Electric high-pressure water flow box cleaning machine

The electric high-pressure water jet box cleaning machine is designed to automatically clean plastic boxes by using a motor-driven chain transmission and high-pressure water jet. This solves the problems of high labor intensity and poor hygiene, and improves cleaning efficiency and ease of operation.

CN111420956BActive Publication Date: 2025-11-04陈树松
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Patent Information

Application Number
CN202010368284.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-30
Publication Date
2025-11-04
Estimated Expiration
2040-04-30

AI Technical Summary

Technical Problem

In existing technologies, cleaning plastic boxes in large-scale farms is labor-intensive, unsanitary, difficult, dirty, and tiring, and manual scrubbing is inefficient.

Method used

Design an electric high-pressure water jet cleaning machine that uses a motor-driven chain transmission, combined with high-pressure water jets and adjustable pressure strip brushes to achieve automated cleaning.

Benefits of technology

It reduces labor intensity, improves cleaning efficiency, improves hygiene conditions, is easy to operate, and saves water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of electric box cleaning machine, in particular to a kind of electric high-pressure water flow box cleaning machine, it includes cleaning machine body, the cleaning machine body includes front preparatory table, cleaning tunnel component and rear sliding table;The front end of the cleaning tunnel component is provided with front preparatory table, and the rear end of the cleaning tunnel component is provided with rear sliding table;It uses power delivery by motor, and uses high-pressure water flow, and quickly flushes the dirt in box, with the advantages of being able to reduce labor intensity, easy to operate, improve labor efficiency and the like.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electric box cleaning machines, in particular to an electric high-pressure water flow box cleaning machine. BACKGROUND

[0002] When raising mice in large-scale farms, the main breeding tool is a plastic box. The existing way to clean the box is to use a brush to clean it manually. A farm generally has 5000 to 10000 boxes, which need to be cleaned every few days, occupying 1 / 3 of the labor time, with high labor intensity, poor sanitary conditions, difficult operation, and being dirty and tiring. SUMMARY

[0003] The present application aims at the defects and deficiencies of the prior art, and provides an electric high-pressure water flow box cleaning machine.

[0004] The electric high-pressure water flow box cleaning machine comprises a cleaning machine body, the cleaning machine body comprises a front preparation table, a cleaning tunnel assembly and a rear sliding table; the front end of the cleaning tunnel assembly is provided with the front preparation table, and the rear end of the cleaning tunnel assembly is provided with the rear sliding table;

[0005] The cleaning tunnel assembly comprises a lower box body, the shape of the lower box body is rectangular, and a rectangular slot one is formed in the top surface of the lower box body; left and right side plates are respectively welded on the two side end edges of the top surface of the lower box body, and a lower frame-shaped waterproof cover is hingedly connected to the upper edge of the left or right side plate, the width of the waterproof cover is the same as the width between the left and right side plates; the waterproof cover, the left and right side plates form a combined upper box body, the front face, the rear face and the bottom face of the combined upper box body are open, and the inner cavity of the combined upper box body forms a cleaning tunnel;

[0006] The inner walls of the top surface of the waterproof cover are provided with adjusting plates one on the front and rear sides, and strip-shaped adjusting grooves one are formed on the two sides of the adjusting plates one; a rectangular pressing strip plate is arranged on the inner wall of the top surface of the waterproof cover, a plurality of M-shaped pressing strip brushes are arranged on the inner wall of the rectangular pressing strip plate in a first-to-last manner; adjusting plates two are arranged on the front and rear ends of the rectangular pressing strip plate and matched with the adjusting plates one, strip-shaped adjusting grooves two are formed on the adjusting plates two and matched with the strip-shaped adjusting grooves one, and bolts and nuts are used for fixing, so as to form a pressing strip assembly;

