A 3D forming structure of a CNC spring forming machine
By designing multi-directional machining components and stamping dies in CNC spring forming machines, the problem of the inability of the existing technology to effectively process complex special-shaped springs is solved, the processing capacity and production efficiency are improved, and the cost and secondary processing requirements are reduced.
Patent Information
- Application Number
- CN202010447389.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2040-05-25
AI Technical Summary
The existing CNC spring forming machines cannot effectively process special shapes when manufacturing complex special-shaped springs, resulting in limited number of machining components, high production costs, low stability, and require secondary stamping, which reduces production efficiency.
A 3D forming structure of a CNC spring forming machine is designed, including a vertical machine main panel and a horizontal support platform. A first processing component, such as a slider, an arc-shaped sliding structure and a crimper, is installed on the support platform. The processing can be performed in multiple directions, which increases the processing capability of the special-shaped spring, and realizes the direct stamping function through the stamping die, avoiding the use of the elongation of the outlet core and the use of the lifting block.
The processing capacity of complex special-shaped springs is improved, production costs are reduced, production stability is enhanced, secondary processing steps are avoided, and production efficiency is improved.
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Figure CN111673009B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of numerical control spring forming, and in particular to a 3D forming structure of a numerical control spring forming machine. Background Art
[0002] At present, the forming of springs often requires the use of CNC spring forming machines for production, but the existing CNC spring forming machines have the following problems: First, when it comes to some complex special-shaped springs, due to the large number of spring corners and complex shapes, when using the existing CNC spring forming machines to make springs, the number of processing components that can be installed on the main panel of the machine is limited, resulting in some special shapes being difficult to process; Second, Figure 7 , Figure 8 , Fig. 9 When it comes to some special-shaped springs with simple shapes and long lengths, in order to ensure that the springs are not interfered with by the main panel of the machine or the components on the main panel of the machine, the wire outlet shaft core needs to be lengthened to be greater than the total length of the spring. Since the wire outlet shaft core is lengthened, it is also necessary to add a spacer block between the slide and the angle tool, thereby increasing the production cost and reducing the production stability; thirdly, when it comes to some springs that need to be stamped, since the stamping device cannot be installed on the machine, additional stamping processing steps need to be performed on other machines, resulting in the problem that some springs need to be processed secondary, thereby reducing production efficiency. Summary of the invention
[0003] The object of the present invention is to provide a 3D forming structure of a CNC spring forming machine to solve the technical problem that the existing CNC spring forming machine cannot process special shapes when manufacturing complex special-shaped springs.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the present invention provides a 3D forming structure of a CNC spring forming machine, including a machine main panel installed in a vertical direction, a wire outlet shaft core is provided on the front of the machine main panel, and the wire outlet shaft core conveys the spring to be processed outward, and a plurality of second processing components are provided on the front of the machine main panel, and the second processing components perform processing on the spring to be processed in the up, down, left and right directions; a horizontally installed support platform is provided below the wire outlet shaft core, and a first processing component is provided on the top surface of the support platform, and the first processing component performs processing on the spring to be processed in the front and back directions.
[0005] As a preferred implementation manner, the first processing assembly includes a first slide seat, and the first slide seat is installed on the supporting platform.
[0006] Furthermore, an arc-shaped sliding structure is provided on the top surface of the support platform, and the direction of the arc-shaped sliding structure is toward the front of the main panel of the machine. The first slide seat is slidably matched with the arc-shaped sliding structure so that the first slide seat can be adjusted arbitrarily within a range of 180 degrees along the arc-shaped sliding structure.
[0007] Furthermore, a first slider is provided on the top surface of the first slide seat, and the first slide seat and the first slider are slidably matched. A first driving device is also provided on the first slide seat, and the first driving device drives the first slider to move forward and backward through a first driving rod. A first tool device is provided on the first slider.
