A floor mat cutting and hemming production line

Abstract

The application discloses a floor mat cutting and hemming production line and a processing method, and relates to the technical field of floor mat production, in particular to a floor mat cutting and hemming production line and a processing method. The floor mat cutting and hemming production line comprises a floor mat cutting machine, a waste material winding mechanism arranged at the rear end of the floor mat cutting machine, two floor mat hemming mechanisms and two glue applying robots. The waste material winding mechanism comprises a waste material positioning conveying mechanism arranged at the rear end of the floor mat cutting machine, a waste material winding mechanism arranged at the upper end, a pressing mechanism arranged above the waste material positioning conveying mechanism and the floor mat cutting machine to separate the cut floor mat from the waste material, a plurality of floor mat hemming mechanisms arranged at the lower end of the pressing mechanism, and the glue applying robots arranged at the rear side of the floor mat hemming mechanisms to apply glue to the hemming cloth placed on the floor mat hemming mechanisms, and the hemming cloth is fixed to the edge of the floor mat through the floor mat hemming mechanism. The application has the advantages of simple structure, reasonable design, automatic separation of the floor mat from the waste material and automatic hemming, high production speed, small occupied area and reduced production cost.

Description

Technical Field

[0001] This invention relates to a floor mat production apparatus, specifically a floor mat cutting and edge-locking production line. Background Technology

[0002] After the floor mats are produced, manufacturers usually add a decorative edging around the edges to enhance their aesthetics, and attach small decorations such as bows or pretty strips of fabric. Currently, the decorative edging is usually attached by hand or manually fixed to the floor mat and then secured with a sewing machine. The floor mats also need to be manually transported to the edge-sealing area for processing, which is time-consuming and labor-intensive. Summary of the Invention

[0003] To address the aforementioned problems, this invention provides a floor mat cutting and edge-locking production line capable of automatically separating cut floor mats and automatically locking the edges of the floor mats.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solution:

[0005] This invention relates to a floor mat cutting and edge-locking production line, comprising a floor mat cutting machine, a waste material winding mechanism, two floor mat edge-locking mechanisms, and two adhesive application robots arranged at the rear end of the floor mat cutting machine. The waste material winding mechanism includes a waste material positioning and conveying mechanism located at the rear end of the floor mat cutting machine. Above the waste material positioning and conveying mechanism and the floor mat cutting machine, a pressing mechanism is arranged to separate the cut floor mat from the waste material. Two floor mat edge-locking mechanisms are arranged directly below the pressing mechanism. Each floor mat edge-locking mechanism includes a base, with a circular lifting support plate located in the middle of the base. Four inner support members are arranged on the base at the lower end of the lifting support plate, and the four inner support members are arranged on the circumference of the same circle. Two parallel first grooves are provided on the outer side of each inner support member. Further details are provided on the base outside the four inner support members. There are two outer support plates forming a circle. Two second grooves, corresponding to the positions of the two first grooves, are provided on the inner walls of the two outer support plates. Several ball bearings are installed in both the two first and two second grooves. Inner and outer convex rings, respectively inserted into the first and second grooves, are provided on the inner and outer walls of the hollow rotating shaft. A gear ring is installed on the outer side of the upper end of the rotating shaft. A circular mounting seat is provided at the upper end of the rotating shaft. A placement seat for placing the edge-locking cloth of the floor mat is provided on the circular mounting seat. A circular lifting seat is provided outside the placement seat. An inner ring groove is provided on the inner wall of the circular lifting seat. Two semi-circular pressure plates are provided in the inner ring groove. The semi-circular pressure plates are connected to the push cylinder via a connecting rod, which passes through a hole on the outer wall of the circular lifting seat.

[0006] A further improvement of the present invention is that the waste positioning and conveying mechanism includes lower fixed guide seats arranged on both sides of the rear end of the floor mat cutter and upper movable guide seats that are driven to move by a cylinder. Two lower conveying rollers are arranged between the two lower fixed guide seats and two upper conveying rollers are arranged between the two upper movable guide seats.

[0007] A further improvement of the present invention is that the pressing mechanism includes an upper mounting plate and a lower pressing plate, and the lower pressing plate is driven to press down by a cylinder fixed on the upper mounting plate.

[0008] A further improvement of the present invention is that the driving mechanism drives the rotating drive gear to mesh with the gear ring.

[0009] A further improvement of the present invention is that the inner diameter of the annular mounting base is the same as the diameter of the lifting support plate, and the diameter of the cut-off floor mat is larger than the diameter of the lifting support plate.

[0010] A further improvement of the present invention is that: a wide plate and a narrow plate are provided on each semi-circular annular pressure plate, a gap is provided between the inner sides of the wide plate and the narrow plate, and the wide plate and the narrow plate on the two semi-circular annular pressure plates are distributed at intervals.

