A spring automatic feeding and grinding device
By designing an automatic loading and grinding device, the springs are automatically sorted and arranged into the grinding mechanism by using the conveying and sieving, grabbing, transporting and unloading mechanisms, which solves the problem of low manual loading efficiency and improves the automation and efficiency of spring processing .
Patent Information
- Application Number
- CN202010217407.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2040-03-25
AI Technical Summary
The manual arrangement of springs has problems such as high working strength and low efficiency, which leads to a slow production rate of spring processing and grinding.
An automatic spring loading and grinding device is designed, including a conveying and screening mechanism, a connecting transition mechanism, a gripping mechanism, a transmission mechanism, a pushing mechanism, a cutting mechanism and a grinding mechanism. Through the cooperation of these mechanisms, the spring is screened. It is divided, grasped, pushed and arranged in sequence to the grinding mechanism to realize the automated loading and grinding process.
It effectively improves the degree of automation and processing efficiency of spring processing and grinding, and solves the problem of slow production rate caused by manual loading.
Smart Images

Figure CN111318954B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spring processing, in particular to an automatic spring feeding and grinding device. Background Art
[0002] When the spring is processed and ground, it is necessary to sort the springs and load them into the grinding disc in sequence before grinding. At present, the sorting and loading of springs before grinding are mostly done manually. The manual sorting and handling of springs has the problems of high work intensity, slow production rate and low work efficiency, which is not conducive to the subsequent processing of springs. Summary of the invention
[0003] The technical problem to be solved by the present invention is that the manual arrangement and transportation of springs has the problems of high work intensity and low work efficiency.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] A spring automatic feeding and grinding device comprises a conveying and screening mechanism, a connecting and transitioning mechanism, a grabbing mechanism, a transmission mechanism, a pushing mechanism, a feeding mechanism and a grinding mechanism, wherein the connecting and transitioning mechanism is installed between the conveying and screening mechanism and the transmission mechanism, the grabbing mechanism is installed above the connecting and transitioning mechanism and the transmission mechanism, the grabbing mechanism comprises a grabbing transmission member, a grabbing transmission member slidably installed on the grabbing transmission member, and a manipulator slidably installed on the grabbing transmission member up and down, a grabbing cylinder is installed on the grabbing transmission member, the manipulator is installed on the movable rod of the grabbing transmission member, the transmission mechanism comprises a transmission member, a grabbing transmission member installed on the transmission member A feeding pipe on one side of the conveying member and a spring placement groove arranged on the transmission member, the pushing mechanism includes a pushing conveying member and a pushing member slidably installed on the pushing conveying member, the pushing member includes a pushing cylinder and a push rod installed on the movable rod of the pushing cylinder, the push rod corresponds to the feeding pipe and the spring placement groove one by one, the feeding mechanism includes a feeding member, the feeding member has two, the two feeding members are combined to form a feeding cavity, the feeding cavity is connected with the feed port and the discharge port, the feed port is connected with the feeding pipe, the grinding mechanism includes a grinding disc, the grinding disc is provided with a spring placement groove, and the spring placement groove corresponds to the discharge port.
[0006] Furthermore, the conveying and screening mechanism includes a conveying member and a vibrating screen arranged below a feeding port of the conveying member, and one end of the connecting transition mechanism is arranged at a discharge end of the vibrating screen.
[0007] Furthermore, the connecting transition mechanism includes two connecting plates, a connecting motor installed on one side of the connecting plate, a reducer installed on the rotating shaft of the connecting motor, a partition installed between the two connecting plates, and a cover plate covered on the partition. A rotatable first driving wheel and a first driven wheel are installed at both ends of the inner side of each connecting plate. The first driving wheel and the first driven wheel are sleeved with a first conveyor belt. The partition is arranged between the two first conveyor belts. The rotating shaft of the reducer is connected to the two first driving wheels. A limiting plate is installed above the first conveyor belt at one end of the connecting plate.
[0008] Furthermore, the grabbing mechanism also includes a grabbing conveyor support frame and a grabbing motor, the grabbing conveyor is installed on the top of the grabbing conveyor support frame, and the grabbing motor is installed at one end of the grabbing conveyor.
[0009] Furthermore, the grabbing conveyor member includes a transmission guide rail fixing plate, a second driving wheel, a second driven wheel, a second conveyor belt, a transmission guide rail and a grabbing motor fixing seat, the transmission guide rail fixing plate is installed on the grabbing conveyor member support frame, the second driving wheel and the second driven wheel are rotatably installed at two ends of one side of the transmission guide rail fixing plate, the second driving wheel and the second driven wheel are sleeved with the second conveyor belt, the transmission guide rails have two, the two guide rails are respectively transversely installed on both sides of the second driving wheel and the second driven wheel, the two transmission guide rails are arranged parallel to the second conveyor belt, the grabbing motor fixing seat is installed on the side of the transmission guide rail fixing plate opposite to the second driving wheel, the grabbing motor is installed on the grabbing motor fixing seat, the rotating shaft of the grabbing motor is fixedly connected to the second driving wheel, and the grabbing transmission member is connected to the top of the second conveyor belt.
[0010] Furthermore, the transmission mechanism also includes a transmission motor, which is installed on the side of the top of the transmission member opposite to the discharge pipe, and a third driving wheel and three third driven wheels are rotatably installed on both sides of the inside of the transmission member, and two of the third driving wheels are installed on the rotating shaft of the transmission motor, and a third conveyor belt is sleeved on the third driving wheel and the third driven wheel, and the spring placement groove is arranged on the surface of the two third conveyor belts.