[0008] Furthermore, the first tool device is a curler having a bending groove thereon; the spring to be processed is provided with a first bending angle and a second bending angle, and when the spring to be processed is inserted into the bending groove, the first bending angle and the second bending angle are bent and formed by the rotational movement of the curler.
[0009] As another preferred implementation manner, the first processing component is a stamping die, and the spring to be processed is stamped by the stamping die.
[0010] Furthermore, the support platform is in the shape of a semicircular panel, and the top surface of the support platform forms a 90-degree angle with the front surface of the main panel of the machine.
[0011] Furthermore, the rear end of the support platform is fixed to the front side of the main panel of the machine through a fixing module, and the front end of the support platform is supported upward by the top end of the support rod.
[0012] Furthermore, the 3D forming structure of the CNC spring forming machine also includes a machine platform, the main panel of the machine platform is fixed on the machine platform, and the bottom end of the support rod is connected to the machine platform.
[0013] Furthermore, the main panel of the machine is in the shape of a circular plate, and a circular sliding groove is provided on the front side of the main panel of the machine, and the second processing component can be adjusted arbitrarily within a range of 360 degrees along the circular sliding groove.
[0014] In summary, the technical scheme of the present invention has the following beneficial effects: the structural design of the present invention is reasonable. By installing a support platform in the horizontal direction and providing a first processing assembly on the top surface of the support platform, the processing of the spring to be processed in the front and rear directions is increased, and then the processing of the special-shaped spring in multiple directions is realized in cooperation with the second processing assembly to complete the processing of special shapes, thereby solving the technical problem that the existing CNC spring forming machine cannot process special shapes when manufacturing complex special-shaped springs. By providing an arc-shaped sliding structure on the top surface of the support platform, the first slide seat can be adjusted arbitrarily within a range of 180 degrees along the arc-shaped sliding structure, thereby improving the processing angle adjustment ability of the first processing assembly in the horizontal direction, thereby further improving the ability to process the special shape of the special-shaped spring. By installing a curler on the top surface of the support platform, the curler performs the bending and forming of the special-shaped spring at the first bending angle and the second bending angle, thereby avoiding the lengthening of the outlet shaft core and the addition of the pad block, thereby reducing the production cost and improving the production stability. By installing a stamping die on the top surface of the supporting platform, the stamping die stamps the first bending angle and the second bending angle of the special-shaped spring, thereby adding the function of directly stamping the spring to be processed, and solving the technical problem that secondary processing is required due to the inability to install a stamping device on the existing machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the front view of the 3D forming structure of the CNC spring forming machine of the present invention;
[0016] Figure 2 It is a top view of a three-dimensional structure schematic diagram of a support platform of a 3D forming structure of a CNC spring forming machine of the present invention;
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the 3D forming structure of the CNC spring forming machine of the present invention when the processing components are installed on the supporting platform;
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the CNC spring forming machine 3D forming structure of the present invention when a processing component is installed on a support platform from a left view;
[0019] Figure 5 It is a schematic diagram of a partial three-dimensional structure in a front view when no processing components are installed on the support platform of the 3D forming structure of the CNC spring forming machine of the present invention;
[0020] Figure 6 It is a schematic diagram of a partial three-dimensional structure when a processing component is installed on the support platform of the 3D forming structure of the CNC spring forming machine of the present invention;
[0021] Figure 7It is a front view of a three-dimensional structure schematic diagram of a CNC spring forming machine in the prior art;
[0022] Figure 8 It is a schematic diagram of the three-dimensional structure of the spring to be processed;
[0023] Fig. 9 It is a partially enlarged three-dimensional structural schematic diagram of a CNC spring forming machine in the prior art when processing a spring;
[0024] Fig.10 It is a schematic diagram of a three-dimensional structure when a crimper is installed on the support platform of the 3D forming structure of the CNC spring forming machine of the present invention;
[0025] Fig.11 It is a partially enlarged three-dimensional structural schematic diagram of the left view when a crimper is installed on the support platform of the 3D forming structure of the CNC spring forming machine of the present invention;
[0026] Fig.12 It is a schematic diagram of a three-dimensional structure when a stamping die is installed on the support platform of the 3D forming structure of the CNC spring forming machine of the present invention;
[0027] Fig.13 It is a partial enlarged three-dimensional structural schematic diagram of the front view when a stamping die is installed on the support platform of the 3D forming structure of the CNC spring forming machine of the present invention;
[0028] Explanation of the accompanying drawings: 1-machine; 2-machine main panel, 201-circular sliding groove, 202-wire outlet shaft core; 3-support platform, 301-fixed module, 302-support rod, 303-arc sliding groove; 4-first processing assembly, 401-first slide seat, 402-first slider, 403-first tool device, 4031-angle tool, 4032-curler, 40321-bending groove, 404-first driving rod, 405-first driving device; 5-spring to be processed, 501-first bending angle, 502-second bending angle; 6-heightening block; 7-stamping die, 701-stamping lower die, 702-stamping upper die; 8-second processing assembly. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention, but this does not constitute a limitation on the protection scope of the present invention.
