Steel bar support forming device

Abstract

The present invention relates to the technical field of mechanical manufacturing, and in particular to a steel bar support forming device, which can solve the problem of low production efficiency caused by low speed and biased torque of existing steel bar support forming devices; it is characterized in that it includes a frame, on which a material preparation position and a mold position are provided, and a main drive shaft is also provided on the frame; a plurality of mold assemblies are provided on the mold position; a mold driving mechanism, the mold driving mechanism is connected to the plurality of mold assemblies; a cutter assembly, the cutter assembly includes a fixed knife seat fixed on the frame, a cutter facing the fixed knife seat and a cutter driving mechanism connected to the cutter; and an ejection assembly. At the same time, no less than two sets of mold assemblies are provided to bend and form the raw materials, so that the mold is modularized and multi-station operation is avoided. The spacing between the multiple sets of mold assemblies is adjustable, so that the forming device can produce multiple different models of products at the same time, thereby increasing applicability.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical manufacturing, in particular to a steel bar support forming device. Background Art

[0002] With the development of society, construction plays a vital role in the national economy. Steel bars and cement are essential components of these projects. Traditional construction methods involve securing a bundled steel frame to designated locations within the formwork using prefabricated cement strips and plastic supports. Only when the steel bars are positioned in the designated cement locations can they achieve their maximum strength; otherwise, the quality of the project is significantly compromised. Therefore, cement strips and plastic supports are crucial components in construction. However, as my country's quality standards for construction projects continue to rise, issues with cement strips have emerged. For example, 1. Cement strips fail to provide a watertight seal when used in underground projects; 2. Production methods are chaotic and quality control is difficult; 3. They are bulky, heavy, and inconvenient to transport; and 4. They have a high breakage rate. Consequently, a product, steel bar supports, emerged as an alternative to cement strips and plastic supports. Steel bar supports meet all these requirements while addressing the shortcomings of cement strips and plastic supports. However, the production efficiency of steel bar supports is limited.

[0003] Existing rebar bending equipment performs wire feeding and then shaping. This results in very low production speeds. Furthermore, some existing rebar bending equipment uses molds with asymmetrical torque points or a single mold. This results in uneven torque, shortening the lifespan of the molds and multiple mechanisms when producing large components. Furthermore, the single mold requires a separate mold for each model, resulting in high mold costs and limiting production. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention provides a steel bar support forming device that solves the problem of low production efficiency caused by low speed and torque deviation of the existing steel bar support forming device.

[0005] A steel bar support forming device of the present invention comprises: a frame, wherein the frame is provided with a material preparation position and a mold position, and the frame is also provided with a main drive shaft; a plurality of mold assemblies arranged on the mold position, the plurality of mold assemblies are slidably arranged on the frame, and adjacent mold assemblies are arranged axially symmetrically; a mold driving mechanism, the mold driving mechanism is connected to the plurality of mold assemblies, and the mold driving mechanism is configured to drive the mold assemblies to bend and form the raw material; a cutter assembly, the cutter assembly comprises a fixed knife seat fixed to the frame, a cutter facing the fixed knife seat, and a cutter driving mechanism connected to the cutter, the cutter The driving mechanism is configured to drive the cutter to move back and forth between the material preparation position and the mold position and cooperate with the fixed knife holder to shear the raw material. The fixed knife holder is arranged at the mold position and is located on one side of the multiple mold assemblies; and an ejection assembly, the ejection assembly includes a pusher head and a pushing mechanism connected to the pusher head, and there are multiple pushers and pushers, and the pushers are arranged in one-to-one correspondence with the pushers, and the pushing mechanisms and the mold assemblies are respectively located on both sides of the frame; wherein, the cutter driving mechanism and the mold driving mechanism are both arranged on the main drive shaft, and the pushing mechanism is connected to the cutter driving mechanism.

[0006] The present invention provides a steel bar support forming device, wherein the mold includes a first bending part, a second bending part and a third bending part, and the mold driving mechanism includes a first mold driving mechanism connected to the first bending part, a second mold driving mechanism connected to the second bending part and a third mold driving mechanism connected to the third bending part; the first bending part and the second bending part are adjacent to each other and are arranged on the same side, and the third bending part is arranged opposite to the second bending part.

[0007] The present invention provides a steel bar support forming device, wherein the first mold driving mechanism includes: a first screw, both ends of the first screw are rotatably connected to the frame; a first connecting block, one end of the first connecting block is hinged to the first bending portion, and the other end of the first connecting block is engaged with the first screw for transmission; a second connecting block, one end of the second connecting block is fixedly connected to the first screw; a third connecting block, one end of the third connecting block is hinged to the second connecting block; a first driving frame, the first end of the first driving frame is hinged to the other end of the third connecting block; and a first driving disk, the first driving disk is arranged on the main driving shaft, and the second end of the first driving frame is slidably arranged on the first driving disk.

[0008] The present invention provides a steel bar support forming device, wherein the second mold driving mechanism includes: a second screw, both ends of the second screw are rotatably connected to the frame; a fourth connecting block is hinged to the second bending portion and meshes with the second screw for transmission; a fifth connecting block is fixedly connected to the second screw; a sixth connecting block, one end of which is hinged to the fifth connecting block; a second driving frame, the first end of the second driving frame is hinged to the other end of the sixth connecting block; and a second driving disk, which is arranged on the main driving shaft, and the second end of the second driving frame is slidably arranged on the second driving disk.

