A low temperature vacuum frying equipment

By designing the cooling and unloading components and impurity removal and filtering components in the low-temperature vacuum frying equipment, the problem of insufficient cooling during the unloading process after frying is completed and the lack of impurity removal and filtration when circulating oil is solved, achieving rapid food cooling and The frying quality is improved, and the work efficiency and product qualification rate are improved.

CN111406764BActive Publication Date: 2025-01-21吕丙生
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Patent Information

Application Number
CN202010250847.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-01
Publication Date
2025-01-21
Estimated Expiration
2040-04-01

AI Technical Summary

Technical Problem

The prior art cannot quickly cool during the discharge process after frying, resulting in high scalding risk, low working efficiency, and lack of decompression and filtering components when recycling oil, which affects the quality of frying and product passing rate.

Method used

A low-temperature vacuum frying equipment is designed, including a cooling and discharging component and an impurity removal and filtering component. The cooling and unloading assembly pumps cooling water into the heat dissipation cavity through a water pump and circulating water pipe to achieve rapid cooling of food; the impurity removal and filter assembly blocks and collects food residues in the oil through the impurity removal cavity and filter screen plate.

Benefits of technology

It achieves rapid cooling of food, reduces the risk of scalding, and improves the safety and efficiency of unloading; through the impurity removal filter assembly, the frying quality is improved, the product qualification rate is enhanced, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a low-temperature vacuum frying device, which belongs to the technical field of food processing. The device comprises a sealing box, a sealing cover, an air duct and an air pump, wherein one side of the air pump is connected with the air duct, a side of the air duct away from the air pump is provided with a sealing box, a top end of the sealing box is provided with a sealing cover, a frying chamber is provided inside the sealing box, a heating wire is symmetrically provided on one side of the frying chamber, and a dust removal filter component is provided at the bottom end of the sealing box. The device prevents scalding during unloading by providing a cooling material discharge component, improves the safety of material discharge, ensures personal safety, improves the cooling effect, saves packaging time, saves manpower and material resources, and improves work efficiency. By providing the dust removal filter component, the dust removal chamber and the filter screen are used to block and collect food residues in the oil, thereby preventing the residues from mixing into the food and reducing the food quality, improving the product qualification rate, and reducing the work cost.
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Description

Technical Field

[0001] The invention belongs to the technical field of food processing, and in particular relates to low-temperature vacuum frying equipment. Background Art

[0002] Frying is a method of cooking and drying food, which is a process of placing food in high temperature oil to heat and cook it quickly. Frying can kill microorganisms in food and extend the shelf life of food. It can also improve the flavor of food, increase the nutritional value of food, and give food a unique golden color. Fried nuts and nuts products are crispy, tender and beautiful in color.

[0003] The existing technology has the following problems:

[0004] 1. When unloading the fried video, it cannot be cooled quickly, which reduces work efficiency, wastes packaging time, easily causes burns, threatens personal safety, and cannot absorb and collect excess oil, which wastes manpower and material resources and increases frying costs;

[0005] 2. No impurity removal and filtering components are set up during the oil circulation process, resulting in a large amount of food residue in the oil, affecting the quality of frying, reducing the product qualification rate, increasing production costs, and affecting product quality. Summary of the invention

[0006] In order to solve the problems raised in the above background technology, the present invention provides a low-temperature vacuum frying equipment, which has the characteristics of cooling, feeding, impurity removal and filtration.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a low-temperature vacuum frying equipment, comprising a sealed box, a sealed cover, an air duct and an air pump, wherein one side of the air pump is connected to the air duct, a sealed box is arranged on the side of the air duct away from the air pump, a sealed cover is arranged on the top of the sealed box, a frying chamber is arranged inside the sealed box, heating wires are symmetrically arranged on one side of the frying chamber, a debris removal and filtering assembly is arranged at the bottom of the sealed box, an oil storage tank is arranged on one side of the debris removal and filtering assembly, and a cooling and feeding assembly is arranged on one side of the sealed box.

[0008] Preferably, the cooling unloading assembly includes a unloading baffle, a heat dissipation cavity, a heat sink, a material storage cavity, a circulating water pipe, a cooling water tank, a water pump, a roller and an oil absorption plate, wherein a cooling water tank is provided on one side of the material storage cavity, a water pump is provided on the surface of the cooling water tank, one side of the water pump is connected to the circulating water pipe, the side of the circulating water pipe away from the circulating water pipe is connected to the heat dissipation cavity, a heat sink is provided on the surface of the heat dissipation cavity, a unloading baffle is connected to one side of the material storage cavity, an oil absorption plate is provided inside the material storage cavity, and rollers are symmetrically provided at the bottom end of the oil absorption plate.