[0007] The lower box front end and rear end inner wall is respectively provided with bearing one and bearing two, two bearing one of the lower box front end is installed with rotating shaft rod one, two bearing two of the lower box front end is installed with rotating shaft rod two;The rotating shaft rod one end is inserted through the through hole one of the lower box corresponding place to the outside, and the outer end of the rotating shaft rod one is welded with synchronous sprocket one, and the synchronous sprocket one is connected with the power gear through chain one, and the power gear is welded on the output end of the variable speed motor;The variable speed motor is installed on the upper side of the one side of H-shaped support two;Two H-shaped support two is welded on the bottom surface of the lower box, and two H-shaped support two forms the support frame of the cleaning tunnel assembly;The rotating shaft rod one is installed with synchronous sprocket two at both ends in the lower box;The two ends of the rotating shaft rod two are provided with two sprocket three at positions corresponding to the two synchronous sprocket two respectively;The synchronous sprocket two and sprocket three are chain wheels with same shape and size;Chain two is respectively sleeved on the synchronous sprocket two and sprocket three on the same side, and the outer link plate of the chain two is welded with a shift fork;The shift fork is rectangular, the top end of the shift fork is higher than the outer link plate of the chain two, and the top two corners of the shift fork are rounded, forming a chain driven assembly;

[0008] The inner bottom surface of the lower box is provided with a sun-shaped water pipe, a plurality of nozzle supports are installed on the pipe body of the sun-shaped water pipe through a tee joint, and a plurality of high-pressure nozzles are installed on the plurality of nozzle supports;A manual gate is installed on the pipe body of the sun-shaped water pipe;Forming a spray cleaning assembly;

[0009] The bottom surface of the lower box is provided with a blowdown port, which is connected with a blowdown pipe, and the blowdown pipe is connected with a sedimentation tank;A circular water inlet through hole is arranged on the side surface of the lower box, and a water inlet pipe is inserted through the circular water inlet through hole to the inside and connected with the sun-shaped water pipe;The other end of the water inlet pipe is connected with the sedimentation tank through a pump.

[0010] Further, the front preparation table includes a table top, and H-shaped supports one are arranged on the bottom surface of the table top on both sides correspondingly, and two groups of H-shaped supports one form a preparation table support frame.

[0011] Further, the rear sliding table includes an inclined table top, and H-shaped supports four are arranged on the bottom surface of the inclined table top on both sides correspondingly, and two groups of H-shaped supports four form a rear sliding table support frame.

[0012] Further, the cleaning machine body further includes a to-be-connected cleaning box, which is arranged between the cleaning tunnel assembly and the rear sliding table.

[0013] The to-be-connected cleaning box comprises a cleaning box, and H-shaped supports three are correspondingly arranged on the bottom surface of the cleaning box, and the two groups of H-shaped supports three form a to-be-connected cleaning box supporting frame; the front and rear surfaces of the cleaning box are open, and a through cleaning cavity is formed, and the inner bottom surface of the cleaning box is provided with the same cleaning member as the spraying cleaning assembly in the lower box body; and the bottom surface of the cleaning box is provided with a wastewater outlet, and the wastewater outlet is connected with the sedimentation tank through a drain pipe.

[0014] After the above structure is adopted, the electric high-pressure water flow box cleaning machine has the advantages of reducing labor intensity, being convenient to operate, improving labor efficiency and the like. BRIEF DESCRIPTION OF DRAWINGS

[0015] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application, but do not constitute improper limitations on the present application, and in the drawings:

[0016] Figure 1 is a structural schematic view of the present application;

[0017] Figure 2 is a top view structural schematic view of the lower box body in the present application;

[0018] Figure 3 is a structural schematic view of the outer chain plate on the chain two in the present application, and a yoke is welded on the outer chain plate;

[0019] Figure 4 is a structural schematic view of the pressure strip brush installed on the inner wall of the waterproof cover in the present application;

[0020] Figure 5 is a structural schematic view of the adjusting plate one in the present application;

[0021] BRIEF DESCRIPTION OF DRAWINGS

[0022] 1, front preparation table; 11, H-shaped support one; 12, table top; 2, cleaning tunnel assembly; 21, waterproof cover; 22, spraying cleaning assembly; 221, day-shaped water pipe; 222, high-pressure nozzle; 223, manual gate; 23, H-shaped support two; 24, waterproof cover; 241, synchronous sprocket two; 242, synchronous sprocket one; 243, rotating shaft rod one; 244, variable speed motor; 245, sprocket three; 246, chain two; 247, yoke; 248, outer chain plate; 25, lower box body; 251, rectangular slot one; 26, right side plate; 27, sedimentation tank; 28, adjusting plate one; 281, strip adjusting groove one; 29, pressure strip brush; 3, to-be-connected cleaning box; 31, cleaning box; 32, H-shaped support three; 4, rear sliding table; 41, inclined table top; 42, H-shaped support four. DETAILED DESCRIPTION

[0023] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The illustrative embodiments and descriptions are only used to explain the present invention and are not intended to limit the present invention.