[0009] A steel bar support forming device of the present invention, the third mold driving mechanism includes: a third screw, wherein both ends of the screw are rotatably connected to the frame; a seventh connecting block meshing with the third screw for transmission; a connecting arm, one end of the connecting arm is hinged to the seventh connecting block; an eighth connecting block is fixedly connected to the third screw; a ninth connecting block, one end of the ninth connecting block is hinged to the eighth connecting block; a third driving frame, the first end of the third driving frame is hinged to the ninth connecting block; a third driving disk is arranged on the main driving shaft, and the second end of the third driving frame is slidably arranged on the third driving disk; a connecting shaft, both ends of the connecting shaft are rotatably connected to the frame; a first connecting part, one end of the first connecting part is hinged to the third bending part, and the other end passes through the frame and is rotatably connected to the connecting shaft; and a second connecting part, one end of the second connecting part is fixedly connected to the connecting shaft, and the other end is hinged to the connecting arm.

[0010] A steel bar support forming device of the present invention also includes a cabinet body and a support shaft, and both ends of the support shaft are rotatably connected to the cabinet body; the cutter drive mechanism includes: a first arm, fixedly connected to the cutter; a rocker, hinged to the first arm; a second arm, hinged to the rocker; a first rocker, one end of the first rocker is hinged to the second arm, and the other end is fixedly connected to the support shaft; a second rocker, one end of which is fixedly connected to the support shaft; and a fourth drive disk, the fourth drive disk is arranged on the main drive shaft, and the other end of the second rocker is slidably arranged on the fourth drive disk.

[0011] The present invention provides a steel bar support forming device, wherein the first driving disk is provided with a first slide groove and a first cam arranged in the first slide groove, the first cam is arranged at the center position of the first driving disk, the second end of the first driving frame is provided with a first slider, the first slider intermittently contacts the first cam and slides in the first slide groove; the second driving disk is provided with a second slide groove and a second cam arranged in the second slide groove, the second cam is arranged at the center position of the second driving disk, the second end of the second driving frame is provided with a second slider, the second slider intermittently contacts the second cam and slides in the second slide groove; the third driving disk is provided with a third slide groove and a third cam arranged in the third slide groove, the third cam is arranged at the center position of the third driving disk, the second end of the third driving frame is provided with a third slider, the third slider intermittently contacts the third cam and slides in the third slide groove; the fourth driving disk is provided with a fourth slide groove and a fourth cam arranged in the fourth slide groove, the fourth cam is arranged at the center position of the fourth driving disk, the second end of the second rocker is provided with a fourth slider, the fourth slider intermittently contacts the fourth cam and slides in the fourth slide groove.

[0012] A steel bar support forming device of the present invention also includes a limit block and a limit assembly, the limit assembly includes a push plate and a push plate driving mechanism, the push plate driving mechanism and the mold assembly are respectively located on both sides of the frame and connected to the rocking block, and the push plate driving mechanism is configured to drive the push plate to move back and forth between the material preparation position and the mold position through the rocking block.

[0013] A steel bar support forming device of the present invention also includes a square shaft, one end of the square shaft is rotatably connected to the frame, and the other end is rotatably connected to the rocker, and the push plate driving mechanism includes: a first fixed seat, fixedly provided on the frame, and located on both sides of the frame with the mold assembly; a first push rod, rotatably connected to the first fixed seat through a pin shaft; a first driving arm, one end of the first driving arm is hinged to the first push rod; a second driving arm, one end of the second driving arm is ball-hinged to the other end of the first driving arm; and a first transmission plate, the first transmission plate is fixedly connected to the square shaft, and the first transmission plate is ball-hinged to the other end of the second driving arm.

[0014] A steel bar support forming device of the present invention also includes an ejection assembly, which includes a plurality of pushing heads and a pushing mechanism connected to the pushing heads, the pushing mechanism and the pushing heads are arranged in a one-to-one correspondence, and the pushing mechanism includes: a second fixed seat, fixedly provided on the frame; a second push rod, rotatably connected to the second fixed seat through a pin shaft; a third driving arm, one end of the third driving arm is hinged to the second push rod; a fourth driving arm, one end of the fourth driving arm is ball-hinged to the other end of the third driving arm; and a second transmission plate, the second transmission plate is fixedly connected to the square shaft, and the second transmission plate is ball-hinged to the other end of the fourth driving arm.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the steel bar support forming device proposed in the present invention includes no less than two sets of mold assemblies, a mold drive mechanism, a cutter assembly and a cutter drive mechanism, wherein no less than two sets of mold assemblies are set at the same time to bend and form the raw materials, making the mold modular, avoiding the multi-station operation of the forming device in the prior art to bend and form the raw materials, and the spacing between multiple sets of mold assemblies is adjustable, so that the forming device can produce a variety of different models of products at the same time, increasing applicability, while reducing the occupied space of the forming device and saving the cost of the device, and reducing the maintenance and use cost of the forming device; the mold drive mechanism, the cutter drive mechanism and the pushing mechanism can be driven by the same main drive shaft at the same time, so that the mold mechanism and the cutter assembly can operate at the same time, greatly shortening the forming time of the forming device and improving the forming efficiency. In addition, the steel bar support forming device is provided with a material preparation position and a mold position, so that the material preparation and mold forming operations are carried out simultaneously, thereby improving the production efficiency of the forming device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic perspective view of the steel bar support forming device provided by the present invention;

[0017] Figure 2 It is a front view of the steel bar support forming device provided by the present invention;