[0030] In the present invention, for a clearer description, the following explanation is made: the observer faces the attached Figure 1For observation, the lower left of the observer is set as right, the upper right of the observer is set as left, the upper left of the observer is set as back, the lower right of the observer is set as front, the top of the observer is set as top, and the bottom of the observer is set as bottom. It should be pointed out that the terms "front end", "rear end", "left side", "right side", "middle", "top", "bottom" and the like in the text indicate the orientation or position relationship based on the orientation or position relationship set in the drawings, which is only for the convenience of clearly describing the present invention, and does not indicate or imply that the structure or component referred to must have a specific orientation or be constructed in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", and "fourth" are only used for the purpose of clarifying or simplifying the description, and cannot be understood as indicating or implying relative importance or quantity.
[0031] See also Figure 1 , Figure 3 The present embodiment provides a 3D forming structure of a CNC spring forming machine, including a machine main panel 2 installed in a vertical direction, and a wire outlet core 202 is provided on the front of the machine main panel 2. Preferably, the wire outlet core 202 is located at the center of the front of the machine main panel 2 so as to cooperate with each second processing 8 component for processing. The wire outlet core 202 conveys the spring 5 to be processed outward, and the wire outlet core 202 can push the spring 5 to be processed out of the wire outlet core 202 through a driving device such as a motor or a cylinder. Of course, other conveying methods are also possible. A plurality of second processing components 8 are provided on the front of the machine main panel 2, and the second processing components 8 process the spring 5 to be processed in the up, down, left and right directions; a support platform 3 installed in a horizontal direction is provided below the wire outlet core 202, and a first processing component 4 is provided on the top surface of the support platform 3, and the first processing component 4 processes the spring 5 to be processed in the front and back directions. The number of the first processing components 4 can be selected according to actual needs. Preferably, the number of the first processing components 4 is one to five, and other numbers are also acceptable, so as to complete the processing of special shapes, thereby solving the technical problem that the existing CNC spring forming machines are unable to process special shapes when manufacturing complex special-shaped springs.
