An automatic drop test system

Abstract

The present invention discloses an automatic drop test system, comprising: a frame, a material storage mechanism and a drop test mechanism; the material storage mechanism is arranged on the frame, the material storage mechanism comprises a material storage box, a conveyor belt, a discharging mechanism and a blocking mechanism, a plurality of material storage stations are arranged on the material storage box, the conveyor belt is arranged on one side of the material storage box, the discharging mechanism is arranged on the side of the material storage box away from the conveyor belt, and the discharging mechanism is provided with a push plate for entering and exiting the material storage box, and the drop test mechanism is arranged at one end of the conveyor belt, the drop test mechanism comprises a drop bracket, a plurality of drop card plates, a plurality of groups of opposing cylinders and a pushing mechanism, the drop card plates are arranged on the drop bracket at longitudinal intervals, the topmost drop card plate corresponds to the conveyor belt, each drop card plate comprises two opening and closing plates, the two opening and closing plates are connected with a group of opposing cylinders correspondingly, the two opening and closing plates are driven to separate or close together by the opposing cylinders, and the pushing mechanism is arranged at intervals below the drop card plates located at the bottom layer.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical equipment, in particular to an automatic drop test system. Background Art

[0002] A drop tester is a test device specially used to test the drop damage and impact resistance of products during transportation and use. There are many types of drop testers on the market, and there are test equipment of different specifications for different test requirements of different products. The basic actions of a drop tester are grabbing, lifting and releasing. Some products need to undergo multiple drop tests. The existing drop tester can only grab one product at a time for a single drop test. In addition to being unable to meet the full inspection work of large production, it also requires repeated grabbing, lifting and releasing actions. Repeated actions take a lot of time, affecting test efficiency. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide an automatic drop test system which does not require a robot to grasp a product and can perform multiple drop tests, thereby improving the test efficiency.

[0004] In order to achieve the above object, the solution of the present invention is:

[0005] The lifting mechanism is a kind of lifting mechanism that lifts up and drops down, and the lifting mechanism of lifting up and drops down ...

[0006] After adopting the above scheme, when the present invention is used, the discharging mechanism pushes the products in multiple storage stations onto the conveyor belt, and multiple products can be output at one time. The conveyor belt sequentially transports the products toward the direction of the drop test mechanism. When the first product is transported to the top opening and closing plate of the drop test mechanism, other products are blocked by the blocking mechanism. The two opening and closing plates at the top layer are separated under the drive of the opposing cylinders, so that the product falls into the next layer of opening and closing plates. At the same time, the opposing cylinders at the top layer drive the two opening and closing plates to close together, ready to receive the second product. After the next layer of opening and closing plates senses the product, the opposing cylinders are started to allow the product to enter the next layer of opening and closing plates until the product falls into the pushing mechanism, and the pushing mechanism sends the product out, completing multiple drop tests of the same product. The present invention adopts a storage mechanism to replace the traditional manipulator to clamp the product. By setting a multi-layer openable and closable drop card plate through the drop test mechanism, multiple drop tests of the product can be realized, saving the time of the manipulator to repeatedly grab and release the product, and improving the test efficiency.

[0007] Furthermore, the automatic drop test system of the present invention also includes a feeding mechanism with a conveyor belt. One end of the conveyor belt of the feeding mechanism is connected to the conveyor belt of the storage mechanism, and the other end is connected to the drop test mechanism, so as to facilitate the transportation of the product. At the same time, the shape of the product can be converted through the feeding mechanism. For example, by setting the conveying direction of the conveyor belt of the feeding mechanism to be perpendicular to the conveying direction of the conveyor belt, the horizontally placed product can be converted to the vertically placed one.

[0008] Furthermore, the feeding mechanism is also provided with a force-applying mechanism, which includes a feeding cylinder, a feeding bracket, a feeding push plate and a pushing shield. The feeding cylinder is installed on the feeding bracket, and the feeding push plate is connected to the feeding cylinder. The pushing shield is arranged on one side of the feeding bracket, and one end of the feeding shield is engaged with the outer side of the topmost drop card plate of the drop test mechanism to prevent the feeding push plate from throwing the product out of the drop test mechanism when the feeding cylinder moves too fast.