[0024] like Figures 1-5 As shown in the figure, an electric high-pressure water jet box cleaning machine according to a specific embodiment of the present invention includes a cleaning machine body, which includes a front preparation platform 1, a cleaning tunnel assembly 2 and a rear sliding platform 4; the front preparation platform 1 is provided at the front end of the cleaning tunnel assembly 2, and the rear sliding platform 4 is provided at the rear end of the cleaning tunnel assembly 2.

[0025] The cleaning tunnel assembly 2 includes a lower box 25, which is rectangular in shape. A rectangular slot 251 is provided on the top surface of the lower box 25. A left side plate and a right side plate 26 are welded to the two ends of the top surface of the lower box 25, respectively. A waterproof cover 21 in the shape of a lower frame is hinged to the upper end of the left side plate or the right side plate 26. The width of the waterproof cover 21 is the same as the width between the left side plate and the right side plate 26. The waterproof cover 21, the left side plate and the right side plate 26 form a combined upper box. The front, back and bottom surfaces of the combined upper box are open. The cavity of the combined upper box forms a cleaning tunnel.

[0026] The waterproof cover 21 has two adjusting plates 28 on the front and back sides of the inner wall of the top surface. Each adjusting plate 28 has a strip-shaped adjusting groove 281 on both sides, and a scale line layer is provided on the outer side of the strip-shaped adjusting groove 281. The waterproof cover 21 has a rectangular pressure strip plate on the inner wall of the top surface. The inner wall of the rectangular pressure strip plate has several M-shaped pressure strip brushes 29 connected end to end. The front and back ends of the rectangular pressure strip plate are respectively provided with adjusting plates 28 that cooperate with the adjusting plates 28. The adjusting plates 2 have strip-shaped adjusting grooves that cooperate with the strip-shaped adjusting grooves 281. They are fixed with bolts and nuts to form a pressure strip assembly.

[0027] In this design, the distance between the pressure strip brush 29 and the inner wall of the top surface of the waterproof cover 21 can be adjusted by using bolts and nuts and utilizing the difference between the first strip adjustment groove 281 and the second strip adjustment groove. This allows for the adjustment of the distance between the pressure strip brush 29 and the rectangular slot 251 on the top surface of the lower box 25.

[0028] The lower box 25 front end and rear end wall on the part is installed with bearing one and bearing two respectively, two bearings one between the lower box 25 front end is installed with the rotating shaft rod one 243, the rotating shaft rod one 243 is inserted through the through hole one in the corresponding place of the lower box 25 to the outside, the outer end of the rotating shaft rod one 243 is welded with synchronous sprocket one 242, the synchronous sprocket one 242 is connected with the power gear through chain one, and the power gear is welded on the output end of the variable speed motor 244;The variable speed motor 244 is installed on the upper side of the one side of the H-shaped support two 23;Two H-shaped supports two 23 are welded on the bottom surface of the lower box 25, and two H-shaped supports two 23 form the cleaning tunnel assembly support frame;The rotating shaft rod one 243 is installed with synchronous sprocket two 241 at both ends in the lower box 25;The rotating shaft rod two is provided with two sprocket three 245 at both ends, corresponding to the position of the two synchronous sprocket two 241;The synchronous sprocket two 241 and the sprocket three 245 are the same in shape and size;The synchronous sprocket two 241 and the sprocket three 245 on the same side are respectively sleeved with chain two 246, and the outer chain plate 248 of the chain two 246 is welded with shift fork 247;The shape of the shift fork 247 is rectangular, the top end of the shift fork 247 is higher than the outer chain plate of the chain two 246, and the top two corners of the shift fork 247 are rounded, forming chain type driving assembly 24;