[0032] As a preferred implementation, see Figure 2 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11Preferably, the number of the first processing assembly 4 is one, and the first processing assembly 4 includes a first slide 401, which is installed on the support platform 3. The first slide 401 can be installed on the support platform 3 in a fixed manner or in a sliding manner. The top surface of the support platform 3 is provided with an arc-shaped sliding structure 303, and the direction of the arc-shaped sliding structure 303 faces the front of the machine main panel 2. The first slide 401 and the arc-shaped sliding structure 303 are slidably matched, so that the first slide 401 can be arbitrarily adjusted within a range of 180 degrees along the arc-shaped sliding structure 303. The function of achieving arbitrary adjustment is to enable the first processing assembly 4 to adjust the corresponding horizontal angle according to the processing needs, so as to facilitate the processing of special shapes. The arc-shaped sliding structure 303 is preferably an arc-shaped sliding groove, and the first slide 401 has a matching sliding body, or the arc-shaped sliding structure 303 can also be an arc-shaped sliding body, and the first slide 401 has a matching sliding groove, which is all possible. The first slide 401 is provided with a first slider 402 on the top surface, and the first slide 401 and the first slider 402 are slidably matched. Preferably, the first slider 402 can only slide forward and backward on the first slide 401, and can be realized by setting a slide rail in the forward and backward direction. The first slide 401 is also provided with a first driving device 405. Preferably, the first driving device 405 is a servo motor, and of course, it can also be a cylinder or other first driving devices with the same function. The first driving device 405 drives the first slider 402 to move forward and backward through the first driving rod 404. Preferably, the first driving rod 404 can be a connecting rod structure, and then the first slider 402 is driven to move forward and backward through the rotation of the servo motor. The first slider 402 is provided with a first tool device 403, and the first tool device 403 can be a curler, an angle cutter 4031, etc. Preferably, the first tool device 403 is a curler 4032, and a bending groove 40321 is provided on the curler 4032; a first bending angle 501 and a second bending angle 502 are provided on the spring 5 to be processed. When the spring 5 to be processed is inserted into the bending groove 40321, the first bending angle 501 and the second bending angle 502 are bent and formed by the rotational movement of the bending groove 40321. Specifically, the curler 4032 can be driven to rotate by a motor or a rotating cylinder and other equipment, thereby driving the bending groove 40321 to rotate. Alternatively, a motor or other equipment can be arranged in the curler 4032 to only drive the position where the bending groove 40321 is located to rotate, or other methods can be used to make the bending groove 40321 rotate to bend the first bending angle 501 and the second bending angle 502.
[0033] As another preferred embodiment, see Fig.12 , Fig.13Here, the number of the first processing component 4 is one, and the first processing component 4 is a stamping die 7. The spring 5 to be processed is stamped by the stamping die 7. The stamping die 7 includes a stamping upper die 702 and a stamping lower die 701. There is a guide rod between the stamping upper die 702 and the stamping lower die 701. A motor or cylinder or other equipment drives the stamping upper die 702 to move up and down along the guide rod, thereby producing a stamping fit with the stamping lower die 701.
[0034] Specifically, see Figure 1 , Figure 2 The support platform 3 is in the shape of a semicircular panel, or it can be a square or other shapes with the same function. The top surface of the support platform 3 forms a 90-degree angle with the front of the machine main panel 2, so that the first processing component 4 can process the spring 5 to be processed. It can also be an angle of 89 degrees or 91 degrees or other angles with the same function. The rear end of the support platform 3 is fixed to the front of the machine main panel 2 through a fixing module 301 to facilitate space optimization. The front end of the support platform 3 is supported upward by the top of the support rod 302, so that the support platform 3 is balanced. It also includes a machine 1, the machine main panel 2 is fixed on the machine 1, and the bottom end of the support rod 302 is connected to the machine 1. The connection here can be a fixed connection or a movable connection. The function of the movable connection is to facilitate the adjustment of the support platform 3 in the front and rear directions. The main panel 2 of the machine is preferably in the shape of a circular plate, but can also be in other shapes such as a square. A circular sliding groove 201 is provided on the front of the main panel 2 of the machine. The second processing component 8 can be adjusted arbitrarily within a range of 360 degrees along the circular sliding groove 201. Its function is to facilitate the second processing component 8 to adjust the angle as needed, and then process the spring 5 to be processed. The specific spacing between the second processing components 8 can be selected according to actual needs. Preferably, the second processing component 8 includes a second slide seat, and the second slide seat is installed on the main panel 2 of the machine. Preferably, the second slide seat is slidably matched with the circular sliding groove 201, and a second slider is provided on the second slide seat. A second driving device is provided on the second slide seat. The second driving device drives the second slider to slide in the up-down direction or left-right direction on the second slide seat. A second tool device is provided on the second slide seat. The second tool device can be an angle tool 4031, and of course it can also be other tools used for processing the spring to be processed, which can be selected according to actual needs.
