A waste separation device for floor mat production, separating waste from floor mats

Abstract

The present invention discloses a device for separating waste materials from floor mats in the production of floor mats, which includes a waste material winding mechanism, a pressing mechanism, and a floor mat collecting mechanism. The pressing mechanism includes an upper support frame, on which several pressing cylinders are provided. At the lower end of the pressing cylinder, a circular fixing plate is provided, and an L-shaped telescopic pressing plate is adjustably arranged on the fixing plate. The floor mat collecting mechanism includes a base, in the middle of which there is a lifting placement plate driven by a cylinder. On the base outside the lifting placement plate, a lifting guiding mechanism is provided. On the base outside the lifting guiding mechanism, a lifting alignment mechanism is provided. In the front side of the base, a floor mat pushing mechanism is provided. In the rear side of the base, a floor mat conveyor is provided, and a connecting mechanism is provided at the end of the floor mat conveyor close to the base. The structure of the present invention is simple and reasonable in design, which can automatically separate the floor mat from the waste material, and can automatically stack and convey the floor mat, improving the production speed.

Description

Technical Field

[0001] The present invention relates to a floor mat production device, specifically a waste material and floor mat separation device for floor mat production. Background Art

[0002] Floor mats are indispensable daily necessities. Currently, after the floor mats are cut, it is necessary for workers to separate the floor mats from the waste materials and stack them, which undoubtedly reduces the production speed. Summary of the Invention

[0003] In order to solve the above problems, the present invention provides a waste material and floor mat separation device for floor mat production, which can separate the cut floor mats from the waste materials, and can automatically stack and convey the floor mats.

[0004] In order to achieve the above object, the present invention is realized by the following technical solutions:

[0005] The present invention is a waste material and floor mat separation device for floor mat production, including a waste material winding mechanism, a pressing mechanism, and a floor mat collecting mechanism. The pressing mechanism includes an upper support frame, on which several pressing cylinders are arranged. At the lower end of the pressing cylinders, a circular fixing plate is provided. On the fixing plate, four fixing grooves are arranged. At the middle position of the upper end of the fixing plate, four fixing blocks are provided. On each fixing block, a threaded rod is arranged at the upper end of the fixing groove in a relative position. On the lower surface of the fixing plate, a guiding groove corresponding to the position of the four fixing grooves is provided. The L-shaped telescopic pressing plate can be slidably fixed in the guiding groove. The fixing block on the L-shaped telescopic pressing plate passes through the fixing groove and is connected to the adjusting threaded rod. The floor mat collecting mechanism includes a base, in the middle of which there is a lifting placement plate driven by a cylinder. On the base outside the lifting placement plate, a lifting guiding mechanism is provided. On the base outside the lifting guiding mechanism, a lifting alignment mechanism is provided. In the front side of the base, a floor mat pushing mechanism is provided. In the rear side of the base, a floor mat conveyor is provided. At the end of the floor mat conveyor close to the base, a connection mechanism is provided.

[0006] A further improvement of the present invention lies in that scale lines are arranged on the upper surface of each L-shaped telescopic pressing plate.

[0007] A further improvement of the present invention lies in that the lifting guiding mechanism includes a bottom plate driven by two cylinders to lift. On each side of the bottom plate, two adjusting long holes are arranged. On each adjusting long hole, a guiding column is installed. At the lower end of each guiding column, a threaded column inserted into the adjusting long hole is provided, and the threaded column is fixed by a nut.

[0008] A further improvement of the present invention lies in that the lifting alignment mechanism includes an outer bottom plate arranged outside the bottom plate. On the four sides of the outer bottom plate, push alignment plates driven by cylinders are arranged.

[0009] A further improvement of the present invention lies in that: the floor mat pushing mechanism includes a linear guide rail. A pushing seat driven by a cylinder to rise is arranged on the sliding seat of the linear guide rail. A push plate is arranged on the pushing seat and is used to push the floor mat towards the floor mat conveyor under the drive of the cylinder. Several grooves are arranged at the upper end of the push plate, and several threaded holes are arranged in the grooves. The extension rod is fixed in the threaded holes.

[0010] A further improvement of the present invention lies in that: the connection mechanism includes a fixed connection plate arranged on the floor mat conveyor. An active connection plate is arranged at the end of the fixed connection plate, and the lower end of the active connection plate is driven to move by a cylinder fixed at the lower end of the fixed connection plate.

[0011] The beneficial effects of the present invention are as follows: The cut floor mat is pressed down from the waste material through the pressing mechanism, so that the floor mat falls onto the lifting placement plate, while the waste material is wound up and recycled by the waste material winding mechanism. The bottom plate is limited and placed through the lifting and guiding mechanism. Since the stacked floor mats are relatively high, the floor mats may be misaligned and tilted. The lifting and aligning mechanism can align the stacked floor mats. The floor mat pushing mechanism pushes the stacked floor mats onto the floor mat conveyor, realizing the automatic separation of the floor mat from the waste material, the automatic stacking and conveying of the floor mat, improving the production speed, and reducing the labor cost.