[0011] Furthermore, the pushing mechanism also includes a fixed frame and a pushing motor. There are four fixed frames, which are divided into two rows and are respectively installed on both sides of the top of the transmission member. The pushing conveyor is installed on the fixed frame, the pushing motor is installed on one side of the pushing conveyor, and the pushing member is installed in the pushing conveyor.
[0012] Furthermore, the pushing member is installed between the two fourth conveyor belts, and the pushing member also includes a pushing cylinder fixing plate, and the two ends of the pushing cylinder fixing plate are respectively fixed on the top of the two fourth conveyor belts, and the pushing cylinder is installed on the top of the pushing cylinder fixing plate. There are four pushing cylinders, and the movable rods of the four pushing cylinders extend to the bottom of the pushing cylinder fixing plate. There are four push rods, each of which is respectively installed on the movable rod of one of the pushing cylinders, and the push rods correspond one-to-one to the feeding pipe and the spring placement groove.
[0013] Furthermore, the blanking mechanism also includes a blanking piece support frame and a positioning piece, the blanking piece is installed on the blanking piece support frame, the positioning piece is installed at the bottom of one side of the blanking piece, and there are four feed ports, each of which corresponds to a blanking pipe.
[0014] Furthermore, the grinding mechanism also includes a base, the grinding discs are provided with two, each of the grinding discs is rotatably mounted on the base, each row of the spring receiving grooves has four, and the sides of the grinding discs are provided with positioning grooves that cooperate with the positioning members.
[0015] The beneficial effects of the present invention are:
[0016] The spring grabbing device designed in the present invention includes a conveying and screening mechanism, a connecting and transition mechanism, a grabbing mechanism, a transmission mechanism, a pushing mechanism, a unloading mechanism and a grinding mechanism. After the spring is screened by the conveying and screening mechanism, it is transported to the transmission mechanism through the connecting and transition mechanism and the grabbing mechanism. The spring is pushed into the unloading mechanism through the pushing mechanism at the top of the transmission mechanism, and then arranged in sequence in the grinding mechanism through the unloading mechanism. The device effectively solves the problem of slow production rate caused by manual feeding and grinding of springs, and effectively improves the degree of automation and processing efficiency of spring processing and grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the spring automatic feeding and grinding device of the present invention;
[0019] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the connecting transition mechanism in the spring automatic feeding and grinding device shown;
[0020] Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure of the grabbing mechanism in the spring automatic feeding and grinding device shown;
[0021] Figure 4 for Figure 3A schematic diagram of the three-dimensional structure of the grabbing conveyor in the grabbing mechanism shown;
[0022] Figure 5 for Figure 3 A schematic diagram of the three-dimensional structure of a grabbing transmission member in the grabbing mechanism shown;
[0023] Figure 6 for Figure 3 A schematic diagram of the three-dimensional structure of the manipulator in the grasping mechanism shown;
[0024] Figure 7 for Figure 6 A schematic diagram of the three-dimensional structure of the articulated frame fixing plate in the manipulator shown;
[0025] Figure 8 for Figure 6 A schematic diagram of the three-dimensional structure of the articulated frame of the gripper in the robot shown;
[0026] Fig. 9 for Figure 3 A schematic diagram of the matching relationship between the gripper and the gripper cylinder in the gripping mechanism shown;
[0027] Fig.10 for Fig. 9 A partial enlarged view of the grabbing mechanism at point A shown;
[0028] Fig.11 for Figure 1 The position relationship diagram of the pushing mechanism and the transmission mechanism in the spring automatic feeding and grinding device shown;
[0029] Fig.12 for Fig.11 An enlarged schematic diagram of point A in the spring automatic feeding and grinding device shown;
[0030] Fig.13 for Fig.11 The schematic diagram of the internal structure of the transmission mechanism in the spring automatic feeding and grinding device shown;
[0031] Fig.14 for Fig.11 The three-dimensional structural diagram of the pushing mechanism in the spring automatic feeding and grinding device shown;
[0032] Fig.15 for Fig.14 A schematic diagram of the three-dimensional structure of the material pushing and conveying member in the material pushing mechanism shown;
[0033] Fig.16 for Fig.14 A schematic diagram of the three-dimensional structure of a material pushing member in the material pushing mechanism shown;
[0034] Fig.17 for Fig.16 A schematic diagram of the three-dimensional structure of a push cylinder fixing plate in the push piece shown;
[0035] Fig.18 for Fig.16 A schematic diagram of the three-dimensional structure of the push rod in the push piece shown;
[0036] Fig.19 for Figure 1 A schematic diagram of the three-dimensional structure of the feeding mechanism and the grinding mechanism in the spring automatic feeding and grinding device shown;
[0037] Fig. 20 for Fig.19 A schematic diagram of the three-dimensional structure of the unloading mechanism in the spring automatic feeding and grinding device shown;
[0038] Fig.21 for Fig. 20 A schematic diagram of the three-dimensional structure of the blanking piece in the blanking mechanism;
[0039] Fig. 22 for Fig. 20 A schematic diagram of the internal structure of the blanking part in the blanking mechanism shown;
[0040] Fig.23 for Fig. 20 A schematic diagram of the three-dimensional structure of the positioning member in the blanking mechanism shown;
[0041] Fig.24 for Fig.19 The diagram shows the position relationship between the positioning part and the grinding disc in the spring automatic feeding and grinding device.
