A fully automatic bamboo and wood product processing equipment

Abstract

The present invention discloses a fully automatic bamboo and wood product processing device, including a fixed frame. In the present invention, the driving roller is fixed on the inner walls of two mounting brackets through two mounting blocks and screws, the driven roller is slidably connected to the inner walls of the two mounting brackets in cooperation with two mounting blocks, the fixed frame is provided with a servo slide on the surface at one end of two support columns, one end of the servo slide is movably installed with a blade motor, the output end of the blade motor is key-connected to a cutting blade through a key, the fixed frame is provided with an induction optoelectronic on the surface above the upper pressing plate, and the induction optoelectronic is electrically connected to a power supply through a circuit in cooperation with a glue spraying device. The present invention enables the bamboo mat raw material to be processed section by section in sequence, and through this structure, the steps that need to be intervened are greatly shortened, which not only ensures the unity of the overall processing quality, but also can improve the overall processing efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of bamboo and wood processing, and in particular relates to full-automatic bamboo and wood product processing equipment. Background Art

[0002] Bamboo and wood products are made from bamboo and wood raw materials through dozens of processing steps, including sawing, slicing, rough planing, high-temperature steaming, high-pressure carbonization, drying, fine planing, color separation and selection, embryo pressing, sanding, etc. They have excellent physical properties, small water absorption and expansion coefficient, no cracking, no deformation, etc.

[0003] In the processing of bamboo and wood products, it is usually necessary to segment the bamboo and wood raw materials. The common processing equipment has a relatively simple structure and function. It is often necessary to cut the bamboo and wood raw materials first and then transfer them to other equipment for subsequent gluing, winding and other steps. The operation process is relatively cumbersome and there are many external influencing factors, which makes the overall processing efficiency poor. Summary of the invention

[0004] The purpose of the present invention is to provide a fully automatic bamboo and wood product processing equipment, so that the bamboo mat raw materials can be processed in sections in sequence. This structure greatly shortens the steps that require intervention, not only ensuring the uniformity of the overall processing quality, but also improving the overall processing efficiency, so as to solve the problems in the prior art raised in the above background technology.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A fully automatic bamboo and wood product processing equipment, comprising a fixed frame, an active roller, a driven roller and a hand wheel, wherein mounting frames are respectively arranged on both sides of one end of the fixed frame, and the two ends of the active roller are movably connected with two mounting blocks through bearings, respectively, the active roller is fixed to the inner walls of the two mounting frames by two mounting blocks with screws, and the two ends of the driven roller are movably connected with the other two mounting blocks through bearings, respectively, and the driven roller is slidably connected to the inner walls of the two mounting frames with the two mounting blocks, and one end of the two hand wheels passes through the top of the mounting frame through a screw and is movably connected with the surface of the mounting blocks arranged at the two ends of the driven roller through the bearing, and an asynchronous motor is installed on the surface of the fixed frame below the mounting frame, and the output end of the asynchronous motor is transmission-connected with one end of the active roller through a transmission belt;

[0007] One end of the fixed frame is integrally formed with two pillars, one side of the surface of the two pillars is installed with a pressing cylinder, the output ends of the two pressing cylinders are installed with connecting rods through screws, the bottom surface of the connecting rod is uniformly provided with upper clamping plates in sequence, and the surface of the fixed frame below the upper clamping plates is uniformly provided with lower clamping plates in sequence, and the fixed frame is installed with a servo slide on the surface of one end of the two pillars, and a blade motor is movably installed at one end of the servo slide, and the output end of the blade motor is connected to the cutting blade key through a key;

[0008] The fixed frame is provided with a first pressing roller and a second pressing roller on the surface of one side of one of the pillars, and two servo cylinders are provided at one end of the first pressing roller and the second pressing roller, and the output ends of the two servo cylinders are movably hinged with one end of the first pressing roller and the second pressing roller through a connecting rod, and a servo motor is provided between the two servo cylinders;

[0009] The fixed frame is provided with an upper pressing plate on the surface of one side of the first pressing roller, a pressing cylinder is provided on the surface of the fixed frame below the upper pressing plate, a lower pressing plate is provided at the output end of the pressing cylinder in cooperation with screws, a photoelectric induction device is provided on the surface of the fixed frame above the upper pressing plate, a glue spraying device is provided on the surface of one side of the upper pressing plate, and the photoelectric induction device is electrically connected to a power source through a circuit in cooperation with the glue spraying device;

