Magnetic Core Metal Clip Loading and Installation Mechanism
By designing the feeding and installation mechanism of the magnetic core metal clip, the automatic installation of the transformer core and metal clip is realized, solving the problems of low manual installation efficiency and difficult to guarantee quality in the prior art, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202010746069.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2040-07-29
AI Technical Summary
In the prior art, the installation of magnetic core and metal clamps of transformers mainly relies on manual operations, and cannot achieve automated production, resulting in low production efficiency, high labor costs and difficult to guarantee installation quality, which increases the defective rate of transformers.
A magnetic core metal clip feeding installation mechanism is designed, including a metal clip feeding component and a metal clip installation component. The metal clip is transmitted to the metal clip installation component through the metal clip feeding component, and the metal clip is automatically installed on the magnetic core by using the metal clip installation component to realize automatic production.
The automatic loading and installation of metal clamps is realized, which saves a lot of labor costs, improves production efficiency, ensures installation quality, and reduces the defective rate of the transformer.
Smart Images

Figure CN111745372B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of transformer production, and particularly relates to a feeding and installing mechanism for a magnetic core metal clip. Background Art
[0002] With the popularization of electricity and the development of transformer technology, transformers are increasingly widely used. Currently, transformers are mainly assembled from parts such as a left magnetic core, a right magnetic core, a wire coil, and an iron clip. First, glue is applied to the left magnetic core, then the wire coil is bonded to the left magnetic core, the right magnetic core is bonded to the left magnetic core, and the wire coil is clamped in the middle. Then, a metal clip is installed. However, due to the small volume of the magnetic core and the metal clip, currently, the metal clip is generally installed on the magnetic core manually, which cannot achieve automated production, consumes a large amount of labor, increases the labor cost while having low production efficiency, and it is easy to have problems such as the installation position of the metal clip shifting when it is installed on the magnetic core due to human factors during the installation process, making it difficult to guarantee the installation quality, resulting in a high defective rate of the subsequent assembled transformers. Summary of the Invention
[0003] The purpose of the present invention is to provide a feeding and installing mechanism for a magnetic core metal clip, aiming to solve the technical problems in the prior art that the iron clip is mainly installed on the magnetic core manually, which cannot achieve automated production, consumes a large amount of labor, increases the labor cost while having low production efficiency, and it is difficult to guarantee the installation quality by manual installation.
[0004] To achieve the above purpose, a feeding and installing mechanism for a magnetic core metal clip provided by an embodiment of the present invention includes a metal clip feeding component and a metal clip installing component:
[0005] The metal clip feeding component is used to transfer a metal clip to the metal clip installing component, and the metal clip feeding component abuts against the metal clip installing component;
[0006] The metal clip installing component is used to install the metal clip on a magnetic core, and the metal clip installing component is located above the metal clip feeding component.
[0007] Optionally, the metal clip feeding component includes a metal clip feeding assembly, a metal clip moving assembly, and a metal clip pushing assembly:
[0008] The metal clip feeding assembly is used to transfer the metal clip to the metal clip moving assembly;
[0009] The metal clip moving assembly is used to move the metal clip to the metal clip pushing assembly, and the metal clip moving assembly is located between the metal clip installing component and the metal clip feeding assembly;
[0010] The metal clip pushing component is used to push the metal clip into the metal clip mounting component. The metal clip pushing component is fixedly installed on the metal clip moving component, and the metal clip pushing component abuts against the metal clip mounting component.
[0011] Optionally, the metal clip feeding component includes a metal clip feeding vibrating tray, a metal clip feeding fixed seat, a metal clip feeding linear vibrator, a metal clip feeding linear vibration connecting plate, a metal clip feeding linear vibration block, and at least two metal clip feeding baffles. The metal clip feeding vibrating tray abuts against the metal clip feeding baffles. The metal clip feeding linear vibrator is fixedly installed on the metal clip feeding fixed seat. The metal clip feeding linear vibration connecting plate is installed on the metal clip feeding linear vibrator. The metal clip linear vibration block is fixedly installed on the metal clip feeding linear vibration connecting plate. The two metal clip feeding stoppers are respectively fixedly installed on both sides of the metal clip feeding linear vibration block.
[0012] Optionally, the metal clip moving component includes a metal clip moving fixed seat, a metal clip moving guide rail, a metal clip moving connecting plate, a metal clip moving material pushing block, and a metal clip moving driving cylinder. The metal clip moving fixed seat is fixedly installed between the metal clip feeding component and the metal clip mounting component. The metal clip moving guide rail is fixedly installed on the metal clip moving fixed seat. The metal clip moving connecting plate is connected to the metal clip moving guide rail. The metal clip moving material pushing block is fixedly installed on the metal clip moving connecting plate. The metal clip moving driving cylinder is fixedly installed on the metal clip moving fixed seat. The metal clip moving driving cylinder is connected to the metal clip moving connecting plate.