[0009] Preferably, the impurity removal and filtering assembly includes an oil pipe, a buffer spring, an impurity removal chamber, a sealing door, a mounting seat, a filter screen, an oil storage box and a grille, wherein an oil pipe is provided at the top of the oil storage box, a grille is provided inside the oil pipe, a buffer spring is connected to the top of the inner top of the oil storage box, a bottom end of the buffer spring is connected to the impurity removal chamber, a sealing door is provided on one side of the impurity removal chamber, a mounting seat is connected to the inner wall surface of the oil storage box, and a filter screen is provided inside the mounting seat.

[0010] Preferably, a steam-water separator is connected to one side of the vacuum pump, an air guide pipe is connected to one side of the steam-water separator, and a condenser is arranged on the surface of the air guide pipe.

[0011] Preferably, a manipulator is provided at the top of the sealing cover, and a control box is provided on one side of the surface of the sealing box corresponding to the manipulator.

[0012] Preferably, a placement rack is provided at the bottom end of the sealed box, and a stepping motor is provided inside the placement rack corresponding to the bottom end of the sealed box.

[0013] Preferably, the unloading baffle is connected to one side of the material storage chamber by a hinge, and a collecting groove is provided inside the material storage chamber corresponding to the bottom end of the oil absorption plate.

[0014] Preferably, the heat dissipation cavity is mounted on the surface of the material storage cavity by means of fixing bolts, and heat dissipation silicone grease is applied between the heat dissipation cavity and the heat sink.

[0015] Preferably, the bottom ends of the oil pipes are respectively configured as a short pipe and a long pipe, and the oil storage box and the oil storage tank are connected via a sealing hose.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention provides a cooling material unloading component, and a water pump is used to pump water out of the cooling water tank and flow it along the circulating water pipe and the heat dissipation cavity to quickly cool the food in the storage cavity, thereby preventing scalding during unloading, improving the safety of unloading, ensuring personal safety, improving the cooling effect, saving packaging time, saving manpower and material resources, and improving work efficiency.

[0018] 2. The present invention sets up a cleaning filter assembly, and the cleaning cavity and the filter screen are used to isolate and collect food residues in the oil, thereby preventing the residues from mixing into the food and reducing the food quality, improving the product qualification rate, ensuring the frying effect, and reducing the working cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention;

[0020] Figure 2It is a schematic diagram of the structure of the cooling and blanking assembly of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the impurity removal and filtering component of the present invention.

[0022] In the figure: 1. Cooling and unloading assembly; 11. Unloading baffle; 12. Heat dissipation chamber; 13. Heat sink; 14. Storage chamber; 15. Circulating water pipe; 16. Cooling water tank; 17. Water pump; 18. Roller; 19. Oil absorption plate; 2. Frying chamber; 3. Sealing box; 4. Sealing cover; 5. Heating wire; 6. Air guide pipe; 7. Air pump; 8. De-impurity filter assembly; 81. Oil pipe; 82. Buffer spring; 83. De-impurity chamber; 84. Sealing door; 85. Mounting seat; 86. Filter screen; 87. Oil storage tank; 88. Grille; 9. Oil storage tank. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-3 The present invention provides the following technical solutions: a low-temperature vacuum frying device, comprising a sealed box 3, a sealed cover 4, an air guide pipe 6 and an air pump 7, one side of the air pump 7 is connected with the air guide pipe 6, the side of the air guide pipe 6 away from the air pump 7 is provided with a sealed box 3, the top of the sealed box 3 is provided with a sealed cover 4, a frying chamber 2 is provided inside the sealed box 3, one side of the frying chamber 2 is symmetrically provided with a heating wire 5, the bottom end of the sealed box 3 is provided with a dust removal filter assembly 8, one side of the dust removal filter assembly 8 is provided with an oil storage tank 9, and one side of the sealed box 3 is provided with a cooling and unloading assembly 1;

[0025] The cooling unloading assembly 1 comprises a discharge baffle 11, a heat dissipation cavity 12, a heat sink 13, a material storage cavity 14, a circulating water pipe 15, a cooling water tank 16, a water pump 17, a roller 18 and an oil absorption plate 19, wherein a cooling water tank 16 is arranged on one side of the material storage cavity 14, a water pump 17 is arranged on the surface of the cooling water tank 16, a circulating water pipe 15 is connected to one side of the water pump 17, a side of the circulating water pipe 15 away from the circulating water pipe 15 is connected to the heat dissipation cavity 12, a heat sink 13 is arranged on the surface of the heat dissipation cavity 12, a discharge baffle 11 is connected to one side of the material storage cavity 14, an oil absorption plate 19 is arranged inside the material storage cavity 14, and rollers 18 are symmetrically arranged at the bottom end of the oil absorption plate 19;

