A welding machine for automatically welding the corrugated fins and round steel of a corrugated sheet
By designing a corrugated sheet welding machine that includes automatic loading and welding systems, the problem that traditional welding machines cannot weld wave wings and round steel at one time is solved, automatic welding is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202010241532.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-31
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2040-03-31
AI Technical Summary
Traditional corrugated sheet welding machines cannot weld corrugated wings and round steel at one time, resulting in the need of additional manual welding processes, which is complex and unfavorable to improve production efficiency.
A welding machine for automatic welding of corrugated wings and round steel of corrugated sheets is designed, including two welding boxes, main support frame, secondary support frame and inner support frame. Through automatic loading and welding systems, automatic welding of wave wings and round steel is realized.
Through automated welding processes, the number of welding auxiliary personnel is reduced, the process of welding round steel is saved, and the production efficiency is improved.
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Figure CN111299924B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of corrugated sheet welding, in particular to a welding machine for automatically welding wave fins and round steel of a corrugated sheet. Background Art
[0002] The corrugated sheet is made of folded plates. Each corrugated body is composed of two tightly attached plates. The gap between the two plates needs to be welded. In the early days of welding, it was done manually. Later, because the pollution caused by manual welding had a greater impact on the human body, the automatic welding machine for corrugated sheets was invented. However, the traditional corrugated sheet welding machine has a limited welding range and cannot be used in some specific welding occasions. Different manufacturers began to invent corrugated sheet welding machines suitable for themselves.
[0003] The original corrugated sheet welding machine can only weld corrugated fins, not round steel. Round steel can only be welded manually after the corrugated fins are welded. The round steel and corrugated fins on the corrugated sheet cannot be welded into shape at one time. Round steel welding requires a separate manual welding process, which is complicated and not conducive to improving production efficiency. Summary of the invention
[0004] The object of the present invention is to provide a welding machine for automatically welding the corrugated fins and round steel of a corrugated sheet, so as to solve the problem in the above background technology that the round steel and the corrugated fins cannot be welded into shape in one go.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding machine for automatic welding of corrugated fins and round steel of a corrugated sheet, comprising two welding boxes, a main support frame, two auxiliary support frames and two inner support frames, wherein there is an auxiliary support frame on the left and right sides of the main support frame, two inner support frames are arranged on the inner sides of the two auxiliary support frames, and there is a welding box behind the two inner support frames, a cover plate is installed in the upper middle part of the main support frame, a pushing cylinder is installed in front of the upper end face of the cover plate, linear guide rails are installed on the left and right sides of the upper end face of the cover plate, a sliding plate is installed above the two linear guide rails, the front of the sliding plate is connected to the pushing cylinder, and the sliding plate is connected to the pushing cylinder. Push rods are installed on both sides of the left and right sides of the lower surface of the moving plate, round steel storage boxes are installed on the top of the two auxiliary support frames, and two open grooves are opened on the bottom of the box body of the two round steel storage boxes, two pneumatic push rods are installed under the two auxiliary support frames, and push plates are installed on the top of the four pneumatic push rods, and the four push plates respectively penetrate the four open grooves, three transition plates are installed on the top of the two inner support frames, and the six transition plates are connected to the round steel storage boxes, round steel positioning grooves are installed on the top of the two inner support frames, and the two round steel positioning grooves are respectively located directly below the two push rods, and the six transition plates are connected to the round steel positioning grooves.
[0006] Preferably, fixed blocks are installed on the front and rear upper parts of the two inner support frames, a connecting rod is connected between the two fixed blocks on the same side, four baffles are installed on the two connecting rods, two linkage plates are installed on the two connecting rods, the four linkage plates are all on the outside of the baffles, electric push rods are installed on the front and rear sides of the two inner support frames, and the four electric push rods are connected to the linkage plates.
[0007] Preferably, the two round steel positioning grooves are V-shaped.
[0008] Preferably, the thickness of the two push plates is equal to the diameter of the round steel, and the upper end surfaces of the two push plates are inclined end surfaces.