[0009] Furthermore, the storage box includes a back plate arranged longitudinally, a support plate arranged at the bottom of the back plate, and a partition that divides the back plate into multiple storage stations. The bottoms of the back plate and the partition are fixedly mounted on a frame, and a support plate is arranged between two adjacent partitions. One end of the partition is connected to the back plate, and the other end is connected to the front plate. A discharge port for the product to pass through is formed between the front plate and the support plate.

[0010] Furthermore, the support plate is arranged on the partition in a stepped shape, the bottom surface of the front plate is arranged in a stepped shape, and the conveyor belt is a smooth strip, which is inclined and arranged on the side of the storage box corresponding to the front plate.

[0011] Furthermore, the discharging mechanism includes a plurality of push plates corresponding to the material storage stations, a mounting plate connected to one end of each push plate, and a cylinder connected to the mounting plate. The push plate is arranged at one end of the material storage box away from the conveyor belt. An opening for the push plate to pass through is provided at a position corresponding to each push plate on the back plate of the material storage box. The cylinder is installed on a frame. The cylinder can drive the mounting plate to reciprocate, thereby driving the push plate in and out of the material storage box, and pushing the products placed in each material storage station of the material storage box onto the conveyor belt.

[0012] Furthermore, the blocking mechanism includes a blocking plate, a buffer plate and a blocking cylinder. The blocking plate is connected to the blocking cylinder, and the blocking cylinder is installed on a cylinder bracket. The cylinder bracket is arranged on a conveyor belt between the drop test mechanism and the storage box. The buffer plate is arranged below the blocking plate to prevent damage to the product when the blocking plate is pressed down.

[0013] Furthermore, in order to prevent the product from leaving the conveyor belt during transportation, the conveyor belt is also equipped with a limiting guide frame, which includes a baffle plate arranged on the side of the conveyor belt away from the storage box and multiple guide plates corresponding to the partitions of the storage box. The end of each guide plate away from the storage box is fixed to a connecting plate, and the connecting plate is connected to a pushing cylinder. The connecting plate is driven up and down by the pushing cylinder to limit the position of the product on the conveyor belt. The blocking mechanism is arranged on the limiting guide frame.

[0014] Furthermore, the material storage mechanism also includes a material shortage detection mechanism. The blocking mechanism is arranged at one end of the conveyor belt close to the feeding mechanism, and the material shortage detection mechanism is arranged above the conveyor belt between the blocking mechanism and the material storage box to detect whether there is a product on the conveyor belt.

[0015] Furthermore, the drop test mechanism also includes a plurality of support plates corresponding to the drop card plate, a notch is provided at the position of the support plate corresponding to the drop card plate, the drop card plate is provided on the bottom surface of the support plate, except for the topmost support plate, the remaining support plates are respectively provided with a drop guide plate with a card edge on both sides of the corresponding notch, and the two drop guide plates on the same support plate are inclined with the upper one larger and the lower one smaller, so as to prevent the product from falling out of the notch of the support plate when falling.

[0016] Furthermore, the pushing mechanism of the drop test mechanism includes a drop bottom plate, a pushing plate and a pushing cylinder. The pushing cylinder is fixed on the drop bottom plate and connected to the pushing plate. When the product falls to the drop bottom plate, the pushing cylinder drives the pushing plate to push the product out of the drop bottom plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The three-dimensional Figure 1 .

[0018] Figure 2 The three-dimensional Figure 2 .

[0019] Figure 3 The three-dimensional Figure 3 .

[0020] Figure 4 The three-dimensional structure of the material storage mechanism and the material feeding mechanism of the present invention Figure 1 .

[0021] Figure 5 The three-dimensional structure of the material storage mechanism and the material feeding mechanism of the present invention Figure 2 .

[0022] Figure 6 The three-dimensional structure of the material storage mechanism and the material feeding mechanism of the present invention Figure 3 .