[0010] The fixed frame is movably provided with a first conveying roller and a second conveying roller through a bearing bracket on the surface below the first pressure roller and the second pressure roller, one end of the first conveying roller is transmission-connected to the output end of the servo motor through a coupling, the first conveying roller is transmission-connected to the second conveying roller through a synchronous belt, a shaping cylinder is installed between the first conveying roller and the second conveying roller, a shaping roller is installed with screws at the output end of the shaping cylinder, the shaping roller is located between the first pressure roller and the second pressure roller, a winding roller is installed at the other end of the fixed frame, one end of the winding roller is transmission-connected to the output end of the stepping motor through a coupling, and a winder is installed at one side of the winding roller of the fixed frame.

[0011] Preferably, slide rails are installed on the inner walls of the two mounting frames, and two mounting blocks arranged at both ends of the driven roller are slidably connected to the slide rails through connecting pieces.

[0012] Preferably, the surface of the hand wheel is sleeved with an anti-skid pad made of rubber material, and the surface of the anti-skid pad is evenly and sequentially provided with anti-skid patterns.

[0013] Preferably, the fixed frame is an integrated structure welded from steel structural materials.

[0014] Preferably, two supporting rollers are movably mounted on the bottom surface of one end of the fixed frame via a bearing bracket, and the distance between the two supporting rollers is 30 cm to 35 cm.

[0015] Preferably, the spacing between the upper splints is 15 cm to 20 cm, and the spacing between the lower splints is the same as the spacing between the upper splints and is both 15 cm to 20 cm.

[0016] Preferably, the surfaces of the upper pressing plate and the lower pressing plate are both bonded with anti-skid pads made of rubber material, and the thickness of the anti-skid pads is 3 mm to 5 mm.

[0017] Preferably, a material storage trough is welded on the surface of the fixed frame between the two mounting frames and the two pillars, and one end of the material storage trough is welded and fixed to one side of the two mounting frames.

[0018] Technical effects and advantages of the present invention:

[0019] The present invention provides a fully automatic bamboo and wood product processing equipment, which integrates a feeding mechanism, a pressing mechanism, a cutting mechanism, a discharging mechanism and a subsequent winding mechanism, and is installed in position in conjunction with a fixed frame, so that the bamboo mat raw materials can be processed in sections in sequence. This structure greatly shortens the steps that require intervention, which not only ensures the uniformity of the overall processing quality, but also improves the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the active roller shaft installation part of the present invention;

[0021] Figure 2 It is a schematic diagram of the structure of the overlapping device of the present invention;

[0022] Figure 3 for Figure 2 The structural diagram of the part marked A in the figure;

[0023] Figure 4 It is a schematic diagram of the side view structure of the overlapping device of the present invention;

[0024] Figure 5 It is a schematic structural diagram of the winding device of the present invention.

[0025] In the figure: 1. fixed frame; 2. mounting frame; 3. active roller; 4. asynchronous motor; 5. transmission belt; 6. driven roller; 7. hand wheel; 8. mounting block; 9. pillar; 10. pressing cylinder; 11. connecting rod; 12. upper clamping plate; 13. lower clamping plate; 14. servo slide; 15. blade motor; 16. cutting blade; 17. first pressure roller; 18. second pressure roller; 19. shaping roller; 20. servo cylinder; 21. upper pressure plate; 22. lower pressure plate; 23. induction photoelectric; 24. glue spraying device; 25. shaping cylinder; 26. first conveying roller; 27. second conveying roller; 28. pressing cylinder; 29. ​​winding roller; 30. supporting roller; 31. winder; 32. servo motor; 33. storage trough. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] The present invention provides Figure 1-5 The fully automatic bamboo and wood product processing equipment shown includes a fixed frame 1, an active roller 3, a driven roller 6 and a handwheel 7. The fixed frame 1 is an integrated structure welded from steel structural materials, has good strength and rigidity, can provide good support for the installed parts, and is convenient for welding or disassembling some components as needed.

[0028] Mounting frames 2 are provided on both sides of one end of the fixed frame 1, and the two ends of the active roller 3 are movably connected with the two mounting blocks 8 through bearings, respectively. The active roller 3 is fixed to the inner walls of the two mounting frames 2 through two mounting blocks 8 with screws, and the two ends of the driven roller 6 are movably connected with the other two mounting blocks 8 through bearings, respectively. The driven roller 6 is slidably connected to the inner walls of the two mounting frames 2 with the two mounting blocks 8, and slide rails are installed on the inner walls of the two mounting frames 2. The two mounting blocks 8 arranged at the two ends of the driven roller 6 are slidably connected with the slide rails through connecting pieces, so that the adjustment action of the driven roller 6 is smoother, avoiding position or angle displacement during the adjustment process, and making the overall structure more stable.

