An automatic output mechanism for a transformer

Abstract

The present invention discloses an automatic output mechanism for a transformer, which includes a stop plate, a synchronous belt transmission mechanism, and a fixed profile frame. The stop plate is connected to the output end of the fixed profile frame. The synchronous belt transmission mechanism is installed on the fixed profile frame. The fixed profile frame is connected to the frame of the total transformer assembly equipment through a frame support plate. A separation device is provided at the middle top of the fixed profile frame. The whole transformer after nail driving is conveyed to the stop plate through the synchronous belt transmission mechanism. The present invention has a clever concept, a compact and reasonable structure, can quickly realize the output of the whole transformer, improve work efficiency, and reduce labor intensity.

Description

Technical Field

[0001] The present invention relates to the technical field of transformer integral production equipment, and in particular to an automatic output mechanism for a transformer. Background Art

[0002] Currently, the production method for air conditioner transformer nailing machines involves an operator manually assembling the transformer assembly, then nailing it with an air gun (designed for nailing), and finally manually placing the product on the assembly line. This nailing method is decentralized, inconvenient, inefficient, labor-intensive, and poses certain safety risks. Therefore, developing an automatic transformer output mechanism compatible with transformer assembly equipment to improve work efficiency and reduce worker labor has become a technical challenge that technicians in this field urgently need to solve. Summary of the invention

[0003] The purpose of the present invention is to provide an automatic transformer output mechanism, which can automatically output the assembled transformer as a whole, thereby improving work efficiency and reducing the labor intensity of workers.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] The present invention provides an automatic transformer output mechanism, comprising a stop plate, a synchronous belt transmission mechanism and a fixed profile frame, wherein the stop plate is connected to the output end of the fixed profile frame, the synchronous belt transmission mechanism is installed on the fixed profile frame, the fixed profile frame is connected to the frame of the transformer assembly equipment through a frame support plate, and a separation device is provided at the middle top of the fixed profile frame; the entire transformer after nailing is transported to the stop plate through the synchronous belt transmission mechanism.

[0006] Furthermore, guide plates are connected to both sides of the input end of the fixed profile frame, the top ends of the guide plates are higher than the top surface of the fixed profile frame, and the distance between the two guide plates matches the overall specifications of the transformer.

[0007] Furthermore, the synchronous belt transmission mechanism includes a slave drive shaft, a main drive shaft and a stepper motor. The main drive shaft is installed at the input end of the fixed profile frame, and the slave drive shaft is installed at the output end of the fixed profile frame through a tensioning adjustment plate. Both ends of the slave drive shaft and the main drive shaft are installed with transmission synchronous pulleys, and two sets of the transmission synchronous pulleys are installed with two wear-resistant synchronous belts. The nailed transformer is placed on the wear-resistant synchronous belt as a whole for output.

[0008] Furthermore, two wear-resistant synchronous belts are arranged in parallel and located on the inner side of the fixed profile frame.

[0009] Furthermore, a plurality of bolt holes or waist-shaped holes are evenly distributed at equal intervals on the tension adjusting plate, and the tension adjusting plate is adjustably connected to the fixed profile frame through a connecting bolt passing through the bolt holes or waist-shaped holes.

[0010] Furthermore, the separating device includes a separating cylinder and a separating cylinder fixing plate, and the separating cylinder is connected to the fixed profile frame through the separating cylinder fixing plate.

[0011] Furthermore, a photoelectric inductor is arranged on the output side of the separating cylinder fixing plate, and the photoelectric inductor is connected to the fixed profile frame.