[0042] In the figure: 1. conveying and screening mechanism, 2. connecting transition mechanism, 3. grabbing mechanism, 4. transmission mechanism, 5. pushing mechanism, 6. unloading mechanism, 7. grinding mechanism, 11. conveying member, 12. vibrating screen, 21. connecting plate, 22. connecting motor, 23. reducer, 24. cover plate, 25. partition, 31. grabbing conveying member support frame, 32. grabbing conveying member, 33. grabbing motor, 34. grabbing transmission member, 35. manipulator, 41. transmission member, 42. transmission motor, 43. unloading pipe, 51. pushing conveying member, 52. pushing member, 53. fixed frame, 54. pushing motor, 61. unloading member, 62. unloading member support frame , 64, positioning member, 71, grinding disc, 72, base, 211, first driving wheel, 212, first driven wheel, 213, first conveyor belt, 214, limit plate, 321, transmission guide rail fixing plate, 322, second driving wheel, 323, second driven wheel, 324, second conveyor belt, 325, transmission guide rail, 326, grab motor fixing seat, 341, transmission cylinder fixing plate, 342, transmission guide groove, 343, transmission cylinder, 344, grab guide rail, 345, manipulator fixing plate, 351, articulated frame fixing plate, 352, grab cylinder, 353, articulated frame, 354, transmission rod, 355, clamping claw, 411, the first three driving gears, 412, third driven gear, 413, third conveyor belt, 414, spring placement slot, 511, pusher guide rail fixing plate, 512, fourth driving wheel, 513, fourth driven wheel, 514, fourth conveyor belt, 515, pusher guide rail, 516, connecting shaft, 517, pusher motor fixing seat, 521, pusher cylinder fixing plate, 522, pusher cylinder, 523, push rod, 524, slider, 525, pusher guide rail fixing plate, 611, feed port, 612, feed chute, 613, stop block, 614, baffle, 615, discharge port, 616, stop block mounting slot, 617, baffle mounting slot, 618 , block cylinder, 619, baffle cylinder, 641, positioning cylinder, 642, positioning block, 711, spring accommodating groove, 712, positioning groove, 3451, grabbing guide groove, 3511, grabbing cylinder mounting groove, 3512, articulated frame sliding groove, 3521, transmission rod fixing part, 3531, protrusion one, 3532, transmission rod sliding groove, 3533, clamping claw mounting groove, 3534, hinge hole, 3551, clamping claw transmission groove, 3552, articulated shaft, 5211, pushing cylinder mounting groove, 5231, push rod guide groove, 5232, push block, 5241, pusher guide groove, 5251, push rod guide rail, 6421, protrusion two. DETAILED DESCRIPTION
[0043] The present invention will now be described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basic structure of the present invention in a schematic manner, and therefore only shows the components related to the present invention.
[0044] like Figures 1 to 24 As shown, the present invention provides an automatic spring feeding and grinding device for arranging, transporting and grinding springs, comprising a conveying and screening mechanism 1, a connecting and transition mechanism 2, a grabbing mechanism 3, a transmission mechanism 4, a pushing mechanism 5, a unloading mechanism 6 and a grinding mechanism 7. The connecting and transition mechanism 2 is arranged between the conveying and screening mechanism 1 and the transmission mechanism 4. The connecting and transition mechanism 2 is used to transport the springs screened by the conveying and screening mechanism 1 to the bottom of the transmission mechanism 4. The grabbing mechanism 3 is arranged between the connecting and transition mechanism 2 and the transmission mechanism 4. The grabbing mechanism 3 is used to grab the springs from the connecting and transition mechanism 2 to the transmission mechanism 4. The pushing mechanism 5 is installed at the top of the transmission mechanism 4. The pushing mechanism 5 is used to push the springs from the transmission mechanism 4 into the unloading mechanism 6. The grinding mechanism 7 is installed at the bottom of the unloading mechanism 6 for grinding the springs dropped from the unloading mechanism 6.
[0045] The conveying and screening mechanism 1 comprises a conveying member 11 and a vibrating screen 12 arranged below a feeding port of the conveying member 11 . The conveying member 11 is used to convey the wound springs into the vibrating screen 12 , and the vibrating screen 12 is used to screen and sort the wound springs.
[0046] One end of the connecting transition mechanism 2 is arranged at the discharging end of the vibrating screen 12, and the connecting transition mechanism 2 includes a connecting plate 21, a connecting motor 22, a reducer 23, a cover plate 24 and a partition 25. There are two connecting plates 21, a partition 25 is arranged between the two connecting plates 21, and the top of the partition 25 is covered with a cover plate 24. A rotatable first driving wheel 211 and a first driven wheel 212 are arranged at both ends of the inner side of each connecting plate 21. Each first driving wheel 211 and the first driven wheel 212 are sleeved with a first conveyor belt 213. The partition 25 is arranged between the two first conveyor belts 213, and a conveying cavity is formed between the bottom of the cover plate 24 and the top of the first conveyor belt 213. The connecting motor 22 is installed at one end outside the connecting plate 21, and a reducer 23 is installed on the output shaft of the connecting motor 22. The rotating shaft of the reducer 23 is connected to the first driving wheel 211 inside the two connecting plates 21, and the limit plate 214 is installed above the first conveyor belt 213. During operation, the connecting motor 22 is started, and the connecting motor 22 drives the first conveyor belt 213 to rotate through the first driving wheel 211. The spring is transmitted to the limit plate 214 through the first conveyor belt 213, and the grabbing mechanism 3 grabs the spring at the limit plate 214 and transports it to the transmission mechanism.