[0029] One end of the two hand wheels 7 are screwed through the top of the mounting frame 2 through a screw and are movably connected to the surface of the mounting blocks 8 arranged at both ends of the driven roller 6 through bearing cooperation. The surface of the hand wheel 7 is sleeved with an anti-skid pad made of rubber material, and the surface of the anti-skid pad is uniformly provided with anti-skid patterns in sequence, so as to ensure the surface friction of the hand wheel 7, so that the staff can operate it manually conveniently; the fixed frame 1 is installed with an asynchronous motor 4 on the surface below the mounting frame 2, and the output end of the asynchronous motor 4 is transmission-connected to one end of the active roller 3 through a transmission belt 5.

[0030] One end of the fixed frame 1 is integrally formed with two pillars 9, and one side of the surface of the two pillars 9 is installed with a pressing cylinder 10, and the output ends of the two pressing cylinders 10 are installed with connecting rods 11 through screws, and the bottom surface of the connecting rod 11 is evenly provided with upper clamps 12 in sequence, and the surface of the fixed frame 1 below the upper clamps 12 is evenly provided with lower clamps 13 in sequence. A servo slide 14 is installed on the surface of one end of the two pillars 9 of the fixed frame 1, and a blade motor 15 is movably installed at one end of the servo slide 14, and the output end of the blade motor 15 is key-connected to the cutting blade 16 through a key; the spacing between the upper clamps 12 is 15cm~20cm, and the spacing between the lower clamps 13 is the same as the spacing between the upper clamps 12 and is 15cm~20cm, so that each upper pressing plate 21 can be in the same vertical position with each lower pressing plate 22 respectively, and a stable pressing and fixing action can be completed.

[0031] A material storage trough 33 is welded on the surface of the fixed frame 1 between the two mounting frames 2 and the two pillars 9. One end of the material storage trough 33 is welded and fixed to one side of the two mounting frames 2 to play a role in assisting material connection.

[0032] The fixed frame 1 is provided with a first pressure roller 17 and a second pressure roller 18 on the surface of one side of one of the pillars 9. The fixed frame 1 is provided with two servo cylinders 20 at one end of the first pressure roller 17 and the second pressure roller 18. The output ends of the two servo cylinders 20 are movably hinged with one end of the first pressure roller 17 and the second pressure roller 18 through connecting rods. The fixed frame 1 is provided with a servo motor 32 between the two servo cylinders 20.

[0033] The fixed frame 1 is provided with an upper pressing plate 21 on the surface on one side of the first pressing roller 17, and a pressing cylinder 28 is provided on the surface below the upper pressing plate 21 of the fixed frame 1, and a lower pressing plate 22 is provided on the output end of the pressing cylinder 28 in cooperation with screws, and anti-skid pads made of rubber material are bonded to the surfaces of the upper pressing plate 21 and the lower pressing plate 22, and the thickness of the anti-skid pads is 3mm to 5mm, which can increase the surface friction between the upper pressing plate 21 and the lower pressing plate 22, and ensure that the upper pressing plate 21 and the lower pressing plate 22 can fully press the bamboo slices; the fixed frame 1 is provided with a photoelectric induction 23 on the surface above the upper pressing plate 21, and a glue spraying device 24 is provided on the surface of the fixed frame 1 on one side of the upper pressing plate 21, and the photoelectric induction 23 is electrically connected to the power supply through a circuit in cooperation with the glue spraying device 24.

[0034] The fixed frame 1 has a first conveying roller 26 and a second conveying roller 27 movably mounted on the surface below the first pressing roller 17 and the second pressing roller 18 through a bearing bracket, one end of the first conveying roller 26 is transmission-connected to the output end of the servo motor 32 through a coupling, the first conveying roller 26 is transmission-connected to the second conveying roller 27 through a synchronous belt, a shaping cylinder 25 is mounted between the first conveying roller 26 and the second conveying roller 27, a shaping roller 19 is mounted on the output end of the shaping cylinder 25 with screws, the shaping roller 19 is located between the first pressing roller 17 and the second pressing roller 18, a winding roller 29 is mounted on the other end of the fixed frame 1, one end of the winding roller 29 is transmission-connected to the output end of the stepping motor through a coupling, and a winder 31 is mounted on the fixed frame 1 at one side of the winding roller 29.