[0012] Compared with the prior art, the beneficial technical effects of the present invention are as follows:

[0013] The automatic output mechanism of the transformer of the present invention includes a stop plate, a synchronous belt transmission mechanism and a fixed profile frame. The synchronous belt transmission mechanism includes a slave transmission shaft, a main transmission shaft and a stepping motor. When the stepping motor starts, the wear-resistant synchronous belt is driven to rotate through the main transmission shaft, and the whole transformer is conveyed from inside the equipment to the stop plate, and the operator transfers the whole transformer to the production line of the next process. The design of the separating device can separate the two closely contacted transformers as a whole, and realize induction counting through the photoelectric inductor; the design of the guide plate can ensure the stability of the output process. The present invention has a clever concept, a compact and reasonable structure, quickly realizes the output of the whole transformer, improves the work efficiency and reduces the labor intensity. Description of the Drawings

[0014] The present invention will be further described below with reference to the accompanying drawings.

[0015] Figure 1 Schematic diagram of the automatic output mechanism of the transformer of the present invention;

[0016] Figure 2 Front view of the automatic output mechanism of the transformer of the present invention;

[0017] Figure 3 Top view of the automatic output mechanism of the transformer of the present invention;

[0018] Explanation of reference numerals: 1. Stop plate; 2. Slave transmission shaft; 3. Tension adjusting plate; 4. Wear-resistant synchronous belt; 5. Fixed profile frame; 6. Photoelectric inductor; 7. Guide plate; 8. Transmission synchronous belt pulley; 9. Stepping motor; 10. Main transmission shaft; 11. Whole transformer; 12. Frame support plate; 13. Separating cylinder fixing plate; 14. Separating cylinder. Detailed Embodiment

[0019] As Figures 1-3As shown in the figure, an automatic output mechanism for a transformer includes a stop plate 1, a synchronous belt transmission mechanism, and a fixed profile frame 5. The stop plate 1 is connected to the output end of the fixed profile frame 5. The bottom plate height of the stop plate 1 is flush with the wear-resistant synchronous belt 4 of the synchronous belt transmission mechanism. The synchronous belt transmission mechanism is installed on the fixed profile frame 5. The fixed profile frame 5 is connected to the frame of the total transformer assembly equipment through a frame support plate 12. A separation device is provided at the middle top of the fixed profile frame 5. The whole transformer 11 after nailing is conveyed to the stop plate 1 through the synchronous belt transmission mechanism.

[0020] Specifically, guide plates 7 are connected to both sides of the input end of the fixed profile frame 5 by bolts. The top ends of the guide plates 7 are higher than the top surface of the fixed profile frame 5. The distance between the two guide plates 7 matches the specification of the whole transformer 11.

[0021] The synchronous belt transmission mechanism includes a secondary transmission shaft 2, a main transmission shaft 10, and a stepping motor 9. The main transmission shaft 10 is installed at the input end of the fixed profile frame 5. The secondary transmission shaft 2 is installed at the output end of the fixed profile frame 5 through a tension adjustment plate 3. Transmission synchronous belt pulleys 8 are installed at both ends of the secondary transmission shaft 2 and the main transmission shaft 10. Two wear-resistant synchronous belts 4 are installed on the two sets of transmission synchronous belt pulleys 8. The whole transformer 11 after nailing is placed on the wear-resistant synchronous belts 4 for output. The two wear-resistant synchronous belts 4 are arranged in parallel and are located inside the fixed profile frame 5. Specifically, two driving wheels are provided on the main transmission shaft 10, and two secondary transmission shafts 2 are provided and driven wheels are installed on the secondary transmission shafts 2. The two wear-resistant synchronous belts 4 are respectively sleeved on two sets of parallel driving wheels and driven wheels. In this embodiment, the driving wheels and driven wheels are specifically designed in the form of transmission synchronous belt pulleys 8, and can also be adaptively modified according to actual needs. The main transmission shaft 10 and the stepping motor 9 are connected together through a coupling. When the stepping motor 9 is started, the wear-resistant synchronous belt 4 is driven to rotate through the main transmission shaft 10, so as to realize the horizontal transmission of the whole transformer 11.