[0047] The grabbing mechanism 3 includes a grabbing conveyor support frame 31, a grabbing conveyor 32, a grabbing motor 33, a grabbing transmission member 34 and a manipulator 35. The grabbing conveyor 32 is detachably mounted on the top of the grabbing conveyor support frame 31, the grabbing motor 33 is fixedly mounted on one end of the grabbing conveyor 32, the grabbing transmission member 34 is slidably mounted on a side of the grabbing conveyor 32 opposite to the grabbing motor 33, and the manipulator 35 is mounted on the grabbing transmission member 34.
[0048] The grabbing conveyor 32 includes a transmission guide rail fixing plate 321, a second driving wheel 322, a second driven wheel 323, a second conveyor belt 324, a transmission guide rail 325 and a grabbing motor fixing seat 326. The transmission guide rail fixing plate 321 is detachably mounted on the grabbing conveyor support frame 31. The second driving wheel 322 and the second driven wheel 323 are rotatably mounted at both ends of one side of the transmission guide rail fixing plate 321. The second driving wheel 322 and the second driven wheel 323 are sleeved with a second conveyor belt 324. The transmission guide rail 325 has two, and the two guide rails are transversely mounted on the second driving wheel 322 and On both sides of the second driven wheel 323, two transmission guide rails 325 are arranged parallel to the second conveyor belt 324, and a grabbing motor fixing seat 326 is fixedly installed on the transmission guide rail fixing plate 321 on the side opposite to the second driving wheel 322. The grabbing motor 33 is installed on the grabbing motor fixing seat 326, and the rotating shaft of the grabbing motor 33 is fixedly connected to the second driving wheel 322. The grabbing transmission member 34 is slidably installed on the transmission guide rail 325, and the grabbing transmission member 34 is fixedly connected to the top of the second conveyor belt 324. The grabbing transmission member 34 slides back and forth on the transmission guide rail 325 through the forward and reverse rotation of the grabbing motor 33.
[0049] The grabbing transmission member 34 includes a transmission cylinder fixing plate 341, a transmission guide groove 342, a transmission cylinder 343, a grabbing guide rail 344 and a manipulator fixing plate 345. The transmission cylinder fixing plate 341 is fixedly mounted on the second conveyor belt 324. Two transmission guide grooves 342 are arranged on the back of the transmission cylinder fixing plate 341. Each transmission guide groove 342 is clamped on a transmission guide rail 325. A transmission cylinder 343 is installed on the top of the front side of the transmission cylinder fixing plate 341. The movable rod of the transmission cylinder 343 is fixed on the movable rod of the transmission cylinder 343. A manipulator fixing plate 345 is fixedly installed, two grabbing guide rails 344 are installed on both sides of the front bottom of the transmission cylinder fixing plate 341, and two grabbing guide grooves 3451 corresponding to the grabbing guide rails 344 are provided on the back of the manipulator fixing plate 345. The manipulator fixing plate 345 can be slidably mounted on the grabbing guide rails 344 through the grabbing guide grooves 3451. The manipulator 35 is fixedly installed on the manipulator fixing plate 345, and the manipulator 35 slides back and forth on the grabbing guide rails 344 through the extension and retraction of the transmission cylinder 343.
[0050] The manipulator 35 comprises an articulated frame fixing plate 351, a grabbing cylinder 352, an articulated frame 353, a transmission rod 354 and a clamping claw 355. The articulated frame fixing plate 351 is fixedly mounted on the manipulator fixing plate 345. The articulated frame fixing plate 351 is provided with a grabbing cylinder mounting groove 3511 and four articulated frame sliding grooves 3512. The four articulated frame sliding grooves 3512 are divided into two rows, and each row of articulated frame sliding grooves 3512 has two, which are respectively provided on both sides of the grabbing cylinder mounting groove 3511. The articulated frames 353 have three, and each articulated frame 353 is in a "concave" shape. Two protrusions 3531 are provided on both sides of the top of the articulated frames 353. The three articulated frames 353 are installed at the bottom of the articulated frame fixing plate 351. The protrusions 3531 on the top of the articulated frames 353 are 531 is clamped in the sliding groove 3512 of the articulated frame, and the front and rear articulated frames 353 can slide back and forth to adjust the spacing between the three articulated frames 353 through the cooperation of the protrusion 3531 and the sliding groove 3512 of the articulated frame. In this embodiment, the front and rear articulated frames 353 are fixed to the bottom of the articulated frame fixing plate 351 by bolts, and the surface of the articulated frame 353 is provided with a transmission rod sliding groove 3532, and the interior of the articulated frame 353 is provided with a clamping claw mounting groove 3533. The bottom of both sides of the articulated frame 353 is provided with eight hinge holes 3534, and the eight hinge holes 3534 are opposite to each other. The transmission rod sliding groove 3532 and the hinge holes 3534 are connected with the clamping claw mounting groove 3533. There are twelve clamping claws 355, and each clamping claw 355 has a clamping claw on the top. Transmission groove 3551, a hinge shaft 3552 is installed in the middle of the clamping jaws 355, the twelve clamping jaws 355 are divided into three groups, each group of clamping jaws 355 has four, the tops of the four clamping jaws 355 are crossed in pairs, so that the clamping jaw transmission groove 3551 at the top of the clamping jaws 355 is connected in a cross state, the crossed clamping jaws 335 are hinged in the clamping jaw mounting groove 3533 through the hinge shaft 3552 and the hinge hole 3534 at the bottom of the hinge frame 353, the clamping jaw transmission groove 3551 at the top of the clamping jaw 355 is connected with the transmission rod sliding groove 3532 on the surface of the hinge frame 353, the grabbing cylinder 352 is fixedly installed on the grabbing cylinder mounting groove 3511 on the top of the hinge frame fixing plate 351, and the movable rod of the grabbing cylinder 352 extends to the hinge frame fixing plate 351 through the grabbing cylinder mounting groove 3511 At the bottom of the plate 351, a transmission rod fixing piece 3521 is installed on the movable rod of the grabbing cylinder 352, and there are two transmission rods 354. The two transmission rods 354 are respectively installed on both sides of the transmission rod fixing piece 3521, and the two transmission rods 354 respectively pass through the transmission rod sliding grooves 3532 on both sides of the surface of the hinge frame 353 and the clamping claw transmission groove 3551 on the top of the clamping claw 355. The movable rod of the grabbing cylinder 352 is telescopic to drive the transmission rod 354 to move up and down in the intersection area of the transmission rod sliding groove 3532 and the clamping claw transmission groove 3551 on the top of the clamping claw 355. The transmission rod 354 drives the crossed clamping claws 355 through the displacement of the two clamping claw transmission grooves 3551, and the crossed clamping claws 355 are opened and closed by rotating around the hinge shaft 3552 through the movement of the transmission rod.