[0026] The impurity removal filter assembly 8 includes an oil pipe 81, a buffer spring 82, an impurity removal chamber 83, a sealing door 84, a mounting seat 85, a filter screen 86, an oil storage box 87 and a grille 88, wherein the oil pipe 81 is arranged at the top of the oil storage box 87, the grille 88 is arranged inside the oil pipe 81, the top of the inner part of the oil storage box 87 is connected to the buffer spring 82, the bottom end of the buffer spring 82 is connected to the impurity removal chamber 83, a sealing door 84 is arranged on one side of the impurity removal chamber 83, the inner wall surface of the oil storage box 87 is connected to the mounting seat 85, and the filter screen 86 is arranged inside the mounting seat 85.

[0027] Specifically, one side of the air pump 7 is connected to a steam-water separator, one side of the steam-water separator is connected to an air guide pipe 6 , and a condenser is provided on the surface of the air guide pipe 6 .

[0028] By adopting the above technical solution, the vacuuming effect and the quality of low-temperature frying are guaranteed.

[0029] Specifically, a manipulator is disposed on the top of the sealing cover 4 , and a control box is disposed on one side of the surface of the sealing box 3 corresponding to the manipulator.

[0030] By adopting the above technical solution, the convenience of opening and closing the sealing cover 4 is improved, and the working efficiency is guaranteed.

[0031] Specifically, a placement rack is provided at the bottom end of the sealed box 3 , and a stepping motor is provided inside the placement rack corresponding to the bottom end of the sealed box 3 .

[0032] By adopting the above technical solution, the frying effect of food is improved and the quality of oil removal in the sealed box 3 is guaranteed.

[0033] Specifically, the unloading baffle 11 is connected to one side of the material storage chamber 14 through a hinge, and a collecting groove is provided inside the material storage chamber 14 corresponding to the bottom end of the oil absorption plate 19 .

[0034] By adopting the above technical solution, the convenience of unloading is improved and the excess oil can be collected.

[0035] Specifically, the heat dissipation cavity 12 is mounted on the surface of the material storage cavity 14 by means of fixing bolts, and heat dissipation silicone grease is applied between the heat dissipation cavity 12 and the heat sink 13 .

[0036] By adopting the above technical solution, the stability of the heat dissipation cavity 12 is improved and the heat dissipation effect is guaranteed.

[0037] Specifically, the bottom ends of the oil pipe 81 are respectively configured as a short pipe and a long pipe, and the oil storage box 87 and the oil storage tank 9 are connected via a sealing hose.

[0038] By adopting the above technical solution, the quickness of oil and fat extraction is ensured and the extraction efficiency is improved.

[0039] The water pump 17 in the present invention is an existing disclosed technology, and the selected model is SOB-623.

[0040] The vacuum pump 7 in the present invention is an existing disclosed technology, and the selected model is CQB-412.