[0011] The beneficial effects of this invention are as follows: The pressing mechanism separates the cut floor mat from the waste material and places it onto the lifting support plate of the floor mat edge-locking mechanism. The placement seat and the circular lifting seat on the circular mounting base are used to place the circular edge-locking fabric. The rotating shaft rotates clockwise and counterclockwise alternately for one revolution under the drive of the driving mechanism. During the clockwise or counterclockwise rotation, the glue-applying robot applies glue to the edge-locking fabric. After the glue is applied, the lifting support plate lowers the floor mat until the upper surface of the lifting support plate and the placement plate are at the same height. At this time, the floor mat is in the placement position. On the edge-locking fabric on the seat, the circular lifting seat rises until the height of the semi-circular pressure plate is higher than the height of the upper surface of the floor mat. The semi-circular pressure plate pushes against the lifting support plate. During the pushing process, the outer part of the edge-locking fabric is pressed against the edge of the upper surface of the floor mat. After the edge-locking is completed, the circular lifting seat continues to rise until the semi-circular pressure plate no longer contacts the edge-locking fabric. The semi-circular pressure plate returns to the inner ring groove, the circular lifting seat descends to its original position, the lifting support plate rises, and the floor mat is manually removed. The entire process only requires manual placement of the edge-locking fabric and manual removal of the floor mat.

[0012] This invention has a simple structure and reasonable design. It can automatically separate floor mats from waste materials and automatically lock the edges, thereby increasing production speed, occupying a small area, and reducing production costs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the present invention.

[0014] Figure 2 This is a schematic diagram of a semi-circular ring-shaped pressure plate.

[0015] Figure 3 This is a schematic diagram of the edge-locking mechanism for floor mats. Detailed Implementation

[0016] To enhance understanding of the present invention, the present invention will be described in detail below with reference to embodiments and accompanying drawings. These embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0017] like Figure 1-3 As shown, this invention is a floor mat cutting and edge-locking production line, including a floor mat cutting machine. Its features include: a waste material winding mechanism 1, two floor mat edge-locking mechanisms 2, and two adhesive-applying robots 3 arranged at the rear end of the floor mat cutting machine. The waste material winding mechanism 1 includes a waste material positioning and conveying mechanism 11 arranged at the rear end of the floor mat cutting machine, and a waste material winding machine at the upper end. The waste material winding machine is a fabric winding machine. Above the waste material positioning and conveying mechanism 11 and the floor mat cutting machine, there is a mechanism for separating the cut floor mats from the waste material. The pressing mechanism 4 has several mat edge-locking mechanisms 2 located at its lower end. An adhesive-applying robot 3 is positioned behind the mat edge-locking mechanisms 2 and applies adhesive to the edges placed on them. Each mat edge-locking mechanism 2 includes a base with a circular lifting support plate 21 in the center. Several four-inner-support members 22 are mounted on the base below the lifting support plate 21. These four inner-support members 22 are arranged on the circumference of the same circle, and two inner-support members 22 are positioned on the outer side of each inner-support member 22. The first groove is parallel to the outside of the four inner support members 22. Two outer support plates 23 are provided on the base, forming a circle. Two second grooves, corresponding to the positions of the two first grooves, are provided on the inner walls of the two outer support plates 23. Several ball bearings are provided in both the first and second grooves. Inner and outer protrusions, inserted into the first and second grooves, are respectively provided on the inner and outer walls of the hollow rotating shaft 24. A gear is installed on the outer side of the upper end of the rotating shaft 24. The ring, driven by a drive mechanism, rotates a drive gear that meshes with the gear ring. A circular mounting seat 25 is provided on the upper end of the rotating shaft 24. A placement seat 26 for placing the edge cloth of the floor mat is provided on the circular mounting seat 25. A circular lifting seat 27 is provided on the outer side of the placement seat 26. An inner ring groove is provided on the inner side wall of the circular lifting seat 27. Two semi-circular pressure plates 28 are provided in the inner ring groove. The semi-circular pressure plates 28 are connected to the push cylinder through a connecting rod. The connecting rod passes through a hole on the outer side wall of the circular lifting seat 27.