[0051] The pushing mechanism 5 includes a pushing conveyor 51, a pushing member 52, a fixed frame 53 and a pushing motor 54. There are four fixed frames 53, and the four fixed frames 53 are divided into two rows. The two rows of fixed frames 53 are respectively fixedly mounted on both sides of the top of the transmission member 41. The pushing conveyor 51 is mounted on the fixed frame 53, the pushing motor 54 is mounted on one side of the pushing conveyor 51, and the pushing member 52 is mounted in the pushing conveyor 51. The pushing member 52 reciprocates between the pushing conveyor 51 through the operation of the pushing motor 54.
[0052] The pusher conveyor 51 includes a pusher guide rail fixing plate 511, a fourth driving wheel 512, a fourth driven wheel 513, a fourth conveyor belt 514, a pusher guide rail 515, a connecting shaft 516 and a pusher motor fixing seat 517. The pusher guide rail fixing plate 511 has two, and the two pusher guide rail fixing plates 511 are respectively mounted on the fixing frames 53 on both sides of the top of the transmission member 41, and one end of the outer side of one of the pusher guide rail fixing plates 511 is mounted with a pusher motor fixing seat 517, and the pusher motor 54 is mounted on the pusher motor fixing seat 517, and the fourth driving wheel 512 and the fourth driven wheel 513 are mounted at both ends of the inner side of each pusher guide rail fixing plate 511. A fourth conveyor belt 514 is sleeved on the driving wheel 512 and the fourth driven wheel 513, and a pushing piece guide rail 515 is installed between the fourth driving wheel 512 and the fourth driven wheel 513. The pushing piece guide rail 515 is arranged parallel to the fourth conveyor belt 514, and the pushing piece 52 is slidably installed on the pushing piece guide rail 515. A connecting shaft 516 is connected between the fourth driving wheels 512 on the inner sides of the two pushing piece guide fixing plates 511, and one end of the connecting shaft 516 is fixedly installed on the rotating shaft of the pushing motor 54. The pushing motor 54 drives the fourth driving wheel 512 to rotate via the connecting shaft 516, and the fourth conveyor belt 514 and the fourth driven wheel 513 rotate along with the fourth driving wheel 512.
[0053] The pusher 52 includes a pusher cylinder fixing plate 521, a pusher cylinder 522, a push rod 523, a slider 524 and a push rod guide rail fixing plate 525. The two ends of the bottom of the pusher cylinder fixing plate 521 are fixedly installed on the top of the two fourth conveyor belts 514. Sliders 524 are installed at the two ends of the bottom of the pusher cylinder fixing plate 521. The slider 524 is provided with a pusher guide groove 5241. The pusher guide groove 5241 is sleeved on the pusher guide rail 515. The pusher cylinder fixing plate 521 reciprocates along the pusher guide rail 515 through the pusher guide groove 5241. Four pusher cylinder mounting grooves 5211 are provided on the pusher cylinder fixing plate 521. The pusher cylinder 522 has four pushers, each of which is installed on the pusher cylinder fixing plate 521 through a pusher cylinder mounting groove 5211. The movable rod of 22 extends to the bottom of the push cylinder fixed plate 521 through the push cylinder mounting groove 5211, the push rod guide rail fixing plate 525 is installed at the bottom of the push cylinder fixed plate 521, and the push rod guide rail fixing plate 525 is located at the rear side of the movable rod of the push cylinder 522, the push rod guide rail fixing plate 525 is installed with four push rod guide rails 5251, the push rod 523 is fixedly installed on the movable rod of the push cylinder 522, each push rod 523 has a push rod guide groove 5231 on the rear side, each push rod guide groove 5231 corresponds to a push rod guide rail 5251, the push rod 523 slides up and down on the push rod guide rail 5251 through the extension and retraction of the push cylinder 522, the push rod 523 is in an "L" shape, and a raised push block 5232 is provided at the bottom of the push rod 523, and the push block 5232 is used to push the spring into the discharge pipe 43.