[0023] Figure 7 It is a three-dimensional diagram of the drop test mechanism of the present invention. DETAILED DESCRIPTION

[0024] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0026] like Figures 1 to 3As shown, the present invention discloses an automatic drop test system, which includes a frame 1, a storage mechanism 2 and a drop test mechanism 4; the storage mechanism 2 is arranged on the frame 1, the storage mechanism 2 includes a storage box 21, a conveyor belt 22, a discharge mechanism 23 and a blocking mechanism 24, a plurality of storage stations are arranged on the storage box 21, the conveyor belt 22 is arranged on one side of the storage box 21, the discharge mechanism 23 is arranged on the side of the storage box 21 away from the conveyor belt 22, and the discharge mechanism 23 is provided with a push plate 231 for entering and exiting the storage box 21, and the drop test mechanism 4 Arranged at one end of the conveying belt 22, the drop test mechanism 4 includes a drop bracket 41, a plurality of drop card plates 42, a plurality of groups of opposing cylinders 43 and a pushing mechanism 44. The drop card plates 42 are arranged on the drop bracket 41 at longitudinal intervals, and the topmost drop card plate 42 corresponds to the conveying belt 22. Each drop card plate 42 includes two opening and closing plates, and the two opening and closing plates are connected to a group of opposing cylinders 43 respectively. The two opening and closing plates are driven to separate or close together by the opposing cylinders 43, and the pushing mechanism 44 is arranged at intervals below the drop card plates 42 located at the bottom layer.

[0027] The present invention is provided with a storage mechanism 2 having a plurality of storage stations, wherein the plurality of storage stations push products onto a conveyor belt 22 through a discharging mechanism 23, and the conveyor belt 22 sequentially transports the products toward a drop test mechanism 4. When the first product is transported to the top opening and closing plate of the drop test mechanism 4, other products are blocked by a blocking mechanism 24, and the two opening and closing plates at the top are separated under the drive of a counter-fire cylinder 43, so that the product falls into the next opening and closing plate. At the same time, the top counter-fire cylinder 43 drives the two opening and closing plates to close together, ready to receive the second product. After the next opening and closing plate senses the product, the counter-fire cylinder 43 is started, so that the product enters the next opening and closing plate, until the product falls into a pushing mechanism 44, and the pushing mechanism 44 sends the product out, completing multiple drop tests of the same product. The present invention adopts a storage mechanism 2 to replace the traditional manipulator to clamp the product, and the drop test mechanism 4 is provided with a multi-layer openable drop card plate 42 to realize multiple drop tests of the product, saving the time of the manipulator to repeatedly grab and release the product, and improving the test efficiency.

[0028] like Figures 4 to 6As shown, in this embodiment, the storage box 21 includes a back plate 211 arranged in a longitudinal direction, a support plate 212 arranged at the bottom of the back plate 211, and a partition 213 that divides the back plate 211 into a plurality of storage stations. The bottoms of the back plate 211 and the partition 213 are fixedly arranged on the frame 1, and a support plate 212 is arranged between two adjacent partitions 213. The support plate 212 is arranged on the partition 213 in a stepped manner. One end of the partition 213 is connected to the back plate 211, and the other end is connected to the front plate 214. The bottom surface of the front plate 214 is arranged in a stepped manner, and a discharge port 215 for the product to pass through is formed between the front plate 214 and the support plate 212. The conveyor belt 22 is a smooth strip in this embodiment. The conveyor belt 22 is obliquely arranged on the side of the storage box 21 corresponding to the front plate 214. The upper end of the conveyor belt 22 corresponds to the storage box 21, and the lower part of the conveyor belt 22 is connected to the feeding mechanism 3. The discharging mechanism 23 includes a plurality of push plates 231 corresponding to the material storage stations, a mounting plate 232 connected to one end of each push plate 231, and a cylinder 233 connected to the mounting plate 232. The push plate 231 is arranged at one end of the material storage box 21 away from the conveyor belt 22. An opening 216 for the push plate 231 to pass through is provided at a position corresponding to each push plate 231 on the back plate 211 of the material storage box 21. The cylinder 233 is installed on the frame 1. The cylinder 233 can drive the mounting plate 232 to reciprocate, thereby driving the push plate 231 to enter and exit the material storage box 21, and push the products placed in each material storage station of the material storage box 21 to the conveyor belt 22. The blocking mechanism 24 includes a blocking plate 241, a buffer plate and a blocking cylinder 243. The blocking plate 241 is connected to the blocking cylinder 243. The blocking cylinder 243 is installed on a cylinder bracket 244. The cylinder bracket 244 is arranged on the conveyor belt 22 between the drop test mechanism 4 and the storage box 21. The buffer plate is arranged below the blocking plate 241 to prevent damage to the product when the blocking plate 241 is pressed down.