[0035] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. A 3D forming structure of a CNC spring forming machine, comprising a machine main panel (2) installed in a vertical direction, a wire outlet shaft core (202) is provided on the front of the machine main panel (2), and the wire outlet shaft core (202) conveys a spring (5) to be processed outwardly, and a plurality of second processing components (8) are provided on the front of the machine main panel (2), and the second processing components (8) process the spring (5) to be processed in the up, down, left and right directions; characterized in that: A support platform (3) installed in a horizontal direction is provided below the outlet shaft core (202), and a first processing component (4) is provided on the top surface of the support platform (3). The first processing component (4) processes the spring (5) to be processed in the front-rear direction.
2. According to claim 1, a 3D forming structure of a CNC spring forming machine, characterized in that: The first processing assembly (4) comprises a first slide seat (401), and the first slide seat (401) is installed on the supporting platform (3).
3. According to claim 2, a 3D forming structure of a CNC spring forming machine, characterized in that: The top surface of the support platform (3) is provided with an arc-shaped sliding structure (303), the direction of the arc-shaped sliding structure (303) is toward the front of the main panel (2) of the machine, and the first slide seat (401) is slidably matched with the arc-shaped sliding structure (303) so that the first slide seat (401) can be adjusted arbitrarily within a range of 180 degrees along the arc-shaped sliding structure (303).
4. A 3D forming structure of a CNC spring forming machine according to claim 2 or 3, characterized in that: A first slider (402) is provided on the top surface of the first slide seat (401), and the first slide seat (401) and the first slider (402) are slidably matched. A first driving device (405) is also provided on the first slide seat (401), and the first driving device (405) drives the first slider (402) to move forward and backward through a first driving rod (404). A first tool device (403) is provided on the first slider (402).
5. According to claim 4, a 3D forming structure of a CNC spring forming machine, characterized in that: The first tool device (403) is a curler (4032), and a bending groove (40321) is provided on the curler (4032); the spring (5) to be processed is provided with a first bending angle (501) and a second bending angle (502), and when the spring (5) to be processed is inserted into the bending groove (40321), the first bending angle (501) and the second bending angle (502) are bent and formed by the rotational movement of the bending groove (40321).
6. According to claim 1, a 3D forming structure of a CNC spring forming machine, characterized in that: The first processing component (4) is a stamping die (7), and the stamping die (7) is used to perform stamping processing on the spring (5) to be processed.
7. A 3D forming structure of a CNC spring forming machine according to any one of claims 1, 5 or 6, characterized in that: The support platform (3) is in the shape of a semicircular panel, and the top surface of the support platform (3) forms a 90-degree angle with the front surface of the machine main panel (2).
8. The 3D forming structure of a CNC spring forming machine according to claim 1, characterized in that: The rear end of the support platform (3) is fixed to the front of the machine main panel (2) through a fixing module (301), and the front end of the support platform (3) is supported upward by the top end of the support rod (302).
9. A 3D forming structure of a CNC spring forming machine according to claim 8, characterized in that: It also comprises a machine platform (1), the machine platform main panel (2) is fixed on the machine platform (1), and the bottom end of the support rod (302) is connected to the machine platform (1).
10. A 3D forming structure of a CNC spring forming machine according to claim 1, 8 or 9, characterized in that: The machine main panel (2) is in the shape of a circular plate, and a circular sliding groove (201) is provided on the front of the machine main panel (2). The second processing component (8) can be adjusted arbitrarily within a range of 360 degrees along the circular sliding groove (201).
Citation Information
Patent Citations
3D forming structure of numerical control spring forming machine
CN212285675U