchronously with the translation adjustment member 12. The translation adjustment member 12 can translate relative to the angle adjustment member 11. In this embodiment, a plurality of slide grooves are provided on the side surface of the angle adjustment member 11 close to the translation adjustment member 12. A plurality of protrusions are provided on the surface of the translation adjustment member 12. The protrusions are inserted into the slide grooves. The protrusions can move along the slide grooves under the push of the hydraulic cylinder, thereby realizing the displacement of the translation adjustment member 12 relative to the angle adjustment member 11. In a specific embodiment, the hydraulic cylinder is installed on the angle adjustment member 11, and directly pushes or pulls the translation adjustment member 12 along the surface of the angle adjustment member 11.

[0031] One end of the angle adjustment member 11 is connected to the frame of the mobile mechanism 2 through a universal joint 111, and the other end is mechanically connected to the translation adjustment member 12, so that the angle adjustment member 11 can rotate relative to the mobile mechanism 2 in multiple directions, thereby realizing that the installation mechanism 1 can rotate relative to the mobile mechanism 2 in multiple directions.

[0032] In addition, the moving mechanism 2 is provided with a plurality of bolt adjustment members 112. In this embodiment, three bolt adjustment members 112 are selected and distributed in a triangle. The universal shaft 111 is located inside the triangle formed by the three bolt adjustment members 112. One end of the bolt adjustment member 112 is fixed to the moving mechanism 2, and the other end is connected to the angle adjustment member 11. Thus, by changing the length of the bolt in the bolt adjustment member 112, the angle of the angle adjustment member 11 relative to the moving mechanism 2 can be stably adjusted. In order to reduce the impact on the angle adjustment member 11 when adjusting the angle, and to facilitate the reset of the angle adjustment member 11 after installation, the bolt adjustment member 112 is connected to the angle adjustment member 11 through a spring.

[0033] In fact, by setting the contact point between the universal joint 111 and the angle adjustment member 11 inside a closed polygon surrounded by a plurality of bolt adjustment members 112 , the angle of the angle adjustment member 11 can be adjusted in multiple directions relative to the moving mechanism 2 .

[0034] The moving mechanism 2 includes a winch 21 , a fixed pulley 22 and a universal wheel 23 . The fixed pulley 22 is located at the top of the moving mechanism 2 and provides a lifting point for lifting the wall panel 3 . The winch 21 provides power for lifting the wall panel 3 .

[0035] In the second embodiment of the present invention, the clamp 13 is rotatably mounted on the surface of the translation adjustment member 12, so that the clamp 13 can drive the wall panel 3 to produce an angle change relative to the translation adjustment member 12, thereby expanding the correction range of the wall panel 3 and enabling the wall panel installation device to adapt to a more complex installation environment.

[0036] When using the wall panel installation device to install the wall panel, the following steps are adopted:

[0037] S10 is used for lifting, and the wall panel 3 to be installed is placed in front of the wall panel installation machine, and is tied with a sling. The sling is connected to the winch 21 through a steel wire rope passing around the fixed pulley 22. While the wall panel 3 is lifted, the moving mechanism 2 moves forward until the wall panel 3 is erected.

[0038] S20 The clamp 13 clamps and fixes the wall panel 3, and the sling is untied;

[0039] S30 moves the wall panel 3 installation machine to the wall panel 3 installation position;

[0040] S40 controls the translation adjustment member 12 to adjust the horizontal and vertical positions of the wall panel 3;

[0041] S50: adjusting the angle of the clamp 13 relative to the moving mechanism 2 by means of the bolt adjusting member 112, thereby adjusting the installation angle of the wall panel 3;

[0042] After the S60 wall panel 3 is calibrated, wooden wedges are inserted at the top and bottom of the wall panel 3, and the clamps 13 are loosened to complete the installation.

[0043] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the technical field without departing from the purpose of the present invention. In addition, the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

Claims

1. A wall panel installation device, characterized in that: include: The moving mechanism includes a hoist and a fixed pulley. The fixed pulley is located at the top of the moving mechanism and provides a lifting point for lifting the wall panel. The hoist provides power for lifting the wall panel. The moving mechanism moves forward while the wall panel is lifted until the wall panel is erected. The installation mechanism comprises an angle adjustment member and a clamp for clamping the wallboard to be installed, wherein the angle adjustment member is connected to the moving mechanism via a universal shaft, and the angle adjustment member can drive the clamp to rotate relative to the moving mechanism; It also includes a plurality of bolt adjustment members, one end of which is fixed on the moving mechanism, and the other end is connected to an angle adjustment member. Adjusting the length of the bolt adjustment member can change the angle of the angle adjustment member relative to the moving mechanism. The number of the bolt adjustment members is not less than 3, and the contact point of the universal shaft on the angle adjustment member is located inside a closed polygon surrounded by the plurality of bolt adjustment members.

2. The wall panel installation device according to claim 1, characterized in that: It also includes a plurality of springs, and the bolt adjusting member is connected to the angle adjusting member through the springs.

3. The wall panel installation device according to claim 1, characterized in that: It also includes a translation adjustment member connected to the angle adjustment member, the clamp is installed on the translation adjustment member, and the translation adjustment member can translate relative to the angle adjustment member.

4. The wall panel installation device according to claim 3, characterized in that: It also includes a hydraulic cylinder, which is installed on the angle adjustment member and pushes or pulls the translation adjustment member along the surface of the angle adjustment member.

5. The wall panel installation device according to claim 4, characterized in that: A plurality of slide grooves are arranged on a side surface of the angle adjusting member close to the translation adjusting member, and a plurality of protrusions are arranged on the surface of the translation adjusting member. The protrusions can be inserted into the slide grooves and move along the slide grooves.

6. The wall panel installation device according to claim 4, characterized in that: The clamp is rotatably mounted on the surface of the translation adjustment member.

7. The wall panel installation device according to claim 1, characterized in that: The moving mechanism comprises a main body, a fixed pulley and a universal wheel, wherein the fixed pulley is located at the top of the main body, and the universal wheel is arranged at the bottom of the main body.

8. A wall panel installation method, characterized in that: The wall panel installation device according to any one of claims 1 to 7 comprises the following steps: S10 performs lifting, placing the wall panel to be installed on the wall panel installation device, tying it with a sling, the sling passes through a fixed pulley through a steel wire rope and is connected to a winch, and while the wall panel is being lifted, the moving mechanism moves forward until the wall panel is erected; S20 clamps to fix the wall panels and unfasten the slings; S30 moves the wall panel installation machine to the wall panel installation position; S40 controls the translation adjustment member to adjust the horizontal and vertical positions of the wall panel; S50 adjusts the angle of the fixture relative to the moving mechanism through the bolt adjustment piece, thereby adjusting the installation angle of the wall panel; After the S60 wall panel is aligned, wooden wedges are inserted at the top and bottom of the wall panel, and the clamps are loosened to complete the installation.

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