[0029] The inner bottom surface of the lower box 25 is provided with a double-headed arrow shaped water pipe 221, a plurality of nozzle supports are installed on the pipe body of the double-headed arrow shaped water pipe 221 through a three-way pipe, and a plurality of high-pressure nozzles 222 are installed on the plurality of nozzle supports;A manual gate 223 is installed on the pipe body of the double-headed arrow shaped water pipe 221, forming a spray cleaning assembly 22;

[0030] The bottom surface of the lower box 25 is provided with a sewage outlet, which is connected with a sewage pipe, and the sewage pipe is connected with a sedimentation tank 27;A circular water inlet through hole is arranged on the side surface of the lower box 25, one end of the water inlet pipe is inserted through the circular water inlet through hole to the inside and is connected with the double-headed arrow shaped water pipe 221;The other end of the water inlet pipe is connected with the sedimentation tank 27 through the pump 224.

[0031] Further, the front preparation table 1 comprises a table top 12, and the bottom surface of the table top 12 is provided with H-shaped supports one 11 correspondingly on both sides, and the two groups of H-shaped supports one 11 form a preparation table support frame.

[0032] Further, the rear sliding table 4 comprises an inclined table top 41, and the bottom surface of the inclined table top 41 is provided with H-shaped supports four 42 correspondingly on both sides, and the two groups of H-shaped supports four 42 form a rear sliding table support frame.

[0033] Further, the cleaning machine body further comprises a to-be-connected cleaning tank 3, which is arranged between the cleaning tunnel assembly 2 and the rear sliding table 4.

[0034] The to-be-connected cleaning tank 3 comprises a cleaning tank 31, and H-shaped supports three 32 are arranged on both sides of the bottom surface of the cleaning tank 31 in correspondence, and the two groups of H-shaped supports three 32 form a to-be-connected cleaning tank support frame; the front and rear surfaces of the cleaning tank 31 are open, forming a through cleaning cavity, and the inner bottom surface of the cleaning tank 31 is provided with the same cleaning member as the spraying cleaning assembly in the lower tank body 25; and the bottom surface of the cleaning tank 31 is provided with a wastewater outlet, which is connected with the sedimentation tank 27 through a drain pipe.

[0035] The working principle of the present application is as follows: in the present design, the cleaning machine body is composed of a cleaning tunnel, a front pre-preparation table, a rear sliding table and a to-be-connected cleaning tank. When the dirt on the to-be-cleaned object is not serious, the to-be-connected cleaning tank component can not be used. Only the front pre-preparation table, the cleaning tunnel and the rear sliding table are composed. When the dirt on the to-be-cleaned object is serious, the cleaning machine body is composed of a cleaning tunnel, a front pre-preparation table, a rear sliding table and a to-be-connected cleaning tank. In this way, flexible and mobile combination assembly can be realized, which can not only facilitate the reduction of processes, but also form various combination modes according to different conditions.

[0036] In the present design, the cleaning tunnel is provided with a motor, a chain wheel, a chain, a shift fork, a high-pressure nozzle, a nozzle support, a pressing strip, a waterproof cover and the like. In the present design, a switch box is installed on the front end of the lower tank body 25, a switch is installed in the switch box, and a wire hole is formed on the switch box for convenient wiring. Turning on the switch controls the operation of the motor 244, the output end of the motor 244 controls the rotation of the power gear, the power gear drives the synchronous chain wheel one 242 to rotate through the chain one, the synchronous chain wheel one 242 drives the rotation of the shaft rod one 243, the shaft rod one 243 drives the rotation of the two synchronous chain wheel twos 241 linked therewith, the synchronous chain wheel twos 241 and the synchronous chain wheel one 242 are coaxial wheels; and then drives the action of the two chain twos 246, the two chain twos 246 act in the synchronous chain wheel two 241 and the chain wheel three 245 to drive the rotation of the shift fork 247 welded on the middle part of the outer chain plate of the two chains.