[0054] The unloading mechanism 6 includes an unloading piece 61, an unloading piece support frame 62 and a positioning piece 64. The unloading piece 61 is detachably mounted on the unloading piece support frame 62, and the positioning piece 64 is detachably mounted on the bottom of one side of the unloading piece 61. There are two unloading pieces, each of which is provided with a unloading trough 612. The two unloading pieces 61 are detachably engaged for easy repair. The unloading trough 612 forms a pipe for the spring to fall through the engagement of the unloading pieces 61. In this embodiment, the two unloading pieces 61 are engaged by bolts. Four feeding ports 611 are provided on the top of the unloading piece 61. The unloading trough 612 inside the unloading piece 61 is connected to the feeding port 611. The bottom of each unloading trough 612 is connected to a corresponding discharge port 615. The spring enters the unloading trough 612 through the feeding port 611 under the action of gravity, and then falls out through the discharge port 615 The side wall of the material discharge piece 61 is provided with a stop block mounting groove 616 and a baffle mounting groove 617, both of which pass through the material discharge chute 612, and the baffle mounting groove 617 has one, and the baffle mounting groove 617 is arranged near the discharge port 615, and a slidable baffle 614 is installed in the baffle mounting groove 617, and a baffle cylinder 619 is installed on the side wall of the material discharge piece 61, and the baffle 614 is fixedly mounted on the movable rod of the baffle cylinder 619, and the baffle 614 slides in the baffle mounting groove 617 driven by the movable rod of the baffle cylinder 619, so that part of the baffle 614 extends into the baffle mounting groove 617, and the baffle 614 is used to prevent the spring located at the bottom from falling, and there are four stop block mounting grooves 616, and each stop block mounting groove 616 is arranged corresponding to a material discharge chute 612.
[0055] The stop block mounting groove 616 is arranged above the baffle mounting groove 617, and a stop block 613 is movably mounted in each stop block mounting groove 616. A stop block cylinder 618 is also installed on the outside of the blanking part 61. The stop block 613 is fixedly mounted on the movable rod of the stop block cylinder 618. The stop block 613 can be extended into the blanking trough 612 under the action of the movable rod of the stop block cylinder 618, so that the penultimate spring is squeezed and fixed on the cavity wall of the blanking trough 612 under the supporting action of the stop block 613, thereby realizing the fixing effect on the spring. When unloading, the unloading trough 612 of the unloading part 61 is filled with springs, and the baffle 614 extends into the unloading trough 612 through the baffle mounting groove 617 to block the spring at the bottom, and the stop block 613 squeezes and fixes the second-to-last spring on the cavity wall of the unloading trough 612, and the baffle 614 contracts, and the spring at the bottom falls into the unloading mechanism 6 under the action of gravity; then the baffle 614 extends into the unloading trough 612, and the stop block 613 contracts, and the spring at the bottom falls under the action of gravity and contacts the baffle 614, and the stop block 613 pushes and holds the spring, and the spring repeats the above movement through the stop block 613 and the baffle 614 to realize unloading in sequence.
[0056] The positioning member 64 is detachably mounted on the rear bottom of the blanking member 61. The positioning member 64 includes a positioning cylinder 641 and a positioning block 642. The positioning cylinder 641 is connected to the blanking member 61. The positioning block 642 is mounted on the movable rod of the positioning cylinder 641. A second protrusion 6421 is provided at one end of the positioning block 642. The second protrusion 6421 is in a "U"-shaped structure. The material of the second protrusion 6421 is a metal with a certain elasticity. In this embodiment, the material of the second protrusion 6421 is stainless steel or metal copper. An opening for mounting bolts is provided on the second protrusion 6421. The second protrusion 6421 is in a tightened state through the cooperation of the bolt and the nut. The thickness of the second protrusion 6421 can be adjusted by the nut to adapt to different types of grinding mechanisms 7. When positioning, the movable rod of the positioning cylinder 641 is stretched to lower the positioning block 642 to the grinding mechanism 7. The positioning block 642 is positioned by the cooperation between the second protrusion 6421 and the grinding mechanism 7.
[0057] The grinding mechanism 7 includes a grinding disc 71 and a base 72. There are two grinding discs 71 in total. Each grinding disc 71 is rotatably mounted on the base 72. A spring receiving groove 711 is provided on the surface of the grinding disc 71. The number of each row of spring receiving grooves 711 is consistent with the number of discharge ports 615 at the bottom of the blanking piece 61 and corresponds one to one. It should be noted that in this embodiment, the four spring receiving grooves 711 arranged along the radial direction of the grinding disc 71 are in one row. A positioning groove 712 is provided on the outer peripheral surface of the grinding disc 71. When the positioning block 642 is lowered onto the grinding mechanism 7, the second protrusion 6421 at one end of the positioning block 642 is clamped into the positioning groove 712 on the side of the grinding disc 71 to achieve positioning. At this time, the discharge port 615 at the bottom of the blanking piece 61 corresponds one to one with the spring receiving groove 711 on the surface of the grinding disc 71. The spring enters the spring receiving groove 711 on the grinding disc 71 in sequence through the discharge port 615 at the bottom of the blanking piece 61. If the second protrusion 6421 at one end of the positioning block 642 is not aligned with the positioning groove 712 on the outer peripheral surface of the grinding disc 71, the spring accommodating groove 711 is misaligned with the discharge port 615 at the bottom of the blanking piece 61, the baffle 614 in the blanking piece 61 will not open, the spring cannot fall, and the device stops running.