[0018] The waste positioning and conveying mechanism 11 includes lower fixed guide seats 111 located on both sides of the rear end of the floor mat cutter and upper movable guide seats 112 that are moved by cylinders. Two lower conveying rollers are arranged between the two lower fixed guide seats 111, and two upper conveying rollers are arranged between the two upper movable guide seats 112. The two lower conveying rollers and the two upper conveying rollers are driven to rotate by a power mechanism, and the waste positioning and conveying mechanism 11 is synchronized with the conveying mechanism on the floor mat cutter. The pressing mechanism 4 includes an upper mounting plate and a pressing plate. The pressing plate is driven to press down by a cylinder fixed on the upper mounting plate. The pressing mechanism separates the floor mat located at the upper end of the lifting support plate 21 from the waste. The inner diameter of the annular mounting seat 25 is the same as the diameter of the lifting support plate 21, and the diameter of the cut floor mat is larger than the diameter of the lifting support plate 21. Each semi-circular pressure plate 28 has a wide plate and a narrow plate, with a gap between the inner sides of the wide and narrow plates. The wide and narrow plates on the two semi-circular pressure plates 28 are spaced apart, and each wide and narrow plate has several V-shaped teeth. The edge-locking fabric is a circular fabric with a notch on the outer side that matches the gap between the wide and narrow plates of the semi-circular pressure plate 28. The circular lifting seat 27 has four positioning holes that match the notch on the edge-locking fabric. When placing the edge-locking fabric, workers are required to align the notch on the edge-locking fabric with the positioning holes. After the edge-locking is completed, decorative items can be attached to the four notches on the edge-locking fabric on the surface of the mat as needed.

[0019] This invention has a simple structure and reasonable design. It can automatically separate floor mats from waste materials and automatically lock the edges, thereby increasing production speed, occupying a small area, and reducing production costs.

Claims

1. A floor mat cutting and edge-locking production line, comprising a floor mat cutting machine, characterized in that: A waste material winding mechanism (1), two floor mat edge locking mechanisms (2), and two glue-applying robots (3) are provided at the rear end of the floor mat cutting machine. The waste material winding mechanism (1) includes a waste material positioning and conveying mechanism (11) provided at the rear end of the floor mat cutting machine. A pressing mechanism (4) is provided above the waste material positioning and conveying mechanism (11) and the floor mat cutting machine to separate the cut floor mat from the waste material. Two floor mat edge locking mechanisms (2) are provided at the lower end of the pressing mechanism (4). The floor mat edge locking mechanism (2) includes a base. A circular lifting support plate (21) is provided in the middle of the base. Four inner support members (22) are provided on the base at the lower end of the lifting support plate (21). The four inner support members (22) are arranged on the circumference of the same circle. Two parallel first grooves are provided on the outer side of each inner support member (22). Two outer support plates (23) are provided on the base outside the four inner support members (22). The outer support plate (23) forms a circle. Two second grooves, corresponding to the positions of the two first grooves, are provided on the inner walls of the two outer support plates (23). Several ball bearings are provided in both the two first grooves and the two second grooves. Inner and outer protruding rings, inserted into the first and second grooves, are respectively provided on the inner and outer walls of the hollow rotating shaft (24). A gear ring is installed on the outer side of the upper end of the rotating shaft (24). A circular mounting seat (25) is provided on the opening. A placement seat (26) for placing the edge cloth of the floor mat is provided on the circular mounting seat (25). A circular lifting seat (27) is provided on the outside of the placement seat (26). An inner ring groove is provided on the inner side wall of the circular lifting seat (27). Two semi-circular pressure plates (28) are provided in the inner ring groove. The semi-circular pressure plates (28) are connected to the push cylinder through a connecting rod. The connecting rod passes through a hole on the outer side wall of the circular lifting seat (27).

2. The floor mat cutting and edge-locking production line according to claim 1, characterized in that: The waste positioning and conveying mechanism (11) includes lower fixed guide seats (111) set on both sides of the rear end of the floor mat cutter and upper movable guide seats (112) moved by a cylinder. Two lower conveying rollers are set between the two lower fixed guide seats (111) and two upper conveying rollers are set between the two upper movable guide seats (112).

3. The floor mat cutting and edge-locking production line according to claim 1, characterized in that: The pressing mechanism (4) includes an upper mounting plate and a lower pressing plate. The lower pressing plate is driven to press down by a cylinder fixed on the upper mounting plate.

4. The floor mat cutting and edge-locking production line according to claim 1, characterized in that: The drive mechanism drives the rotating drive gear to mesh with the gear ring.

5. The floor mat cutting and edge-locking production line according to claim 1, characterized in that: The inner diameter of the annular mounting base (25) is the same as the diameter of the lifting support plate (21), and the diameter of the cut-off floor mat is larger than the diameter of the lifting support plate (21).

6. The floor mat cutting and edge-locking production line according to claim 1, characterized in that: Each of the semi-circular annular pressure plates (28) is provided with a wide plate and a narrow plate, with a gap between the inner sides of the wide plate and the narrow plate, and the wide plate and the narrow plate on the two semi-circular annular pressure plates (28) are distributed at intervals.

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