[0018] Figure 3 It is a partial schematic diagram of the rear side of the steel bar support forming device provided by the present invention;

[0019] Figure 4 is a schematic diagram of the rear side of the steel bar support forming device provided by the present invention;

[0020] Figure 5 It is another partial schematic diagram of the rear side of the steel bar support forming device provided by the present invention;

[0021] Reference numerals in the accompanying drawings: 100, frame; 101, first fixing block; 102, second fixing block;

[0022] 200, cabinet; 300, main drive shaft; 400, square shaft;

[0023] 1. Cutter assembly; 11. Fixed knife holder; 12. Cutter; 13. Cutter drive mechanism;

[0024] 131, first arm; 132, rocker; 133, second arm; 134, first rocker; 135, second rocker; 1351, fourth slider; 136, fourth drive plate; 1361, fourth slide; 1362, fourth cam;

[0025] 2. Mold assembly; 21. First bending portion; 22. Second bending portion; 221. Protrusion; 222. Card table; 23. Third bending portion;

[0026] 24. First mold drive mechanism; 241. First screw; 242. First connecting block; 243. Second connecting block; 244. Third connecting block; 245. First drive frame; 246. First drive disk; 2461. First slide; 2462. First cam; 247. First slider;

[0027] 25. Second mold drive mechanism; 251. Second screw; 252. Fourth connecting block; 253. Fifth connecting block; 254. Sixth connecting block; 255. Second drive frame; 256. Second drive plate; 2561. Second slide; 2562. Second cam; 257. Second slider;

[0028] 26. Third mold drive mechanism; 261. First connecting portion; 262. Connecting shaft; 263. Second connecting portion; 264. Connecting arm; 265. Seventh connecting block; 266. Eighth connecting block; 267. Ninth connecting block; 268. Third drive frame; 269. Third drive plate; 2691. Third slide groove; 2692. Third cam; 270. Third slider; 271. Third screw;

[0029] 3. Support shaft; 4. Limit block;

[0030] 5. Limiting assembly; 51. Push plate; 52. Push plate driving mechanism; 521. First push rod; 522. First fixing seat; 523. First driving arm; 524. Second driving arm; 525. First transmission plate;

[0031] 6. Pushing assembly; 61. Pushing head; 62. Pushing mechanism; 621. Second push rod; 622. Second fixing seat; 623. Third driving arm; 624. Fourth driving arm; 625. Second transmission plate. DETAILED DESCRIPTION

[0032] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0033] like Figures 1 to 5 As shown, a steel bar support forming device of the present invention includes a frame 100, and a cutter assembly 1, a mold assembly 2, a mold drive mechanism connected to the mold assembly, and an ejection assembly 6, which are sequentially arranged on the frame 100, wherein a plurality of mold assemblies 2 are provided, and the plurality of mold assemblies are slidably arranged on the frame. In this embodiment, two mold assemblies 2 are provided, and the two sets of mold assemblies 2 are spaced apart and arranged axially symmetrically. It should be noted that the two sets of mold assemblies 2 are slidably connected on the frame 100, so that the spacing between the two sets of mold assemblies 2 can be adjusted to facilitate the production of different types of steel bar supports, making the steel bar support forming device more versatile. It should be noted that the sliding method of the two sets of mold assemblies 2 on the frame 100 in this embodiment can be achieved by a screw and nut mechanism, or by a gear rack mechanism, as long as stable sliding can be achieved, and this embodiment is not limited to this. In addition, in other embodiments, other numbers of mold assemblies 2 can be provided.

[0034] The steel bar support forming device is also provided with a material preparation position and a mold position, wherein the material preparation position is used to place the raw materials to be bent, and the mold position is used to bend the raw materials.

[0035] The steel bar support forming device in this embodiment also includes a wire feeding mechanism, which is used to transport the raw materials to the preparation position.

[0036] The cutter assembly 1 includes a fixed blade holder 11, a cutter 12, and a cutter drive mechanism 1313. The fixed blade holder 11 is fixedly mounted on the frame 100. The cutter 12 is connected to the cutter drive mechanism 1313. The cutter drive mechanism 1313 is capable of driving the cutter 12 to reciprocate between the material preparation position and the mold position, cooperating with the fixed blade holder 11 to shear the raw material. Specifically, driven by the cutter drive mechanism 1313, one end of the cutter 12 extends into the blade holder and moves within the fixed blade holder 11. When the cutter 12 carries the raw material from the material preparation position to the mold position, the cutter 12 extends into the fixed blade holder 11 and continues to move, thus completing the shearing of the raw material. The cutter 12 is provided with a through hole. When the feed structure delivers the raw material to the material preparation position, the raw material is positioned within the through hole, thereby placing the raw material on the material preparation position. When the cutter 12 moves, the raw material moves with it until it moves to the mold position and is bent.

[0037] The mold assembly 2 includes a first bending part 21, a second bending part 22 and a third bending part 23. The mold driving mechanism includes a first mold driving mechanism 24 connected to the first bending part 21, a second mold driving mechanism 25 connected to the second bending part 22 and a third mold driving mechanism 26 connected to the third bending part 23.

[0038] The cutter 12 is located on the same side of the two sets of mold assemblies 2, with one set being located near the cutter 12. The cutter 12 is located on one side of the first bending portion 21 of the mold assembly 2, and the second bending portion 22 of the mold assembly 2 is located on the other side of the first bending portion 21. The third bending portion 23 is adjacent to and opposite to the second bending portion 22. The second bending portion 22 includes a protrusion 221 and a clamping plate 222 connected to the protrusion 221. The protrusion 221 protrudes from the clamping plate 222 toward the third bending portion 23, and the third bending portion 23 is directly opposite the clamping plate 222. When the molds of the two sets of mold assemblies 2 bend the raw material, the first bending portion 21 and the second bending portion 22 both move toward the third bending portion 23.