[0013] Optionally, the metal clip moving component further includes a metal clip moving fixed block and a metal clip moving detection block. One end of the metal clip moving fixed block is fixedly connected to the metal clip moving fixed seat, and the other end of the metal clip moving fixed block abuts against the metal clip moving material pushing block. The metal clip moving detection block is fixedly connected to the upper end of the metal clip moving fixed block, and the metal clip moving detection block is located above the metal clip feeding component.
[0014] Optionally, the metal clip pushing assembly includes a metal clip pushing base, a metal clip pushing cylinder, a metal clip pushing block, a first metal clip pushing guide block, and a second metal clip pushing guide block. The metal clip pushing base is fixedly installed on the metal clip moving and fixing seat. The metal clip pushing cylinder is fixedly installed at one end of the metal clip pushing base. One end of the metal clip pushing block is connected to the metal clip pushing cylinder. The first metal clip pushing guide block is fixedly installed at the other end of the metal clip pushing base. The other end of the metal clip pushing block abuts against the first metal clip pushing guide block. The second metal clip pushing guide block is fixedly installed on the metal clip moving and fixing seat, and the second metal clip pushing guide block abuts against the metal clip mounting component.
[0015] Optionally, the metal clip mounting component includes a metal clip mounting base, a metal clip inserting assembly, and a metal clip mounting guide seat. The metal clip inserting assembly is fixedly installed at the upper end of the metal clip mounting base. The metal clip mounting guide seat is fixedly connected to the metal clip mounting base. The metal clip mounting guide seat abuts against the metal clip pushing assembly, and the metal clip mounting guide seat is located below the metal clip inserting assembly.
[0016] Optionally, the metal clip inserting assembly includes a metal clip inserting cylinder, a metal clip inserting connecting block, and a metal clip inserting pushing block. The metal clip inserting cylinder is fixedly installed at the upper end of the metal clip mounting base. The metal clip inserting connecting block is connected to the metal clip inserting cylinder. The metal clip inserting pushing block is fixedly connected to the metal clip inserting connecting block.
[0017] Optionally, the metal clip mounting component further includes a metal clip unfolding assembly. The metal clip unfolding assembly includes a metal clip unfolding cylinder and a metal clip unfolding block. The metal clip unfolding cylinder is fixedly installed in the middle of the metal clip mounting base. The metal clip unfolding block is connected to the metal clip unfolding cylinder. A first through hole matching the metal clip unfolding block is provided on the metal clip mounting guide seat.
[0018] Optionally, a metal clip mounting guide groove matching the metal clip inserting pushing block is provided on the metal clip mounting guide seat. Upper and lower metal clip mounting stoppers are respectively provided at the upper and lower ends of the metal clip mounting guide groove. The lower metal clip mounting stopper abuts against the metal clip pushing assembly.
[0019] One or more of the above technical solutions in the magnetic core metal clip feeding and installation mechanism provided by the embodiments of the present invention at least have one of the following technical effects: When in use, a certain amount of metal clips are placed on the metal clip feeding component. When a carrier equipped with a magnetic core is transported below the metal clip installation component, the metal clip feeding component transports the metal clips to the metal clip installation component, and the metal clip installation component installs the metal clips on the carrier, so that the metal clips are fixedly connected to the magnetic core, realizing automatic feeding and installation of the metal clips, saving a large amount of labor costs, improving production efficiency, avoiding metal clip installation quality problems caused by human factors, and reducing the defective rate of the subsequently assembled transformers. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 It is a schematic structural diagram of the magnetic core metal clip feeding and installation mechanism provided by the embodiments of the present invention.
[0022] Figure 2 It is a schematic structural diagram of the magnetic core metal clip feeding and installation mechanism provided by the embodiments of the present invention.
[0023] Figure 3 It is a schematic structural diagram of the magnetic core metal clip feeding and installation mechanism provided by the embodiments of the present invention.
[0024] Figure 4 It is a schematic structural diagram of the magnetic core metal clip feeding and installation mechanism provided by the embodiments of the present invention.
[0025] Figure 5 It is a schematic structural diagram of the magnetic core metal clip feeding and installation mechanism provided by the embodiments of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The following details the embodiments of the present invention. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are intended to explain the embodiments of the present invention, and should not be construed as a limitation of the present invention.
[0027] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention.
[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present invention, the meaning of "a plurality" is two or more, unless otherwise specifically defined.