[0009] Preferably, the height difference between the V-shaped bottom of the two round steel positioning grooves and the highest point of the round steel storage box does not exceed 30 cm.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] 1) The automatic loading function can reduce the number of auxiliary personnel in the welding process;
[0012] 2) After adding the function of automatic round steel welding, the process of welding round steel separately is saved, thus improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the present invention;
[0014] Figure 2 It is a schematic cross-sectional view of the structure of the present invention;
[0015] Figure 3 It is a schematic top view of the structure of the present invention;
[0016] Figure 4 It is a schematic diagram of the top view of the round steel storage box of the present invention.
[0017] In the figure: 1 main support frame, 2 cover plate, 3 push cylinder, 4 linear guide rail, 5 sliding plate, 6 push rod, 7 auxiliary support frame, 8 round steel storage box, 81 opening slot, 9 push plate, 10 pneumatic push rod, 11 inner support frame, 12 fixed block, 13 linkage plate, 14 electric push rod, 15 welding box, 16 linkage rod, 17 baffle, 18 round steel positioning groove, 19 transition plate. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] Example:
[0022] See also Figure 1-4 The present invention provides a technical solution: a welding machine for automatic welding of corrugated fins and round steel, comprising two welding boxes 15, a main support frame 1, two auxiliary support frames 7 and two inner support frames 11, wherein there is an auxiliary support frame 7 on the left and right sides of the main support frame 1, and there are two inner support frames 11 on the inner sides of the two auxiliary support frames 7, and there is a welding box 15 behind the two inner support frames 11, a cover plate 2 is installed in the middle part of the upper part of the main support frame 1, a pushing cylinder 3 is installed in front of the upper end face of the cover plate 2, linear guide rails 4 are installed on the left and right sides of the upper end face of the cover plate 2, and a sliding plate 5 is installed above the two linear guide rails 4, and the linear guide rails 4 limit the moving direction of the sliding plate 5 to prevent the sliding plate 5 from shaking during sliding, and the front of the sliding plate 5 is connected to the pushing cylinder 3, and the left and right sides of the lower surface of the sliding plate 5 are installed with push rods 6, and the push rods 6 can push the round steel to move;
[0023] A round steel storage box 8 is installed on the top of the two auxiliary support frames 7, and round steel can be stored in the round steel storage box 8. Two open grooves 81 are opened at the bottom of the box body of the two round steel storage boxes 8. Two pneumatic push rods 10 are installed under the two auxiliary support frames 7. Push plates 9 are installed on the top of the four pneumatic push rods 10. The four push plates 9 pass through the four open grooves 81 respectively. Three transition plates 19 are installed on the top of the two inner support frames 11, and the six transition plates 19 are connected to the round steel storage box 8. Round steel positioning grooves 18 are installed on the top of the two inner support frames 11. The two round steel positioning grooves 18 are respectively located directly below the two push rods 6, and the six transition plates 19 are connected to the round steel positioning grooves 18.
[0024] Fixed blocks 12 are installed on the front and back of the two inner support frames 11, and a connecting rod 16 is connected between the two fixed blocks 12 on the same side. Four baffles 17 are installed on the two connecting rods 16. When the baffle 17 contacts the round steel storage box 8, the empty space and part of the round steel storage box 8 can only store one round steel, avoiding the transportation of two round steels at a time. Two linkage plates 13 are installed on the two connecting rods 16, and the four linkage plates 13 are all on the outside of the baffle 17. Electric push rods 14 are installed on both sides of the front and back of the two inner support frames 11, and the four electric push rods 14 are connected to the linkage plates 13.
[0025] The two round steel positioning grooves 18 are in a V-shape, which can be positioned. When the round steel is in the round steel positioning groove 18, the round steel is on the extension line of the center of the semicircular groove of the welding box.
[0026] The thickness of the two push plates 9 is equal to the diameter of the round steel, and the upper end surfaces of the two push plates 9 are inclined end surfaces, so that the push plates 9 can only push out one round steel at a time.