[0037] In the design, the power of the motor is transmitted by the chain wheel, chain, and the fork on the chain pulls the box to be washed. The speed of the movement is controlled by the motor speed regulator. The high-pressure nozzle is a group, and according to different needs, the water flow can be fan-shaped, columnar, different directions and various forms, cleaning the inside and outside of the box. In the design, the height of the pressure strip and the width of the guide rail can be adjusted to wash different height, square or round boxes. The adjustment of the width of the guide rail can be achieved by adjusting the position of synchronous chain wheel two 241 and chain wheel three 245 on the shaft rod one 243 and the shaft rod two. The shaft rod one and the shaft rod two can be a screw rod, so that the position of the synchronous chain wheel two 241 or the chain wheel three 245 can be easily positioned by two nuts.

[0038] In the design, the box to be cleaned 3 can also be further equipped with the same pressure strip assembly as in the cleaning tunnel, so that the direction and width and height of the cleaning tunnel are consistent. (2) Multiple high-pressure water nozzles are provided in the box, and after connecting with the cleaning tunnel, stubborn stains are continuously washed with high pressure.

[0039] When the design is used, after the motor is started, the box on the front workbench is pushed into the tunnel by the fork on the chain two and moves at a constant speed. After passing through multiple high-pressure water flows, the dirt in the box is washed away. The washed box is pushed out of the cleaning tunnel by the fork and slides onto the slide platform. The cleaning speed and water flow intensity in the tunnel can be adjusted according to the degree of contamination of the box, and the height of the pressure strip can be adjusted according to the height of different boxes to maintain the stability of the box in the cleaning tunnel. The high-pressure water flow is returned to the cage by the waterproof cover, filtered, precipitated and decontaminated in the external sedimentation tank, and then recycled to the high-pressure nozzle for secondary use.

[0040] The front preparation table in the design is provided with a guide rail on the table top, and the box to be cleaned is placed in the guide rail to prepare for cleaning.

[0041] The rear slide platform in the design is a slope table. Because the cleaning tunnel has a certain working height, the breeding box after cleaning the tunnel slides down the slope and enters the next process in turn.

[0042] The box to be cleaned in the design. For some boxes that are difficult to wash and require more stringent cleaning, a cleaning box can be inserted between the cleaning tunnel and the rear slide platform. The cleaning box can be equipped with one or more high-pressure nozzles for multiple cleaning of heavily contaminated boxes.

[0043] The box to be cleaned is put into the guide inlet of the pre-working table, the main machine working switch is opened, the box is automatically and uniformly entered into the cleaning tunnel under the action of the fork, a plurality of high-pressure nozzles are arranged in the tunnel to flush away the dirt inside and around the box, the box is out of the cleaning tunnel under the action of the fork, passes through the sliding platform, enters the disinfecting pool and enters the next process. The design adopts 220V AC power, the running speed is adjusted through the speed regulator, the structure is simple, and the operation is convenient. The dirt is flushed by using high-pressure water flow (mist), the dirt removal capacity is strong, secondary pollution is small, and the cleaning effect is good. The primary flushing water is filtered and deposited, and then recycled to the high-pressure nozzle for secondary reuse, so that water resources are saved. The machine can greatly reduce the labor intensity of the operator, improve the sanitary environment of the working place and improve the work efficiency.

[0044] The design is used for cleaning the plastic square box for raising mice, and is also suitable for cleaning other round basin (square) shaped hard plastic boxes by adjusting the height of the pressure beam.

[0045] The electric high-pressure water flow box cleaning machine has the advantages of reducing labor intensity, convenient operation and improving labor efficiency.

[0046] The above is only a preferred embodiment of the present application, so equivalent changes or modifications made according to the structure, features and principles described in the patent application range of the present application are included in the patent application range of the present application.