[0039] When the cutter drive mechanism 1313 drives the cutter 12 from the material preparation position to the die position, the material moves with the cutter 12 to the die position, and the cutter 12 cooperates with the fixed cutter holder 11 to cut the material. Then, the second bending portions 22 of the two sets of mold assemblies 2 simultaneously move toward the material, so that the second bending portions 22 perform a first symmetrical bend on both sides of the material. After the first bend, two symmetrical first bends are formed on the material, and the protrusions 221 and the clamping platform 222 of the second bending portions 22 of the two sets of molds press the first bends. Subsequently, the third bending portions 23 of the two sets of molds move toward the material and perform a second symmetrical bend on both sides of the material. After the second bend, two symmetrical second bends are formed on the material. The second bends are located between the clamping platform and the third bending portion 23 and are pressed by both. Then, the first bending portions 21 of the two sets of mold assemblies 2 move toward the material and perform a third symmetrical bend on both sides of the material. After the third bend, the two ends of the material are 90 degrees to the original direction. In this embodiment, two sets of molds bend the raw material three times to complete the production operation from raw material to steel bar support.

[0040] The frame 100 is provided with a first fixed block 101 and a second fixed block 102, each of which is provided with a slide groove. The third bending portion 23 of the two sets of molds slides in the slide groove of the first fixed block 101 and the slide groove of the second fixed block 102, respectively. In this embodiment, by arranging the third bending portion 23 to slide in the slide groove, the accuracy of the bending is ensured, thereby effectively ensuring the production quality of the steel bar support.

[0041] The first mold driving mechanism 24 includes a first screw 241, a first connecting block 242, a second connecting block 243, a third connecting block 244, a first driving frame 245 and a first driving disk 246, wherein two first connecting blocks 242 are provided, and the first bending portions 21 of the two sets of mold assemblies 2 are hinged to the two first connecting blocks 242 respectively, the two ends of the first screw 241 are rotatably connected to the frame 100, the two first connecting blocks 242 are both engaged with the first screw 241 for transmission, the second connecting block 243 is fixedly connected to the first screw 241, one end of the third connecting block 244 is hinged to the second connecting block 243, and the other end is hinged to the first driving frame 245.

[0042] Specifically, the first drive frame 245 of this embodiment has a triangular structure, and the steel bar support forming device further includes a cabinet 200 and a support shaft 3 rotatably connected to the cabinet 200 at both ends. The first drive frame 245 includes a first end, a second end, and a third end. The first end of the first drive frame 245 is hinged to the third connecting block 244, the second end is provided with a first slider 247, and the third end is rotatably connected to the support shaft 3. A first slide groove 2461 is provided on one side of the first drive disc 246 of this embodiment. A first cam 2462 is provided within the first slide groove 2461. The first cam 2462 is disposed at the center of the first drive disc 246. The first slider 247 is disposed within the first slide groove 2461 and can intermittently contact and slide along the first cam 2462 within the first slide groove 2461 of the first drive disc 246, thereby achieving periodic and intermittent driving of the first bending portion 21 by the first mold driving mechanism 24.

[0043] The second mold driving mechanism 25 includes a second screw rod 251, a fourth connecting block 252, a fifth connecting block 253, a sixth connecting block 254, a second driving frame 255, and a second driving disk 256. The second screw rod 251 is rotatably connected to the frame 100 at both ends. The fourth connecting block 252 is meshed and driven with the second screw rod 251. The fifth connecting block 253 is fixedly connected to the second screw rod 251. The fourth connecting block 252 is hinged to the second bending portion 22. The fifth connecting block 253 is fixedly connected to the second screw rod 251. One end of the sixth connecting block 254 is hinged to the fifth connecting block 253, and the other end is hinged to the second driving frame 255. The second driving frame 255 has a triangular structure and includes a first end, a second end, and a third end. The first end of the second driving frame 255 is hinged to the sixth connecting block 254. The second end is provided with a second slider 257, and the third end is rotatably connected to the support shaft 3. The second slider 257 can slide on the second driving disk 256.

[0044] Specifically, the second drive frame 255 in this embodiment has a triangular structure and includes a first end, a second end, and a third end. The first end of the second drive frame 255 is hinged to the sixth connecting block 254, the second end is rotatably connected to the support shaft 3, and the third end is provided with a second slider 257. A second slide groove 2561 is provided on one side of the second drive disk 256 in this embodiment. A second cam 2562 is provided within the second slide groove 2561. The second cam 2562 is disposed at the center of the second drive disk 256. The second slider 257 is disposed within the second slide groove 2561 and can intermittently contact and slide with the second cam 2562 within the second slide groove 2561 of the second drive disk 256, thereby achieving periodic and intermittent driving of the second bending portion 22 by the second mold drive mechanism 25.