[0027] The height difference between the V-shaped bottom of the two round steel positioning grooves 18 and the highest point of the round steel storage box 8 does not exceed 30 cm, so as to avoid the round steel from rushing out of the round steel positioning groove 18 due to the large kinetic energy obtained during rolling.
[0028] The worker puts the round steel into the round steel storage box 8, and the round steel rolls to the bottom of the round steel storage box 8 under the action of gravity, and starts the pneumatic push rod 10, which pushes the push plate 9, and the push plate 9 pushes out the round steel, and the baffle 17 clamps a pushed out round steel, closes the pneumatic push rod 10, and the pneumatic push rod 10 drives the push plate 9 to fall, opens the electric push rod 14, and the electric push rod 14 pushes the linkage plate 13, and the linkage plate 13 drives the linkage rod 16 to rotate, and the linkage rod 16 rotates to drive the baffle 17 to rotate, and the round steel rolls under the action of gravity, passes through the transition plate 19, and the round steel enters the round steel positioning groove 18. When the clamping teeth of the welding box 15 clamp the wave wing, start the pushing cylinder 3, and the pushing cylinder 3 pushes the sliding plate 5, and the sliding plate 5 drives the push rod 6, and the push rod 6 pushes the round steel in the round steel positioning groove 18. When the round steel passes through the welding box 15, the pressure plate of the welding box 15 presses the round steel downward, and the welding gun of the welding box 15 starts welding.
[0029] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding machine for automatically welding corrugated fins and round steel, comprising two welding boxes (15), a main support frame (1), two auxiliary support frames (7) and two inner support frames (11), characterized in that: There is a secondary support frame (7) on both sides of the main support frame (1), two inner support frames (11) are arranged on the inner sides of the two secondary support frames (7), and a welding box (15) is arranged behind the two inner support frames (11). A cover plate (2) is installed in the middle of the upper part of the main support frame (1), and a pushing cylinder (3) is installed in front of the upper end face of the cover plate (2). Linear guide rails (4) are installed on both sides of the upper end face of the cover plate (2), and a sliding plate (5) is installed above the two linear guide rails (4). The front of the sliding plate (5) is connected to the pushing cylinder (3), and push rods (6) are installed on both sides of the lower surface of the sliding plate (5). Round steel storage boxes are installed above the two secondary support frames (7). (8), the bottom of the two round steel storage boxes (8) are provided with two open grooves (81), the bottom of the two auxiliary support frames (7) are provided with two pneumatic push rods (10), the top of the four pneumatic push rods (10) are provided with push plates (9), the four push plates (9) respectively penetrate the four open grooves (81), the top of the two inner support frames (11) are provided with three transition plates (19), the six transition plates (19) are connected to the round steel storage boxes (8), the top of the two inner support frames (11) are provided with round steel positioning grooves (18), the two round steel positioning grooves (18) are respectively located directly below the two push rods (6), and the six transition plates (19) are connected to the round steel positioning grooves (18); Fixed blocks (12) are installed on the front and rear of the two inner support frames (11), and a connecting rod (16) is connected between the two fixed blocks (12) on the same side. Four baffles (17) are installed on the two connecting rods (16), and two linkage plates (13) are installed on the two linkage rods (16). The four linkage plates (13) are all outside the baffles (17). Electric push rods (14) are installed on both sides of the front and rear of the two inner support frames (11), and the four electric push rods (14) are connected to the linkage plates (13); the two round steel positioning grooves (18) are V-shaped.
2. The welding machine for automatic welding of corrugated fins and round steel of a corrugated sheet according to claim 1, characterized in that: The thickness of the two push plates (9) is equal to the diameter of the round steel, and the upper end surfaces of the two push plates (9) are inclined end surfaces.
3. The welding machine for automatic welding of corrugated fins and round steel of a corrugated sheet according to claim 1, characterized in that: The height difference between the V-shaped bottom of the two round steel positioning grooves (18) and the highest point of the round steel storage box (8) does not exceed 30 cm.
Citation Information
Patent Citations
Welding machine for automatically welding corrugated fins of corrugated sheets and round steel
CN212094950U