[0022] A plurality of equally spaced bolt holes or waist-shaped holes are provided on the tension adjustment plate 3. The tension adjustment plate 3 is adjustably connected to the fixed profile frame 5 through a connecting bolt passing through the bolt hole or the waist-shaped hole. By selecting the specific installation point of the connecting bolt, the relative position between the tension adjustment plate 3 and the fixed profile frame 5 is changed, so as to adjust the distance between the secondary transmission shaft 2 and the main transmission shaft 10, and realize the adjustment of the tightness of the wear-resistant synchronous belt 4.

[0023] The separation device comprises a separation cylinder 14 and a separation cylinder mounting plate 13. The separation cylinder 14 is connected to the fixed profile frame 5 via the separation cylinder mounting plate 13. A photoelectric sensor 6 is provided on the output side of the separation cylinder mounting plate 13, which is also connected to the fixed profile frame 5. The separation device primarily separates products by retracting and retracting the separation cylinder 14, preventing them from continuously passing through the conveyor line. The photoelectric sensor 6 detects when a product has completely disengaged from the separation cylinder. Once disengaged, the cylinder automatically extends to block the next product.

[0024] Specifically, the stepper motor 9, the separation cylinder 14 and the photoelectric sensor 6 are all electrically connected to the PLC control box, receive instructions and realize automatic operation according to the set program.

[0025] The working process of the present invention is as follows:

[0026] First, the nailed transformer 11 is pushed to the input end of the wear-resistant synchronous belt 4, and the stepper motor 9 is started to drive the wear-resistant synchronous belt 4 to rotate through the main transmission shaft 10, and the transformer 11 is transferred from the inside of the equipment to the stop plate 1. After passing through the guide plate 7, the placement position is adjusted. Finally, the operator transfers the transformer on the stop plate 1 to the assembly line of the next process.

[0027] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. An automatic output mechanism for a transformer, characterized in that: It includes a stop plate (1), a synchronous belt transmission mechanism, and a fixed profile frame (5). The stop plate (1) is connected to the output end of the fixed profile frame (5). The synchronous belt transmission mechanism is installed on the fixed profile frame (5). The fixed profile frame (5) is connected to the frame of the total transformer assembly equipment through a frame support plate (12). A separation device is provided at the middle top of the fixed profile frame (5). The whole transformer (11) after nailing is conveyed to the stop plate (1) through the synchronous belt transmission mechanism. The synchronous belt transmission mechanism includes a secondary transmission shaft (2), a main transmission shaft (10), and a stepping motor (9). The main transmission shaft (10) is installed at the input end of the fixed profile frame (5). The secondary transmission shaft (2) is installed at the output end of the fixed profile frame (5) through a tension adjustment plate (3). Transmission synchronous belt pulleys (8) are installed at both ends of the secondary transmission shaft (2) and the main transmission shaft (10). Two wear-resistant synchronous belts (4) are installed on the two groups of transmission synchronous belt pulleys (8). The whole transformer (11) after nailing is placed on the wear-resistant synchronous belt (4) for output. The two wear-resistant synchronous belts (4) are arranged in parallel and are located inside the fixed profile frame (5). A plurality of equally spaced bolt holes or waist-shaped holes are provided on the tension adjustment plate (3). The tension adjustment plate (3) is adjustably connected to the fixed profile frame (5) through a connecting bolt passing through the bolt holes or waist-shaped holes.

2. The automatic output mechanism of the transformer according to claim 1, wherein: Guide plates (7) are connected to both sides of the input end of the fixed profile frame (5). The top end of the guide plate (7) is higher than the top surface of the fixed profile frame (5). The distance between the two guide plates (7) matches the specification of the whole transformer (11).

3. The automatic output mechanism of the transformer according to claim 1, characterized in that: The separation device includes a separation cylinder (14) and a separation cylinder fixing plate (13). The separation cylinder (14) is connected to the fixed profile frame (5) through the separation cylinder fixing plate (13).

4. The automatic output mechanism of the transformer according to claim 3, characterized in that: A photoelectric inductor (6) is provided on the output side of the separation cylinder fixing plate (13). The photoelectric inductor (6) is connected to the fixed profile frame (5).

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