[0012] The structure of the present invention is simple and reasonably designed, which can automatically separate the floor mat from the waste material, and can automatically stack and convey the floor mat, improving the production speed. Description of the Drawings

[0013] Figure 1 is a schematic structural diagram of the present invention.

[0014] Figure 2 is a schematic structural diagram of the floor mat collection mechanism.

[0015] Figure 3 is a schematic diagram of the fixed plate. Detailed Embodiments

[0016] In order to strengthen the understanding of the present invention, the present invention will be described in detail below in combination with embodiments and drawings. The embodiments are only used to explain the present invention and do not limit the protection scope of the present invention.

[0017] Such as Figures 1-3As shown in the figure, the present invention is a device for separating waste materials from floor mats in floor mat production, including a waste material winding mechanism 1, a pressing mechanism 2, and a floor mat collection mechanism 3. The waste material winding mechanism 1 uses a thick fabric winding machine of the prior art. The pressing mechanism 2 includes an upper support frame 21. A plurality of pressing cylinders are arranged on the upper support frame 21. A circular fixing plate 22 is arranged at the lower end of the pressing cylinder. Four fixing grooves are arranged on the fixing plate 22. Four fixing blocks are arranged at the middle position of the upper end of the fixing plate 22. A threaded rod is arranged on each fixing block at the upper end of the corresponding fixing groove. Guide grooves corresponding to the positions of the four fixing grooves are arranged on the lower surface of the fixing plate 22. The L-shaped telescopic pressing plate 23 can be slidably fixed in the guide groove. The fixing block on the L-shaped telescopic pressing plate 23 passes through the fixing groove and is connected to the adjusting threaded rod. Scale lines are arranged on the upper surface of each L-shaped telescopic pressing plate 23. The L-shaped telescopic plate 23 can adjust its position according to the size of the cut floor mat, and can adapt to circular floor mats, square floor mats, and some irregular floor mats. The floor mat collection mechanism 3 includes a base. A lifting placement plate 31 driven by a cylinder is arranged in the middle. A lifting guiding mechanism 32 is arranged on the base outside the lifting placement plate 31. A lifting alignment mechanism 33 is arranged on the base outside the lifting guiding mechanism 32. A floor mat pushing mechanism 4 is arranged on the front side of the base. A floor mat conveyor 5 is arranged on the rear side of the base. A connecting mechanism 6 is arranged at the end of the floor mat conveyor 5 close to the base. The connecting mechanism 6 includes a fixed connecting plate arranged on the floor mat conveyor 5. A movable connecting plate is arranged at the end of the fixed connecting plate. The lower end of the movable connecting plate is driven to move by a cylinder fixed to the lower end of the fixed connecting plate. Through the connection of the connecting mechanism 6 and the lifting placement plate 31, the stacked floor mats can be smoothly pushed by the floor mat pushing mechanism 4 onto the floor mat conveyor 5 for conveying.

[0018] The lifting guiding mechanism 32 includes a bottom plate driven to lift by two cylinders. Two adjusting long holes are arranged on each side of the bottom plate. A guiding column is installed in each adjusting long hole. A threaded column inserted into the adjusting long hole is arranged at the lower end of each guiding column, and the threaded column is fixed by a nut. The position of the guiding column can be adjusted according to the shape of the floor mat, which plays a role in preventing the stacked floor mats from tipping due to external force. The lifting alignment mechanism 33 includes an outer bottom plate arranged outside the bottom plate. Pushing alignment plates driven by cylinders are arranged on the four sides of the outer bottom plate. The four alignment plates align the floor mats from four directions.

[0019] The floor mat pushing mechanism 4 includes a linear guide rail. A pushing seat driven by a cylinder to rise is arranged on the slide of the linear guide rail. A push plate is arranged on the pushing seat to push the floor mat towards the floor mat conveyor 5 under the drive of the cylinder. Several grooves are arranged at the upper end of the push plate, and several threaded holes are arranged in the grooves. The extension rod is fixed in the threaded holes. The extension rod can be adjusted according to the height of the stacked floor mats. Before pushing the stacked floor mats, the lifting and guiding mechanism 32 and the lifting alignment mechanism 33 descend to the lowest position, and the lifting placement plate 31 rises to the upper end of the guiding column, having the same height as the movable connecting plate. The movable connecting plate extends towards the lifting placement plate 31. The push plate rises twice. After the first rise, the pushing plate is at the upper end of the lifting alignment mechanism 33. After the second rise, the height of the lower end of the push plate of the floor mat pushing mechanism 4 rises to the same height as the lifting placement plate. The linear guide rail drives the pushing seat to move towards the lifting placement plate 31, and the cylinder drives the push plate to push towards the lifting placement plate 31 until the floor mat on the lifting placement plate 31 moves from the connecting mechanism 6 to the floor mat conveyor 5, completing the pushing of the floor mat. The push plate on the floor mat pushing mechanism 4 returns to the original position, and the movable connecting plate of the connecting mechanism 6 returns to the original position. The floor mat collecting mechanism 3 continues to collect and stack the floor mats.