[0041] The working principle and use process of the present invention are as follows: first, the control box on one side of the sealed box 3 of the present invention is adjusted, and the control box controls the manipulator to drive the sealing cover 4 to move. After the sealing cover 4 moves, the food is added to the inside of the frying chamber 2 in the sealed box 3, and then the sealing cover 4 is closed again and the vacuum pump 7 is turned on. The vacuum pump 7 starts to extract the air in the sealed box 3 along the air guide pipe 6. During the vacuuming process, the condenser tube dissipates heat and cools the air guide pipe 6 to prevent damage to the equipment caused by excessive temperature. During the process of vacuuming the sealed box 3, the oil pipe 81 connected to its bottom end sucks the grease in the oil storage tank 87 into the inside of the sealed box 3 due to pressure changes. When the grease covers the top of the food in the frying chamber 2, the vacuum pump 7 and the oil pipe 81 are turned off, and then the heating wire 5 is started to heat the oil in the sealed box 3. After the grease is heated, the food is fried. During the frying process, the stepper motor is mobilized The frying chamber 2 rotates to heat the food evenly. After the frying of the food is completed, the sealing box 3 is first inflated to ensure that the pressure returns to normal, and then the oil pipe 81 is opened to allow the grease to flow into the oil storage tank 87. The food residue is blocked and collected by the impurity removal chamber 83 when it flows into the oil storage tank 87. The flow of grease drives the buffer spring 82 to vibrate, ensuring that the residue in the impurity removal chamber 83 can shake off the oil. After the grease has flowed out, the control box is started to control the manipulator to open the sealing cover 4, and then the frying chamber 2 is taken out by the manipulator and the food is poured into the storage chamber 14. When the food enters the storage chamber 14, the water pump 17 is started to pump out the water in the cooling water tank 16. The water flows along the circulating water pipe 15 into the heat dissipation chamber 12 and circulates to dissipate heat when it is full. The residual grease in the food is adsorbed by the oil absorption plate 19. After the food is cooled, the unloading baffle 11 can be opened along the hinge to unload the food.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low-temperature vacuum frying device, comprising a sealing box (3), a sealing cover (4), an air guide tube (6) and an air pump (7), characterized in that: An air guide tube (6) is connected to one side of the air pump (7); a sealing box (3) is provided on the side of the air guide tube (6) away from the air pump (7); a sealing cover (4) is provided at the top of the sealing box (3); a frying chamber (2) is provided inside the sealing box (3); a heating wire (5) is symmetrically provided on one side of the frying chamber (2); a dust removal filter assembly (8) is provided at the bottom end of the sealing box (3); an oil storage tank (9) is provided on one side of the dust removal filter assembly (8); and a cooling and feeding assembly (1) is provided on one side of the sealing box (3); The cooling unloading assembly (1) comprises a discharge baffle (11), a heat dissipation cavity (12), a heat sink (13), a material storage cavity (14), a circulating water pipe (15), a cooling water tank (16), a water pump (17), a roller (18) and an oil absorption plate (19), wherein a cooling water tank (16) is arranged on one side of the material storage cavity (14), a water pump (17) is arranged on the surface of the cooling water tank (16), a circulating water pipe (15) is connected to one side of the water pump (17), a heat dissipation cavity (12) is connected to the side of the circulating water pipe (15) away from the circulating water pipe (15), a heat sink (13) is arranged on the surface of the heat dissipation cavity (12), a discharge baffle (11) is connected to one side of the material storage cavity (14), an oil absorption plate (19) is arranged inside the material storage cavity (14), and rollers (18) are symmetrically arranged at the bottom end of the oil absorption plate (19); The impurity removal filter assembly (8) comprises an oil pipe (81), a buffer spring (82), an impurity removal chamber (83), a sealing door (84), a mounting seat (85), a filter screen (86), an oil storage box (87) and a grille (88), wherein the oil pipe (81) is arranged at the top of the oil storage box (87), the grille (88) is arranged inside the oil pipe (81), the top of the oil storage box (87) is connected to the buffer spring (82), the bottom of the buffer spring (82) is connected to the impurity removal chamber (83), a sealing door (84) is arranged on one side of the impurity removal chamber (83), the inner wall surface of the oil storage box (87) is connected to the mounting seat (85), and the filter screen (86) is arranged inside the mounting seat (85); One side of the air pump (7) is connected to a steam-water separator, one side of the steam-water separator is connected to an air guide pipe (6), and a condenser is provided on the surface of the air guide pipe (6); A manipulator is provided at the top of the sealing cover (4), and a control box is provided on one side of the surface of the sealing box (3) corresponding to the manipulator; A placement rack is provided at the bottom end of the sealing box (3), and a stepping motor is provided inside the placement rack corresponding to the bottom end of the sealing box (3); The unloading baffle (11) is connected to one side of the material storage chamber (14) via a hinge, and a collecting groove is provided inside the material storage chamber (14) corresponding to the bottom end of the oil absorption plate (19).

2. A low-temperature vacuum frying equipment according to claim 1, characterized in that: The heat dissipation cavity (12) is mounted on the surface of the material storage cavity (14) by means of fixing bolts, and heat dissipation silicone grease is applied between the heat dissipation cavity (12) and the heat sink (13).

3. The low-temperature vacuum frying equipment according to claim 1, characterized in that: The bottom ends of the oil pipe (81) are respectively configured as a short pipe and a long pipe, and the oil storage box (87) and the oil storage tank (9) are connected via a sealing hose.

Citation Information

Patent Citations

  • Steam heating type chip semi-product processing equipment with season spraying and heating assembly

    CN106376624A

  • Full automatic low-temperature vacuum frying device

    CN106857733A

  • Low-temperature vacuum frying equipment

    CN212065506U