[0045] The third mold driving mechanism 26 includes a first connecting portion 261, a connecting shaft 262, a second connecting portion 263, a connecting arm 264, a third screw 271, a seventh connecting block 265, an eighth connecting block 266, a ninth connecting block 267, a third driving frame 268 and a third driving disk 269, wherein the third bending portion 23 is hinged to one end of the first connecting portion 261, the other end of the first connecting portion 261 passes through the frame 100 and is fixedly connected to the connecting shaft 262, the connecting shaft 262 is rotatably connected to the frame 100, and the third One end of the second connecting part 263 is fixedly connected to the connecting shaft 262, and the other end is hinged to one end of the connecting arm 264. The other end of the connecting arm 264 is hinged to the seventh connecting block 265. The seventh connecting block 265 is engaged with the third screw 271 for transmission. Both ends of the third screw 271 are rotatably connected to the frame 100. The eighth connecting block 266 is fixedly connected to the third screw 271. One end of the ninth connecting block 267 is hinged to the eighth connecting block 266, and the other end is hinged to the third driving frame 268.

[0046] The third drive frame 268 in this embodiment has a triangular structure and includes a first end, a second end, and a third end. The first end of the third drive frame 268 is hingedly connected to the ninth connecting block 267, the second end is provided with a third slider 270, and the third end is rotatably connected to the support shaft 3. A third sliding groove 2691 is provided on one side of the third drive disk 269 in this embodiment. A third cam 2692 is disposed within the third sliding groove 2691. The third cam 2692 is disposed at the center of the third drive disk 269. The third slider 270 is disposed within the third sliding groove 2691 and can intermittently contact and slide along the third cam 2692 within the third sliding groove 2691 of the third drive disk 269, thereby achieving periodic and intermittent actuation of the third bending portion 23 by the third mold driving mechanism 26.

[0047] In this embodiment, the molding device also includes a main drive shaft 300, and the first drive disk 246, the second drive disk 256 and the third drive disk 269 are all arranged on the main drive shaft 300. The main drive shaft 300 is driven by a gear mechanism, and the gear mechanism is driven to rotate by a motor. In other embodiments, it can also be driven by other means such as belts, which is not limited in this embodiment.

[0048] When the main drive shaft 300 is driven, the first drive plate 246, the second drive plate 256 and the third drive plate 269 rotate accordingly. The first cam 2462, the second cam 2562 and the third cam 2692 respectively push the first slider 247, the second slider 257 and the third slider 270 to slide in the corresponding slide groove, thereby pushing the first drive frame 245, the second drive frame 255 and the third drive frame 268 to swing. The swing of the first drive frame 245 drives the third connecting block 244 and the second connecting block 243 to move, and the first screw 241 rotates accordingly, and then the first screw 241 drives the first connecting block 242 and the first connecting block 243 disposed on the first drive frame 245. The first bending portion 21 on the connecting block 242 moves toward the raw material; the second drive frame 255 swings to drive the sixth connecting block 254 and the fifth connecting block 253 to move, and the second screw 251 rotates accordingly. The second screw 251 then drives the fourth connecting block 252 and the second bending portion 22 disposed on the fourth connecting block 252 to move up and down; the third drive frame 268 swings to drive the ninth connecting block 267 and the eighth connecting block 266 to move, and the third screw 271 rotates accordingly. The seventh connecting block 265 pushes the connecting arm 264 to move, and the connecting arm 264 pushes the second connecting portion 263 and the third screw 271 to rotate. The third screw 271 drives the first connecting portion 261 and the second connecting portion 263 to rotate, thereby driving the movement of the third bending portion 23. This embodiment uses multiple cam-link mechanisms to drive the first bending portion 21, the second bending portion 22, and the third bending portion 23, achieving multi-point coordinated motion of the forming device, and achieving the effects of strong power in the working stroke, fast return stroke, low noise, and high efficiency.

[0049] In the steel bar support forming device, a cam-link mechanism simultaneously drives the first bending portion 21, the second bending portion 22, and the third bending portion 23. The cam-link mechanism's push stroke and return stroke achieve reciprocating motion of the first bending portion 21, the second bending portion 22, and the third bending portion 23, thereby achieving multi-point coordinated motion of the forming device, achieving the effects of strong working stroke force, fast return stroke, low noise, and high efficiency. In the prior art, multiple sets of molds are generally provided at multiple stations. During the raw material forming process, the raw material needs to be placed in sequence at multiple stations and bent by multiple sets of molds, which greatly prolongs the forming time and reduces production efficiency. In addition, the forming device in the prior art cannot simultaneously complete material preparation and mold forming. The raw material needs to be cut before it is transported to the mold position for bending. However, the forming device in this embodiment can also simultaneously prepare the material during the bending forming process. The shearing and bending forming are located at the same station, which improves the production efficiency of the forming device.

[0050] The cutter drive mechanism 1313 includes a first arm 131 fixedly connected to the cutter 12, a rocker 132 hinged to the first arm 131, a second arm 133 hinged to the rocker 132, a first rocker 134, a second rocker 135 and a fourth drive disk 136, one end of the first rocker 134 is hinged to the second arm 133, and the other end is fixedly connected to the support shaft 3, and the second rocker 135 is fixedly connected to the support shaft 3. The end of the second rocker arm 135 not connected to the support shaft 3 is provided with a fourth slider 1351. In this embodiment, a fourth slot 1361 is provided on one side of the fourth drive plate 136. A fourth cam 1362 is located within the fourth slot 1361. The fourth cam 1362 is located at the center of the fourth drive plate 136. The fourth slider 1351 is located within the fourth slot 1361 and can slide along the fourth cam 1362 within the fourth slot 1361 of the fourth drive plate 136, thereby enabling the cutter drive mechanism 1313 to periodically and intermittently drive the cutter 12. The first rocker arm 134 and the second rocker arm 135 are located at opposite ends of the support shaft 3. The first drive frame 245, the second drive frame 255, and the third drive frame 268 are located between the first rocker arm 134 and the second rocker arm 135 and are arranged sequentially. In addition, in this embodiment, the rocker 132 has a triangular structure, including a first end, a second end and a third end. The first end of the rocker 132 is hinged to the first arm 131, the second end is hinged to the second arm 133, and the third end is rotatably connected to the cabinet 200.