[0029] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0030] In one embodiment of the present invention, as Figure 1 shown, a metal clip feeding and mounting mechanism is provided, including a metal clip feeding component 1 and a metal clip mounting component 2. The metal clip feeding component 1 abuts against the metal clip mounting component 2, and the metal clip mounting component 2 is located above the metal clip feeding component 1. The metal clip feeding component 1 is used to transfer a metal clip to the metal clip mounting component 2, and the metal clip mounting component 2 is used to mount the metal clip onto a magnetic core.
[0031] In this embodiment, during use, a certain amount of metal clips are first placed on the metal clip feeding component 1. When a carrier mounted with a magnetic core is transferred below the metal clip mounting component 2, the metal clip feeding component 1 transfers the metal clip to the metal clip mounting component 2, and the metal clip mounting component 2 mounts the metal clip onto the carrier, so that the metal clip is fixedly connected to the magnetic core, realizing the automatic feeding and mounting of the metal clip, saving a large amount of labor costs, improving production efficiency, avoiding quality problems in metal clip mounting caused by human factors, and reducing the defective rate of the subsequent assembled transformer.
[0032] In another embodiment of the present invention, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, the metal clip feeding component 1 includes a metal clip feeding assembly 11, a metal clip moving assembly 12, and a metal clip pushing assembly 13. The metal clip moving assembly 12 is located between the metal clip mounting component 2 and the metal clip feeding assembly 11. The metal clip pushing assembly 13 is fixedly installed on the metal clip moving assembly 12 and abuts against the metal clip mounting component 2. The metal clip feeding assembly 11 transports the metal clips to the metal clip moving assembly 12. The metal clip moving assembly 12 moves the metal clips to the metal clip pushing assembly 13. The metal clip pushing assembly 13 pushes the metal clips into the metal clip mounting component 2. The metal clip mounting component 2 mounts the metal clips on the carrier, so that the metal clips are fixedly connected to the magnetic core, realizing automatic feeding of the metal clips, saving manpower, and improving production efficiency.
[0033] In another embodiment of the present invention, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, the metal clip feeding assembly 11 includes a metal clip feeding vibrating tray 111, a metal clip feeding fixed seat 112, a metal clip feeding linear vibrator 113, a metal clip feeding linear vibration connecting plate, a metal clip feeding linear vibration block 115, and at least two metal clip feeding baffles 116. The metal clip feeding vibrating tray 111 abuts against the metal clip feeding baffles 116. The metal clip feeding linear vibrator 113 is fixedly installed on the metal clip feeding fixed seat 112. The metal clip feeding linear vibration connecting plate is installed on the metal clip feeding linear vibrator 113. The metal clip linear vibration block is fixedly installed on the metal clip feeding linear vibration connecting plate. The two metal clip feeding stoppers are respectively fixedly installed on both sides of the metal clip feeding linear vibration block 115. The metal clip feeding vibrating tray 111 transports the metal clips to the metal clip feeding linear vibration block 115. The metal clip feeding linear vibrator 113 starts to work. The metal clip feeding linear vibrator 113 enables the metal clip feeding linear vibration block 115 to continuously move the metal clips through the metal clip feeding linear vibration connecting plate. The metal clip feeding baffles 116 limit the metal clips on the metal clip feeding linear vibration block 115 to prevent the metal clips from detaching from the metal clip feeding linear vibration block 115, saving manpower and improving production efficiency.
[0034] In another embodiment of the present invention, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the metal clip moving assembly 12 includes a metal clip moving fixed seat 121, a metal clip moving guide rail 122, a metal clip moving connecting plate 123, a metal clip moving feeding block 124, and a metal clip moving driving cylinder 125. The metal clip moving fixed seat 121 is fixedly installed between the metal clip loading assembly 11 and the metal clip installation component 2. The metal clip moving guide rail 122 is fixedly installed on the metal clip moving fixed seat 121. The metal clip moving connecting plate 123 is connected to the metal clip moving guide rail 122. The metal clip moving feeding block 124 is fixedly installed on the metal clip moving connecting plate 123. The metal clip moving driving cylinder 125 is fixedly installed on the metal clip moving fixed seat 121, and the metal clip moving driving cylinder 125 is connected to the metal clip moving connecting plate 123. The metal clip loading vibrating block 115 transports the metal clip to the metal clip moving feeding block 124. The metal clip moving driving cylinder 125 drives the metal clip moving connecting plate 123 to move. The metal clip moving feeding block 124 moves along with the metal clip moving connecting plate 123. The metal clip moving feeding block 124 drives the metal clip to the metal clip pushing assembly 13. The metal clip pushing assembly 13 pushes the metal clip into the metal clip installation component 2. Then, the metal clip moving driving cylinder 125 drives the metal clip moving connecting plate 123 back to the initial position. The metal clip moving connecting plate 123 drives the metal clip moving feeding block 124 back to the initial position. Then, the next metal clip is transported to the metal clip pushing assembly 13.