[0058] The movement process of the spring automatic feeding and grinding device of the present invention will be described below in conjunction with the accompanying drawings.
[0059] The spring to be processed is placed in the conveying member 11, and the spring enters the vibrating screen 12 through the conveying member 11 for screening and sorting. The sorted spring enters the connecting transition mechanism 2 from the discharge end of the vibrating screen 12, and the connecting motor 22 is started. The connecting motor 22 drives the first driving wheel 211 to rotate through the reducer 23, and the first conveyor belt 213 drives the spring to follow the first driving wheel 211 to move. When the spring contacts the limit plate 214, the grabbing motor 33 is started, and the grabbing motor 33 rotates through the second driving wheel 322 to drive the second conveyor belt 324 to rotate. The manipulator follows the conveyor belt 324 from the top of the transmission mechanism 4 to the top of the connecting transition mechanism 2 through the grabbing transmission member 34, and the movable rod of the grabbing cylinder 352 drives the transmission rod 354 to descend, and the clamp The claw 355 is opened under the drive of the transmission rod 354, the movable rod of the transmission cylinder 343 descends, and the manipulator 35 is driven to descend to the spring by the manipulator fixing plate 345. The movable rod of the grabbing cylinder 352 drives the transmission rod 354 to rise. The clamping claw 355 is closed and grabs the spring under the drive of the transmission rod 354. The movable rod of the transmission cylinder 343 rises, the motor 33 reverses, and the manipulator 35 reaches the transport mechanism. The movable rod of the grabbing cylinder 352 drives the transmission rod 354 to descend, and the clamping claw 355 is opened under the drive of the transmission rod 354. The spring clamped by the clamping claw 355 falls into the spring placement groove 414 on the transmission mechanism 4, and the transmission motor 42 is started. The transmission motor 42 drives the third conveyor belt 413 to rotate through the third driving gear 411. , the spring in the spring placement groove 414 moves with the third conveyor belt 413 to the top of the transmission mechanism, the transmission motor 42 pauses, the movable rod of the pushing cylinder 522 descends, and the push rod 523 follows the movable rod of the pushing cylinder 522 to descend into the spring placement groove 414, the spring placement groove 414 corresponds to the push rod 523 on the unloading pipe 43 and the pushing mechanism 5, the pushing motor 54 is started to rotate forward, the pushing motor 54 drives the fourth conveyor belt 514 to move through the fourth active wheel 512, the push rod 523 follows the fourth conveyor belt 514 to move, the push rod 523 pushes the spring into the unloading pipe 43 through the pushing block 5232 at the bottom, the movable rod of the pushing cylinder 522 rises, the pushing motor 54 reverses, and the spring enters the unloading part 6 of the unloading mechanism 6 from the unloading pipe 43 1, the positioning block 642 on the positioning piece 64 at the bottom of one side of the blanking piece 61 descends under the push of the positioning cylinder 641, and the protrusion 6421 at one end of the positioning block 642 is engaged with the positioning groove 712 on the side of the grinding disc 71. At this time, the discharge port 615 at the bottom of the blanking piece 61 corresponds to the spring receiving groove 711 on the surface of the grinding disc 71. The spring enters the blanking groove 612 through the feed port 611 at the top of the blanking piece 61. The movable rod of the baffle cylinder 619 is pushed forward to make the baffle 614 block the discharge port 615. The movable rod of the block cylinder 618 drives the block 613 to retract. When the spring contacts the baffle 614, the block cylinder 618 pushes the block 613 forward to resist the penultimate spring, and the baffle cylinder 619 drives the baffle 614 to retract and open.The spring at the bottom falls into the spring receiving groove 711 on the grinding disc 71 through the discharge port 615 under the action of gravity, the baffle 614 is closed, the stop block 613 is retracted, the positioning block 642 is raised by the positioning cylinder 641, and the grinding disc 71 rotates. If the positioning block 642 is lowered and the second protrusion 6421 cannot be engaged with the positioning groove 712, the baffle 614 cannot be opened, and the device stops running. The unloading mechanism 6 and the grinding mechanism 7 repeat the above movements to realize the precise unloading of the springs in sequence.
[0060] The spring automatic feeding and grinding device disclosed in the present invention separates and arranges the wound springs through the cooperation between the conveying and screening mechanism 1, the connecting transition mechanism 2, the grabbing mechanism 3, the transmission mechanism 4, the pushing mechanism 5, the unloading mechanism 6 and the grinding mechanism 7, and sequentially conveys and arranges the springs in the spring receiving groove of the grinding disc, with four springs placed each time, thereby effectively solving the problem of slow production rate caused by manual feeding of springs and effectively improving the degree of automation and processing efficiency of spring processing and grinding.