[0035] Two supporting rollers 30 are movably mounted on the bottom surface of one end of the fixed frame 1 through a bearing bracket. The spacing between the two supporting rollers 30 is 30 cm to 35 cm. The two supporting rollers 30 can cooperate to drag the rolled bamboo strips roll upward to prevent the bamboo strips roll from falling and deforming due to gravity. Both supporting rollers 30 are unpowered rollers and can rotate freely to avoid unnecessary friction. Example

[0036] S1, put the end of the woven bamboo mat into a roll between the active roller 3 and the driven roller 6, and drive the asynchronous motor 4 to roll it into the storage tank 33, and then place the end of the bamboo mat in the storage tank 33 on the surface of the lower clamping plate 13, and drive the connecting rod 11 to press down through two pressing cylinders 10, so that the upper clamping plate 12 cooperates with the lower clamping plate to tighten the bamboo mat, and the whole preparation work is completed;

[0037] S2, start the equipment and when it is running, the upper clamping plate 12 and the lower clamping plate 13 are driven to open by the pressing cylinder 10, and the bamboo mat is moved to the front end by the cooperation of the active roller 3 and the driven roller 6. At this time, the upper clamping plate 12 is driven by the pressing cylinder 10 to complete the return action and tighten.

[0038] The blade motor 15 drives the cutting blade 16 to rotate, and drives the cutting blade 16 forward through the servo slide 14 to cut the bamboo mat into slices;

[0039] S3, the upper clamping plate 12 and the lower clamping plate 13 are pulled back again, and the glue spraying device 24 starts to spray glue, and the glue is sprayed evenly on the end of the bamboo piece. When the upper clamping plate 12 and the lower clamping plate 13 are pulled back, the pressing cylinder 28 starts to act to press the upper pressing plate 21 and the lower pressing plate 22 to make one end of the bamboo piece sprayed with glue bonded to the other bamboo piece;

[0040] S4, after a certain period of time, the pressing cylinder 28 descends, and the servo motor 32 drives the first conveying roller 26 and drives the second conveying roller 27 to rotate, so as to move the bonded bamboo pieces to the specified direction, and the servo cylinder 20 drives the first pressing roller 17 and the second pressing roller 18 to press tightly, and when the bamboo piece bonding head moves to the middle position between the first pressing roller 17 and the second pressing roller 18, the first pressing roller 17 and the second pressing roller 18 are driven by the servo cylinder 20 to open, and at the same time, the shaping cylinder 25 pushes the shaping roller 19 upward to prevent the glue from bonding to the roller;

[0041] S5. The overlapped bamboo pieces are fixed by the winding device 31, and then rolled into a roll by the winding roller 29 in cooperation with the motor. When the tail end of the bamboo piece finishes moving, the photoelectric induction 23 detects the end of the bamboo piece movement and transmits a signal. At this time, the first pressing roller 17 opens and the second pressing roller 18 presses tightly. At this time, the upper clamping plate 12 and the lower clamping plate 13 move forward again to clamp the bamboo piece and run reciprocatingly.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic bamboo and wood product processing equipment, Features: It comprises a fixed frame (1), an active roller (3), a driven roller (6) and a hand wheel (7), wherein one end of the fixed frame (1) is integrally formed with two pillars (9), one side of the surface of the two pillars (9) is installed with a pressing cylinder (10), the output ends of the two pressing cylinders (10) are installed with connecting rods (11) by means of screws, the bottom surface of the connecting rod (11) is evenly provided with upper clamping plates (12), the surface of the fixed frame (1) below the upper clamping plates (12) is evenly provided with lower clamping plates (13), the surface of one end of the two pillars (9) of the fixed frame (1) is installed with a servo slide (14), one end of the servo slide (14) is movably installed with a blade motor (15), and the output end of the blade motor (15) is key-connected to a cutting blade (16) via a key; The fixed frame (1) is provided with a first pressing roller (17) and a second pressing roller (18) on the surface of one side of one of the pillars (9); the fixed frame (1) is provided with an upper pressing plate (21) on the surface of the first pressing roller (17); the fixed frame (1) is provided with a clamping cylinder (28) on the surface below the upper pressing plate (21); the output end of the clamping cylinder (28) is provided with a lower pressing plate (22) in cooperation with screws; the fixed frame (1) is provided with a photoelectric sensor (23) on the surface above the upper pressing plate (21); the fixed frame (1) is provided with a glue spraying device (24) on the surface of one side of the upper pressing plate (21); the photoelectric sensor (23) is electrically connected to a power source through a circuit in cooperation with the glue spraying device (24); A first conveying roller (26) and a second conveying roller (27) are movably mounted on the surface of the fixed frame (1) below the first pressing roller (17) and the second pressing roller (18) via a bearing bracket; one end of the first conveying roller (26) is transmission-connected to the output end of a servo motor (32) via a coupling; the first conveying roller (26) is transmission-connected to the second conveying roller (27) via a synchronous belt; a shaping cylinder (25) is mounted between the first conveying roller (26) and the second conveying roller (27); a shaping roller (19) is mounted on the output end of the shaping cylinder (25) via screws; the shaping roller (19) is located between the first pressing roller (17) and the second pressing roller (18); a winding roller (29) is mounted on the other end of the fixed frame (1); one end of the winding roller (29) is transmission-connected to the output end of the stepping motor via a coupling; and a winder (31) is mounted on one side of the winding roller (29) on the fixed frame (1).