[0029] In order to prevent the product from leaving the conveyor belt during transportation, the conveyor belt 22 is also equipped with a limiting guide frame 25. The limiting guide frame 25 includes a baffle 251 arranged on the side of the conveyor belt 22 away from the storage box 21 and a plurality of guide plates 252 corresponding to the partition 213 of the storage box 21. The end of each guide plate 252 away from the storage box 21 is fixed on a connecting plate 253. The connecting plate 253 is connected to a pushing cylinder 254. The connecting plate 253 is driven up and down by the pushing cylinder 254, so that the product on the conveyor belt 22 can be limited. The blocking mechanism 24 is arranged on the limiting guide frame 25.

[0030] The material storage mechanism 2 also includes a material shortage detection mechanism. The blocking mechanism 24 is arranged at one end of the conveyor belt 22 close to the feeding mechanism 3. The material shortage detection mechanism is arranged above the conveyor belt 22 between the blocking mechanism 24 and the material storage box 21 to detect whether there is a product on the conveyor belt 22.

[0031] In order to facilitate product transmission, the automatic drop test system of the present invention further includes a feeding mechanism 3 having a conveyor belt 31, one end of the conveyor belt 31 of the feeding mechanism 3 is connected to the conveyor belt 22 of the storage mechanism 2, and the other end is connected to the drop test mechanism 4. The feeding mechanism can also convert the form of the product, for example, by setting the conveying direction of the conveyor belt of the feeding mechanism to be perpendicular to the conveying direction of the conveyor belt, the horizontally placed product can be converted to a longitudinally placed product. In order to simulate artificial force so that the product has a certain force before the drop test, the feeding mechanism 3 is also provided with a force mechanism 32, which includes a feeding cylinder 321, a feeding bracket 322, a feeding push plate 323 and a pushing shield 324. The feeding cylinder 321 is installed on the feeding bracket 322, and the feeding push plate 323 is connected to the feeding cylinder 321. In the present invention, a connecting block 325 is fixed on the slider of the feeding cylinder 321, and one end of the feeding push plate 323 is fixed together with the connecting block 325, so that when the feeding cylinder 323 drives the connecting block 325 to move, the feeding push plate 323 can be driven to move together. The pushing shield 324 is arranged on one side of the feeding bracket 322, and one end of the feeding shield 324 is matched with the outer side of the topmost drop card plate 42 of the drop test mechanism 4 to prevent the feeding push plate 323 from throwing the product out of the drop test mechanism 4 when the feeding cylinder 321 moves too fast.

[0032] like Figure 7 As shown, the drop test mechanism 4 also includes a plurality of support plates 45 corresponding to the drop card plate 42, and a notch 451 is provided at the position of the support plate corresponding to the drop card plate 42. The drop card plate 42 is arranged on the bottom surface of the support plate 45. Except for the topmost support plate 45, the other support plates 45 are respectively provided with a drop guide plate 46 with a clamping edge on both sides of the corresponding notch. The two drop guide plates 46 on the same support plate 45 are inclinedly arranged with the upper one larger and the lower one smaller, so as to prevent the product from falling off the notch 451 of the support plate 45 when falling.

[0033] The pushing mechanism 44 of the drop test mechanism 4 can be as shown in the figure, including a drop bottom plate 441, a pushing plate 442 and a pushing cylinder 443. The pushing cylinder 443 is fixed on the drop bottom plate 441 and connected to the pushing plate 442. When the product falls to the drop bottom plate 441, the pushing cylinder 443 drives the pushing plate 442 to push the product to the outside of the drop bottom plate 441.

[0034] When the utility model is used, workers replenish products on the storage box 21 of the storage mechanism 2, or directly use the loading mechanism instead of manual loading. After loading is completed, the automatic drop test system of the present invention is started, and the products in each storage station can be discharged onto the conveyor belt 22 at one time through the discharging mechanism 23. When the products pass through the feeding mechanism 3, the feeding mechanism 3 is activated to push the products one by one to the top layer of the drop test mechanism 4, and the drop test of the products layer by layer is completed in the drop test mechanism 4, and finally discharged to the production line.