[0061] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the scope of the present invention through the above description. The technical scope of this invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A spring automatic feeding and grinding device, characterized in that: It includes a conveying and screening mechanism, a connecting and transitioning mechanism, a grabbing mechanism, a transmission mechanism, a pushing mechanism, a feeding mechanism and a grinding mechanism. The connecting and transitioning mechanism is installed between the conveying and screening mechanism and the transmission mechanism. The grabbing mechanism is installed above the connecting and transitioning mechanism and the transmission mechanism. The grabbing mechanism includes a grabbing transmission member, a grabbing transmission member that can be slid left and right on the grabbing transmission member, and a manipulator that can be slid up and down on the grabbing transmission member. A grabbing cylinder is installed on the grabbing transmission member. The manipulator is installed on the movable rod of the grabbing transmission member. The transmission mechanism includes a transmission member, a feeding pipe installed on one side of the transmission member, and a spring placement groove arranged on the transmission member. The pushing mechanism includes a pushing transmission member and A pushing piece slidably mounted on a pushing conveyor, the pushing piece comprising a pushing cylinder and a pushing rod mounted on a movable rod of the pushing cylinder, the pushing rod corresponding one-to-one to the feeding tube and the spring placement groove, the feeding mechanism comprising a feeding piece, the feeding piece having two, each of which is provided with a feeding groove, the top of each of which is provided with a feeding port, the feeding grooves of the two feeding pieces are combined to form a spring falling pipe, the bottom of each of the feeding grooves is connected with a corresponding discharge port, the spring falling pipe is connected with the feeding port and the discharge port, the feeding port is connected with the feeding tube, the grinding mechanism comprises a grinding disc, the grinding disc is provided with a spring accommodating groove, and the spring accommodating groove corresponds to the discharge port.
2. The spring automatic feeding and grinding device according to claim 1, characterized in that: The conveying and screening mechanism includes a conveying member and a vibrating screen arranged below a feeding port of the conveying member, and one end of the connecting transition mechanism is arranged at a discharging end of the vibrating screen.
3. The spring automatic feeding and grinding device according to claim 1, characterized in that: The connecting transition mechanism includes two connecting plates, a connecting motor installed on one side of the connecting plate, a reducer installed on the rotating shaft of the connecting motor, a partition installed between the two connecting plates, and a cover plate covered on the partition. A rotatable first driving wheel and a first driven wheel are installed at both ends of the inner side of each connecting plate. The first driving wheel and the first driven wheel are sleeved with a first conveyor belt. The partition is arranged between the two first conveyor belts. The rotating shaft of the reducer is connected to the two first driving wheels. A limiting plate is installed above the first conveyor belt at one end of the connecting plate.
4. The spring automatic feeding and grinding device according to claim 1, characterized in that: The grabbing mechanism also includes a grabbing conveyor support frame and a grabbing motor. The grabbing conveyor is installed on the top of the grabbing conveyor support frame, and the grabbing motor is installed at one end of the grabbing conveyor.
5. The spring automatic feeding and grinding device according to claim 1, characterized in that: The grabbing conveyor member includes a transmission guide rail fixing plate, a second driving wheel, a second driven wheel, a second conveyor belt, a transmission guide rail and a grabbing motor fixing seat, the transmission guide rail fixing plate is installed on the grabbing conveyor member support frame, the second driving wheel and the second driven wheel are rotatably installed at two ends of one side of the transmission guide rail fixing plate, the second driving wheel and the second driven wheel are sleeved with the second conveyor belt, the transmission guide rails are provided with two, the two guide rails are respectively transversely installed on both sides of the second driving wheel and the second driven wheel, the two transmission guide rails are arranged parallel to the second conveyor belt, the grabbing motor fixing seat is installed on the side of the transmission guide rail fixing plate opposite to the second driving wheel, the grabbing motor is installed on the grabbing motor fixing seat, the rotating shaft of the grabbing motor is fixedly connected to the second driving wheel, and the grabbing transmission member is connected to the top of the second conveyor belt.
6. The spring automatic feeding and grinding device according to claim 1, characterized in that: The transmission mechanism also includes a transmission motor, which is installed on the top of the transmission member on one side opposite to the discharge pipe. A third driving wheel and three third driven wheels are rotatably installed on both sides of the transmission member. Two third driving wheels are installed on the rotating shaft of the transmission motor. A third conveyor belt is sleeved on the third driving wheel and the third driven wheel, and the spring placement groove is set on the surface of the two third conveyor belts.
7. The spring automatic feeding and grinding device according to claim 1, characterized in that: The pushing mechanism also includes a fixed frame and a pushing motor. There are four fixed frames, which are divided into two rows and respectively installed on both sides of the top of the transmission member. The pushing conveyor is installed on the fixed frame, the pushing motor is installed on one side of the pushing conveyor, and the pushing member is installed in the pushing conveyor.
8. The spring automatic feeding and grinding device according to claim 7, characterized in that: The pushing conveyor includes two fourth conveyor belts, the pushing member is installed between the two fourth conveyor belts, the pushing member also includes a pushing cylinder fixing plate, the two ends of the pushing cylinder fixing plate are respectively fixed on the top of the two fourth conveyor belts, the pushing cylinder is installed on the top of the pushing cylinder fixing plate, the pushing cylinder has four, the movable rods of the four pushing cylinders extend to the bottom of the pushing cylinder fixing plate, the pushing rods have four, each of the pushing rods is respectively installed on the movable rod of one of the pushing cylinders, and the push rods correspond one-to-one to the feeding pipe and the spring placement groove.
9. The spring automatic feeding and grinding device according to claim 6, characterized in that: The unloading mechanism also includes an unloading piece support frame and a positioning piece. The unloading piece is installed on the unloading piece support frame, and the positioning piece is installed at the bottom of one side of the unloading piece. There are four feed ports, and each feed port corresponds to a unloading pipe.
10. The spring automatic feeding and grinding device according to claim 9, characterized in that: The grinding mechanism also includes a base, the grinding discs are provided with two, each of the grinding discs is rotatably mounted on the base, each row of the spring receiving grooves has four, and the sides of the grinding discs are provided with positioning grooves that cooperate with the positioning members.