2. A fully automatic bamboo and wood product processing equipment according to claim 1, It is characterized in that: On both sides of one end of the fixed frame (1), mounting brackets (2) are respectively provided. Both ends of the driving roller (3) are movably connected to two mounting blocks (8) through bearings. The driving roller (3) is fixed to the inner walls of the two mounting brackets (2) through the cooperation of the two mounting blocks (8) and screws. Both ends of the driven roller (6) are movably connected to two other mounting blocks (8) through bearings. The driven roller (6) is slidably connected to the inner walls of the two mounting brackets (2) through the cooperation of the two mounting blocks (8). One end of each of the two handwheels (7) is screwed through the top of the mounting bracket (2) by a screw rod and is movably connected to the surface of the mounting block (8) provided at both ends of the driven roller (6) through a bearing. An asynchronous motor (4) is mounted on the surface of the fixed frame (1) below the mounting bracket (2). The output end of the asynchronous motor (4) is drivingly connected to one end of the driving roller (3) through a transmission belt (5). Two servo cylinders (20) are mounted at one end of the first pressing roller (17) and the second pressing roller (18) on the fixed frame (1). The output ends of the two servo cylinders (20) are movably hinged to one end of the first pressing roller (17) and the second pressing roller (18) respectively through connecting rods. A servo motor (32) is mounted on the fixed frame (1) between the two servo cylinders (20).

3. The full-automatic bamboo and wood product processing equipment according to claim 2, characterized in that: Sliding rails are mounted on the inner walls of the two mounting brackets (2). The two mounting blocks (8) provided at both ends of the driven roller (6) are slidably connected to the sliding rails through connectors.

4. The full-automatic bamboo and wood product processing equipment according to claim 1, characterized in that: An anti-slip pad made of rubber material is sleeved on the surface of the handwheel (7), and anti-slip lines are sequentially and evenly provided on the surface of the anti-slip pad.

5. The full-automatic bamboo and wood product processing equipment according to claim 1, characterized in that: The fixed frame (1) is an integrated structure welded from steel structure materials.

6. The full-automatic bamboo and wood product processing equipment according to claim 1, characterized in that: Two supporting rollers (30) are movably mounted on the bottom surface of one end of the fixed frame (1) through bearing brackets. The distance between the two supporting rollers (30) is 30 cm to 35 cm.

7. The full-automatic bamboo and wood product processing equipment according to claim 1, characterized in that: The distance between the upper clamping plates (12) is 15 cm to 20 cm, and the distance between the lower clamping plates (13) is the same as the distance between the upper clamping plates (12) and is 15 cm to 20 cm.

8. The full-automatic bamboo and wood product processing equipment according to claim 1, characterized in that: Anti-slip pads made of rubber material are bonded to the surfaces of the upper pressing plate (21) and the lower pressing plate (22), and the thickness of the anti-slip pads is 3 mm to 5 mm.

9. The full-automatic bamboo and wood product processing equipment according to claim 1, characterized in that: A storage tank (33) is welded to the surface of the fixed frame (1) between the two mounting brackets (2) and the two struts (9), and one end of the storage tank (33) is fixedly welded to one side of the two mounting brackets (2).

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