Claims

1. An electric high-pressure water flow box cleaning machine, comprising a cleaning machine body, the cleaning machine body comprising a front preparatory table, a cleaning tunnel assembly and a rear sliding table; the front end of the cleaning tunnel assembly is provided with the front preparatory table, and the rear end of the cleaning tunnel assembly is provided with the rear sliding table; the front preparatory table comprises a table top; the rear sliding table comprises an inclined table top; characterized in that the cleaning tunnel assembly comprises a lower box, the shape of the lower box is rectangular, and a rectangular slot one is formed in the top surface of the lower box; the top end of the left side plate or the right side plate is hingedly connected with a lower frame-shaped waterproof cover, the width of the waterproof cover is the same as the width between the left side plate and the right side plate; the waterproof cover, the left side plate and the right side plate form a combined upper box, the front, rear and bottom of the combined upper box are open, and the inner cavity of the combined upper box forms a cleaning tunnel; the inner wall of the top surface of the waterproof cover is provided with adjusting plates one on the front and rear sides, and strip-shaped adjusting grooves one are formed on the two sides of the two adjusting plates one; a rectangular pressing strip plate is arranged on the inner wall of the top surface of the waterproof cover, a plurality of M-shaped pressing strip brushes connected end to end are arranged on the inner wall of the rectangular pressing strip plate; the front and rear ends of the rectangular pressing strip plate are respectively provided with adjusting plates two matched with the adjusting plates one, and strip-shaped adjusting grooves two matched with the strip-shaped adjusting grooves one are formed in the adjusting plates two and are fixed by bolts and nuts; the inner walls of the front end and the rear end of the lower box are respectively provided with bearings one and bearings two, a rotating shaft rod one is arranged between the two bearings one at the front end of the lower box, and a rotating shaft rod two is arranged between the two bearings two at the front end of the lower box; one end of the rotating shaft rod one penetrates through a through hole one corresponding to the lower box to the outside, a synchronous sprocket one is welded to the outer end of the rotating shaft rod one, the synchronous sprocket one is connected with a power gear through a chain one, and the power gear is welded to the output end of a variable speed motor; the variable speed motor is installed on one side of the upper part of an H-shaped support two; two H-shaped supports two are respectively welded to the bottom surfaces of the lower box, and the two H-shaped supports two form a cleaning tunnel assembly support frame; synchronous sprockets two are arranged at both ends of the rotating shaft rod one in the lower box; two sprockets three are arranged at the positions corresponding to the two synchronous sprockets two at both ends of the rotating shaft rod two; the synchronous sprockets two and the sprockets three are sprockets with the same shape and size; chain two is sleeved on the synchronous sprockets two and the sprockets three on the same side, and a yoke is welded to the middle of the outer chain plate of the chain two; the yoke is rectangular, the top end of the yoke is higher than the outer chain plate of the chain two, the top two corners of the yoke are rounded, and a chain type driving assembly is formed; a sun-shaped water pipe is arranged on the inner bottom surface of the lower box, a plurality of nozzle supports are arranged on the pipe body of the sun-shaped water pipe through a tee joint, and high-pressure nozzles are arranged on the plurality of nozzle supports; a manual gate is arranged on the pipe body of the sun-shaped water pipe; a spray cleaning assembly is formed. The bottom surface of the lower box is provided with a sewage outlet connected with a sewage pipe connected with the sedimentation tank; the side surface of the lower box is provided with a circular water inlet through hole, one end of the water inlet pipe is inserted through the circular water inlet through hole and connected with the H-shaped water pipe; the other end of the water inlet pipe is connected with the sedimentation tank through a pump.

2. The electrically powered high-pressure stream cartridge cleaning machine according to claim 1, characterized in that The bottom surface of the table is provided with two H-shaped supports one on each side, and the two groups of H-shaped supports one form a standby table support frame; guide rails are installed on the surface of the table on both sides.

3. The electrically powered high-pressure stream cartridge cleaning machine according to claim 1, characterized in that The bottom surface of the inclined table is provided with two H-shaped supports four on each side, and the two groups of H-shaped supports four form a rear sliding table support frame.

4. The electrically powered high-pressure stream cartridge cleaning machine according to claim 1, characterized in that The cleaning machine body further comprises a to-be-connected cleaning box arranged between the cleaning tunnel assembly and the rear sliding table; the to-be-connected cleaning box comprises a cleaning box, the bottom surface of the cleaning box is provided with two H-shaped supports three on each side, and the two groups of H-shaped supports three form a to-be-connected cleaning box support frame; the front and rear surfaces of the cleaning box are open, forming a through cleaning cavity, and the inner bottom surface of the cleaning box is provided with the same cleaning member as the spraying cleaning assembly in the lower box; the bottom surface of the cleaning box is provided with a wastewater outlet connected with the sedimentation tank through a drain pipe.

Citation Information

Patent Citations

  • Electric high-pressure water flow box cleaning machine

    CN212494416U