[0035] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. An automatic drop test system, characterized in that: include: A frame, a storage mechanism and a drop test mechanism; the storage mechanism is arranged on the frame, the storage mechanism includes a storage box, a conveyor belt, a discharging mechanism and a blocking mechanism, the storage box is provided with a plurality of storage stations, the conveyor belt is arranged on one side of the storage box, the discharging mechanism is arranged on the side of the storage box away from the conveyor belt, and the discharging mechanism is provided with a push plate for entering and exiting the storage box, and the drop test mechanism is arranged at one end of the conveyor belt, the drop test mechanism includes a drop bracket, a plurality of drop card plates, a plurality of groups of opposing cylinders and a pushing mechanism, the drop card plates are arranged on the drop bracket at longitudinal intervals, the topmost drop card plate corresponds to the conveyor belt, each drop card plate includes two opening and closing plates, the two opening and closing plates are connected with a group of opposing cylinders, the two opening and closing plates are driven to separate or close together by the opposing cylinders, and the pushing mechanism is arranged at intervals below the drop card plates located at the bottom layer; It also includes a feeding mechanism with a conveyor belt, one end of the conveyor belt of the feeding mechanism is connected to the conveyor belt of the storage mechanism, and the other end is connected to the drop test mechanism; The feeding mechanism is also provided with a force-applying mechanism, which includes a feeding cylinder, a feeding bracket, a feeding push plate and a pushing shield. The feeding cylinder is installed on the feeding bracket, and the feeding push plate is connected to the feeding cylinder. The pushing shield is arranged on one side of the feeding bracket, and one end of the feeding shield is matched with the outer side of the topmost drop card plate of the drop test mechanism to prevent the feeding push plate from throwing the product out of the drop test mechanism when the feeding cylinder moves too fast. The material storage box includes a back plate arranged in a longitudinal direction, a support plate arranged at the bottom of the back plate, and a partition plate that divides the back plate into a plurality of material storage stations. The bottoms of the back plate and the partition plate are fixedly arranged on the frame, a support plate is arranged between two adjacent partition plates, one end of the partition plate is connected to the back plate, and the other end is connected to the front plate, and a discharge port for the product to pass through is formed between the front plate and the support plate; The support plate is arranged on the partition plate in a stepped shape, the bottom surface of the front plate is arranged in a stepped shape, and the conveyor belt is a smooth strip, which is inclinedly arranged on the side of the storage box corresponding to the front plate; The discharging mechanism includes a plurality of push plates corresponding to the material storage stations, a mounting plate connected to one end of each push plate, and a cylinder connected to the mounting plate. The push plates are arranged at one end of the material storage box away from the conveyor belt. Openings for the push plates to pass through are provided on the back plate of the material storage box at positions corresponding to each push plate, and the cylinder is installed on the frame.

2. An automatic drop test system as claimed in claim 1, characterized in that: The blocking mechanism includes a blocking plate, a buffer plate and a blocking cylinder. The blocking plate is connected to the blocking cylinder. The blocking cylinder is installed on a cylinder bracket. The cylinder bracket is arranged on a conveyor belt between the drop test mechanism and the storage box. The buffer plate is arranged below the blocking plate.

3. An automatic drop test system as claimed in claim 1, characterized in that: The conveyor belt is also equipped with a limiting guide frame, which includes a baffle plate arranged on the side of the conveyor belt away from the storage box and multiple guide plates corresponding to the storage box partitions. The end of each guide plate away from the storage box is fixed on a connecting plate, and the connecting plate is connected to a pushing cylinder.

4. An automatic drop test system as claimed in claim 1, characterized in that: The drop test mechanism also includes a plurality of support plates corresponding to the drop card plate, a notch is provided at the position of the support plate corresponding to the drop card plate, the drop card plate is provided on the bottom surface of the support plate, and except for the topmost support plate, the remaining support plates are respectively provided with a drop guide plate with a card edge on both sides of the corresponding notch, and the two drop guide plates on the same support plate are inclinedly arranged with the upper one larger and the lower one smaller.

5. An automatic drop test system as claimed in claim 1, characterized in that: The pushing mechanism of the drop test mechanism comprises a drop bottom plate, a pushing plate and a pushing cylinder, wherein the pushing cylinder is fixed on the drop bottom plate and connected to the pushing plate.

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