[0020] The structure of the present invention is simple and reasonably designed, capable of automatically separating the floor mat from the waste, and capable of automatically stacking and conveying the floor mat, improving the production speed.

Claims

1. A waste separation device for floor mat production, comprising a waste winding mechanism (1), a pressing mechanism (2) and a floor mat collection mechanism (3), characterized in that: The pressing mechanism (2) includes an upper support frame (21), on which several pressing cylinders are arranged. At the lower end of the pressing cylinder, a circular fixing plate (22) is provided. On the fixing plate (22), four fixing grooves are arranged. At the middle position of the upper end of the fixing plate (22), four fixing blocks are provided. On each fixing block, a threaded rod is arranged at the upper end of the fixing groove in a relative position. On the lower surface of the fixing plate (22), guide grooves corresponding to the positions of the four fixing grooves are provided. The L-shaped telescopic pressing plate (23) is slidably fixed in the guide grooves. The fixing blocks on the L-shaped telescopic pressing plate (23) pass through the fixing grooves and are connected to the adjusting threaded rods. The floor mat collecting mechanism (3) includes a base, in the middle of which a lifting placement plate (31) driven by a cylinder is provided. On the base outside the lifting placement plate (31), a lifting guiding mechanism (32) is provided. On the base outside the lifting guiding mechanism (32), a lifting alignment mechanism (33) is provided. In front of the base, a floor mat pushing mechanism (4) is provided. At the rear side of the base, a floor mat conveyor (5) is provided. At the end of the floor mat conveyor (5) close to the base, a connecting mechanism (6) is provided; Before pushing the stacked floor mats, the lifting guiding mechanism (32) and the lifting alignment mechanism (33) descend to the lowest position, and the lifting placement plate (31) rises to the upper end of the guiding column, having the same height as the movable connecting plate. The movable connecting plate extends towards the lifting placement plate (31). After two rises of the pushing plate, after the first rise, the pushing plate is at the upper end of the lifting alignment mechanism (33). After the second rise, the height of the lower end of the pushing plate of the floor mat pushing mechanism (4) rises to the same height as the lifting placement plate. The linear guide rail drives the pushing seat to move towards the lifting placement plate (31), and the cylinder drives the pushing plate to push towards the lifting placement plate (31) until the floor mat on the lifting placement plate (31) moves from the connecting mechanism (6) to the floor mat conveyor (5), completing the pushing of the floor mat. The pushing plate on the floor mat pushing mechanism (4) returns to the original position, the movable connecting plate of the connecting mechanism (6) returns to the original position, and the floor mat collecting mechanism (3) continues to collect and stack the floor mats.

2. The waste material separating device for floor mat production according to claim 1, characterized in that: On the upper surface of each L-shaped telescopic pressing plate (23), scale lines are provided.

3. The waste material separating device for floor mat production according to claim 1, characterized in that: The lifting guiding mechanism (32) includes a bottom plate driven to lift by two cylinders. On each side of the bottom plate, two adjusting long holes are arranged. On each adjusting long hole, a guiding column is installed. The lower end of each guiding column is provided with a threaded column inserted into the adjusting long hole, and the threaded column is fixed by a nut.

4. The waste material separating device for floor mat production according to claim 3, characterized in that: The lifting alignment mechanism (33) includes an outer bottom plate arranged outside the bottom plate. On the four sides of the outer bottom plate, alignment plates driven by cylinders to push are provided.

5. The waste material separating device for floor mat production according to claim 4, characterized in that: The floor mat pushing mechanism (4) includes a linear guide rail. A pushing seat driven by a cylinder to rise is arranged on the sliding seat of the linear guide rail. A push plate is arranged on the pushing seat to push the floor mat towards the floor mat conveyor (5) under the drive of the cylinder. Several grooves are arranged at the upper end of the push plate, and several threaded holes are arranged in the grooves. The extension rod is fixed in the threaded holes.

6. The waste material separating device for floor mat production according to claim 1, wherein: The connection mechanism (6) includes a fixed connection plate arranged on the floor mat conveyor (5). A movable connection plate is arranged at the end of the fixed connection plate, and the lower end of the movable connection plate is driven to move by a cylinder fixed at the lower end of the fixed connection plate.

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