[0051] In this embodiment, the fixed connection points between the support shaft 3 and the first rocker 134, and between the support shaft 3 and the second rocker 135, are both square shafts, thereby achieving a fixed connection between the rocker and the support shaft 3. When the second rocker 135 rotates on the drive shaft of the fourth drive disk 136, it drives the support shaft 3 to rotate, and the first rocker 134 swings accordingly. The swinging of the first rocker 134 drives the second arm 133 to swing, and the second arm 133 drives the rocker 132 to rotate. The rotation of the second arm 133 drives the first arm 131 to move in the direction from the material preparation position to the mold position, thereby enabling the cutter 12 to reciprocate within the cutter holder, thereby completing the pushing and shearing of the raw material.

[0052] The steel bar support forming device provided in this embodiment further includes a limit block 4 and a limit assembly 5. The limit block 4 is fixed to the second fixed block. The limit assembly 5 includes a push plate 51 and a push plate drive mechanism 52. The push plate drive mechanism 52 is capable of pushing the push plate 51 back and forth between the material preparation position and the mold position. The push plate drive mechanism 52 and the mold assembly 2 are respectively located on either side of the frame 100 and connected to the rocker 132.

[0053] The push plate drive mechanism 52 and the mold assembly 2 are located on either side of the frame 100, respectively. The push plate drive mechanism 52 includes a first push rod 521, a first fixed base 522, a first drive arm 523, a second drive arm 524, and a first transmission plate 525. The first transmission plate 525 is rotatably connected to the rocker 132. The second drive arm 524 is ball-jointed with the first drive plate 525. The first drive arm 523 is ball-jointed with the second drive arm 524. The first drive arm 523 is hingedly connected to the first push rod 521. The fixed base is fixed to the frame 100. The first push rod 521 is rotatably connected to the fixed base. The first push rod 521 passes through the frame 100, and the end of the first push rod 521 is fixedly connected to the push plate 51. In this embodiment, the first push rod 521 is rotatably connected to the first fixed base 522 via a pin. Specifically, the first push rod 521 passes through the pin and is fixedly connected to the pin. One end of the pin is rotatably connected to the fixed base. In addition, in this embodiment, a square shaft is provided on the frame 100 to realize the rotational connection between the first transmission plate 525 and the rocking block 132. Specifically, one end of the square shaft is rotationally connected to the frame 100, and the other end is rotationally connected to the rocking block 132. The first transmission plate 525 is fixedly connected to the square shaft.

[0054] The ejection assembly 6 includes a plurality of pushers 61 and a push mechanism 62 connected to the pushers 61. The push mechanism 62 and the mold assembly 2 are located on either side of the frame 100. The push mechanisms 62 and pushers 61 are arranged in a one-to-one correspondence to ensure that the bent finished product can be smoothly ejected from the molding device. In this embodiment, two pushers 61 are provided, and two push mechanisms 62 are also provided, and are arranged in a one-to-one correspondence with the pushers 61. In other embodiments, the ejection assembly 6 can also be provided with other numbers. The push mechanism 62 includes a second push rod 621, a second fixing seat 622, a third drive arm 623, a fourth drive arm 624, and a second transmission plate 625. The second transmission plate 625 is fixedly connected to the square shaft. The fourth drive arm 624 is ball-jointed with the second transmission plate 625. The third drive arm 623 is ball-jointed with the fourth drive arm 624. The third drive arm 623 is hingedly connected to the second push rod 621. The second fixed base 622 is fixed to the frame 100. The second push rod 621 is rotationally connected to the second fixed base 622. The second push rod 621 passes through the frame 100, and the end of the second push rod 621 is fixedly connected to the push head 61. In this embodiment, the second push rod 621 is rotationally connected to the second fixed base 622 via a pin. Specifically, the second push rod 621 passes through the pin and is fixedly connected to the pin. One end of the pin is rotationally connected to the second fixed base 622. In addition, in this embodiment, the second transmission plate 625 is fixedly connected to the square shaft to achieve a rotational connection between the second transmission plate 625 and the rocker 132.

[0055] When the rocker 132 is driven and rotates on the cabinet 200, the square shaft rotates accordingly, thereby driving the first transmission plate 525 and the second transmission plate 625 to rotate simultaneously. When the main drive shaft 300 is driven and rotated, the fourth cam 1362 on the fourth drive plate 136 drives the fourth slider 1351 of the second rocker 135 to slide within the fourth slide slot 1361, causing the second rocker 135 to swing about the support shaft 3. During the push motion of the fourth slider 1351, that is, as the fourth slider 1351 moves from the closest point to the farthest point from the center of the fourth cam 1362, the swing of the second rocker 135 drives the support shaft 3 to rotate, thereby driving the first rocker 134 to swing. The first rocker 134 pushes the second arm 133 downward in a direction closer to the frame 100. The rocker 132 rotates downward accordingly and pushes the first arm 131, which in turn pushes the cutter 12 from the material preparation position to the mold position. During the return movement of the fourth slider 1351, that is, in the process of the fourth slider 1351 rod moving from the farthest point to the closest point from the center of the fourth cam 1362, the swing of the second rocker arm 135 drives the support shaft 3 to rotate, thereby driving the first rocker arm 134 to swing, and the first rocker arm 134 pushes the second arm 133 to move upward in the direction away from the frame 100, and the rocker block 132 rotates upward and pulls the first arm 131, and then the first arm 131 pulls the cutter 12 from the mold position to the preparation position.

[0056] During the pushing motion of the fourth slider 1351, the rocker 132 rotates downward, causing the square shaft to rotate accordingly. At this point, the first transmission plate 525 pushes the first arm 131 and the second arm 133 toward the frame 100, thereby pushing the push plate 51 away from the frame 100. The push plate 51 is pushed a preset distance, cooperating with the limit block 4 to position the raw material. Simultaneously, the second transmission plate 625 pushes the third and fourth arms toward the frame 100, thereby pushing the push head 61 away from the frame 100. The push head 61 pushes the formed steel bar support out of the forming device. Afterwards, during the return stroke of the fourth slider 1351, when the rocker 132 rotates upward, the cutter 12 retreats from the mold position to the material preparation position, and the raw material is re-delivered to the cutter 12. At this time, the square shaft rotates with the rocker 132, and the first transmission piece 525 pulls the first arm 131 and the second arm 133 in a direction away from the frame 100, thereby pulling the push plate 51 back to the initial position in the direction closer to the frame 100. At the same time, the second transmission piece 625 pulls the third arm and the fourth arm in a direction away from the frame 100, thereby pulling the push head 61 back to the initial position in the direction closer to the frame 100. This achieves the synchronous operation of material preparation and pushing, greatly shortening the molding time of the molding device and improving the production efficiency of the molding device.

[0057] It should be noted that, when the raw material is bent in the mold position, the raw material is first limited, then bent, and finally the bent steel bar support is pushed out of the forming device. Therefore, there is a time difference in the limiting and pushing processes. Therefore, in this embodiment, the first transmission plate 525 and the second transmission plate 625 are adjusted to different angles with the square axis to accommodate the time difference in the operation. This avoids the need to set up multiple mechanisms to achieve different functions in the related art. In this embodiment, only the angles of the first transmission plate 525 and the second transmission plate 625 need to be adjusted to achieve synchronous and non-simultaneous operation, thereby simplifying the structure of the forming device and achieving precision of the forming device.

[0058] The steel bar support forming device proposed in this embodiment includes no less than two sets of mold assemblies 2, a mold drive mechanism, a cutter assembly 1 and a cutter drive mechanism 1313, wherein no less than two sets of mold assemblies 2 are set at the same time to bend and form the raw material, making the mold modular and avoiding the multi-station operation of the forming device in the prior art to bend and form the raw material, and the spacing between the no less than two sets of mold assemblies 2 is adjustable, so that the forming device can produce a variety of different models of products at the same time, increasing applicability, while reducing the occupied space of the forming device and saving the cost of the device, and reducing the maintenance and use cost of the forming device; the mold drive mechanism, the cutter drive mechanism 1313 and the pushing mechanism 62 can be driven by the same main drive shaft 300 at the same time, so that the mold mechanism and the cutter assembly 1 can operate at the same time, greatly shortening the forming time of the forming device and improving the forming efficiency. In addition, a material preparation position and a mold position are provided on the steel bar support, so that the material preparation and mold forming operations are carried out simultaneously, realizing the simultaneous preparation and forming, thereby improving the production efficiency of the forming device.

[0059] The steel bar support forming device of the present invention has an installation method, a connection method or a setting method which are all common mechanical methods and can be implemented as long as they can achieve their beneficial effects.

[0060] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A steel bar support forming device, characterized in that: include: A frame, wherein a material preparation position and a mold position are provided on the frame, and a main drive shaft is also provided on the frame; A plurality of mold assemblies are arranged on the mold position, wherein the plurality of mold assemblies are slidably arranged on the frame, and adjacent mold assemblies are arranged in an axisymmetric manner; A mold driving mechanism, the mold driving mechanism being connected to the plurality of mold assemblies and configured to drive the mold assemblies to bend and shape the raw material; a cutter assembly, the cutter assembly comprising a fixed cutter holder fixed to the frame, a cutter facing the fixed cutter holder, and a cutter drive mechanism connected to the cutter, the cutter drive mechanism being configured to drive the cutter to reciprocate between the material preparation position and the mold position and cooperate with the fixed cutter holder to shear the raw material, the fixed cutter holder being disposed at the mold position and located on one side of the plurality of mold assemblies; An ejection assembly, the ejection assembly including a pusher head and a pushing mechanism connected to the pusher head, wherein a plurality of pushers and a plurality of pushing mechanisms are provided, and the pushers and the pushing mechanisms are provided in a one-to-one correspondence, and the pushing mechanism and the mold assembly are respectively located on both sides of the frame; The cutter drive mechanism and the mold drive mechanism are both arranged on the main drive shaft, and the pushing mechanism is connected to the cutter drive mechanism; The mold includes a first bending portion, a second bending portion, and a third bending portion, and the mold driving mechanism includes a first mold driving mechanism connected to the first bending portion, a second mold driving mechanism connected to the second bending portion, and a third mold driving mechanism connected to the third bending portion; The first bending portion and the second bending portion are adjacent to each other and are arranged on the same side, and the third bending portion is arranged opposite to the second bending portion; The first mold driving mechanism includes: a first screw rod, both ends of which are rotatably connected to the frame; a first connecting block, one end of which is hinged to the first bending portion, and the other end of which is meshed and driven by the first screw; a second connecting block, one end of which is fixedly connected to the first screw rod; a third connecting block, one end of which is hinged to the second connecting block; a first driving frame, wherein a first end of the first driving frame is hinged to the other end of the third connecting block; a first driving disk, wherein the first driving disk is disposed on the main driving shaft, and the second end of the first driving frame is slidably disposed on the first driving disk; It also includes a cabinet body and a support shaft, wherein both ends of the support shaft are rotatably connected to the cabinet body; The cutter drive mechanism comprises: a first arm fixedly connected to the cutter; a rocker, hinged to the first arm; a second arm, hinged to the rocker; a first rocker, one end of which is hinged to the second arm and the other end of which is fixedly connected to the support shaft; a second rocker, one end of which is fixedly connected to the support shaft; a fourth driving disk, the fourth driving disk being disposed on the main driving shaft, and the other end of the second rocker being slidably disposed on the fourth driving disk; The third end of the first driving frame is rotatably connected to the support shaft; The first driving plate is provided with a first sliding groove and a first cam disposed in the first sliding groove, the first cam being disposed at the center of the first driving plate, and a first slider being provided at the second end of the first driving frame, the first slider being in intermittent contact with the first cam and sliding in the first sliding groove; The fourth driving plate is provided with a fourth sliding groove and a fourth cam arranged in the fourth sliding groove. The fourth cam is arranged at the center position of the fourth driving plate. The other end of the second rocker is provided with a fourth slider. The fourth slider is intermittently in contact with the fourth cam and slides in the fourth sliding groove.

2. The steel bar support forming device according to claim 1, characterized in that: The second mold driving mechanism includes: a second screw rod, both ends of which are rotatably connected to the frame; a fourth connecting block, hinged to the second bending portion and meshingly driven with the second screw; a fifth connecting block, fixedly connected to the second screw rod; a sixth connecting block, one end of which is hinged to the fifth connecting block; a second driving frame, wherein a first end of the second driving frame is hingedly connected to the other end of the sixth connecting block; The second driving disk is arranged on the main driving shaft, and the second end of the second driving frame is slidably arranged on the second driving disk.

3. The steel bar support forming device according to claim 2, characterized in that: The third mold driving mechanism includes: a third screw rod, both ends of which are rotatably connected to the frame; a seventh connecting block, meshing and transmitting with the third screw; a connecting arm, one end of which is hinged to the seventh connecting block; an eighth connecting block, fixedly connected to the third screw rod; a ninth connecting block, one end of which is hinged to the eighth connecting block; a third driving frame, wherein a first end of the third driving frame is hinged to the ninth connecting block; a third driving disk, disposed on the main driving shaft, wherein the second end of the third driving frame is slidably disposed on the third driving disk; A connecting shaft, both ends of which are rotatably connected to the frame; a first connecting portion, one end of which is hinged to the third bent portion, and the other end of which passes through the frame and is rotatably connected to the connecting shaft; A second connecting part, one end of which is fixedly connected to the connecting shaft, and the other end of which is hinged to the connecting arm.

4. The steel bar support forming device according to claim 3, characterized in that: The third end of the second driving frame and the third end of the third driving frame are both rotatably connected to the support shaft.

5. The steel bar support forming device according to claim 4, characterized in that: The second driving plate is provided with a second sliding groove and a second cam disposed in the second sliding groove, the second cam being disposed at the center of the second driving plate, and a second slider being provided at the second end of the second driving frame, the second slider being in intermittent contact with the second cam and sliding in the second sliding groove; The third driving disk is provided with a third sliding groove and a third cam arranged in the third sliding groove. The third cam is arranged at the center position of the third driving disk. The second end of the third driving frame is provided with a third slider. The third slider is intermittently in contact with the third cam and slides in the third sliding groove.

6. The steel bar support forming device according to claim 5, characterized in that: It also includes a limit block and a limit assembly, the limit assembly includes a push plate and a push plate driving mechanism, the push plate driving mechanism and the mold assembly are respectively located on both sides of the frame and are connected to the rocking block, and the push plate driving mechanism is configured to drive the push plate to move back and forth between the material preparation position and the mold position through the rocking block.

7. The steel bar support forming device according to claim 6, characterized in that: It also includes a square shaft, one end of which is rotatably connected to the frame, and the other end of which is rotatably connected to the rocker. The push plate driving mechanism includes: A first fixing seat is fixedly mounted on the frame and is located on both sides of the frame together with the mold assembly; A first push rod is rotatably connected to the first fixing seat via a pin; a first driving arm, one end of the first driving arm being hinged to the first push rod; a second driving arm, one end of the second driving arm being ball-jointed to the other end of the first driving arm; The first transmission plate is fixedly connected to the square shaft and is spherically hinged to the other end of the second driving arm.

8. The steel bar support forming device according to claim 7, characterized in that: The pusher assembly further includes a plurality of pusher heads and a push mechanism connected to the pusher heads. The push mechanisms are arranged in a one-to-one correspondence with the pusher heads. The push mechanism includes: A second fixing seat, fixedly arranged on the frame; A second push rod is rotatably connected to the second fixing seat via a pin; a third driving arm, one end of which is hinged to the second push rod; a fourth driving arm, one end of the fourth driving arm being ball-jointed to the other end of the third driving arm; The second transmission plate is fixedly connected to the square shaft and is spherically hinged to the other end of the fourth driving arm.

Images