[0035] In another embodiment of the present invention, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, the metal clip moving assembly 12 further includes a metal clip moving fixed block 126 and a metal clip moving detection block 127. One end of the metal clip moving fixed block 126 is fixedly connected to the metal clip moving fixed seat 121, and the other end of the metal clip moving fixed block 126 abuts against the metal clip moving feeding block 124. The metal clip moving detection block 127 is fixedly connected to the upper end of the metal clip moving fixed block 126. The metal clip moving detection block 127 is located above the metal clip loading assembly 11.
[0036] In this embodiment, during use, the metal clip feeding linear vibrator block 115 transports the metal clip to the metal clip moving and feeding block 124. When the metal clip moving detection block 127 detects that the metal clip has been transported to the metal clip moving and feeding block 124, the metal clip moving drive cylinder 125 starts to drive the metal clip moving connection plate 123 to move, making the metal clip moving assembly 12 transport the metal clip more accurately. Among them, the metal clip moving and feeding block 124 abuts against the metal clip feeding linear vibrator block 115, the metal clip moving fixing block 126 abuts against the metal clip moving and feeding block 124, the metal clip moving and feeding block 124 is located between the metal clip feeding linear vibrator block 115 and the metal clip moving fixing block 126, and the metal clip moving block can limit the metal clip that moves from the metal clip feeding linear vibrator block 115 to the metal clip moving and feeding block 124, preventing the metal clip from shifting.
[0037] Among them, a convex block 1241 matching the metal clip protrudes from the metal clip moving and feeding block 124. The metal clip moves from the metal clip feeding linear vibrator block 115 to the metal clip moving and feeding block 124, and the metal clip is clamped with the convex block 1241, making the metal clip less likely to shake and ensuring that the metal clip does not shift during movement.
[0038] In another embodiment of the present invention, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the metal clip pushing-in assembly 13 includes a metal clip pushing-in base 131, a metal clip pushing-in cylinder 132, a metal clip pushing block 133, a first metal clip pushing guide block 134, and a second metal clip pushing guide block 135. The metal clip pushing-in base 131 is fixedly installed on the metal clip moving assembly 12. The metal clip pushing-in cylinder 132 is fixedly installed at one end of the metal clip pushing-in base 131. One end of the metal clip pushing block 133 is connected to the metal clip pushing-in cylinder 132. The first metal clip pushing guide block 134 is fixedly installed at the other end of the metal clip pushing-in base 131. The other end of the metal clip pushing block 133 abuts against the first metal clip pushing guide block 134. The second metal clip pushing guide block 135 is fixedly installed on the metal clip moving assembly 12, and the second metal clip pushing guide block 135 abuts against the metal clip mounting member 2. The metal clip moving and feeding block 124 drives the metal clip to the gap. The metal clip pushing-in cylinder 132 drives the metal clip pushing block 133 to move on the first metal clip pushing guide block 134. The metal clip pushing block 133 pushes the metal clip on the metal clip moving and feeding block 124 to the second metal clip pushing guide block 135. Then the metal clip pushing block 133 continues to move on the second metal clip pushing guide block 135, and the metal clip pushing block 133 continues to push the metal clip into the metal clip mounting member 2. The metal clip mounting member 2 mounts the metal clip onto the carrier, realizing automatic feeding of the metal clip, saving manpower, and improving production efficiency.
[0039] Wherein, the second metal clip pushing guide block 135 and the first metal clip pushing guide block 134 are on the same horizontal line, and a gap matching the metal clip moving and feeding block 124 is provided between the second metal clip pushing guide block 135 and the first metal clip pushing guide block 134.
[0040] In another embodiment of the present invention, as Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the metal clip mounting component 2 includes a metal clip mounting base 21, a metal clip insertion assembly 22, and a metal clip mounting guide seat 23. The metal clip insertion assembly 22 is fixedly mounted on the upper end of the metal clip mounting base 21. The metal clip mounting guide seat 23 is fixedly connected to the metal clip mounting base 21. The metal clip mounting guide seat 23 abuts against the metal clip pushing assembly 13, and the metal clip mounting guide seat 23 is located below the metal clip insertion assembly 22. The metal clip moves to the inside of the metal clip mounting guide seat 23 through the second metal clip pushing guide block 135. The metal clip insertion assembly 22 presses the metal clip downward onto the carrier, so that the metal clip is mounted on the magnetic core, realizing the automatic installation of the metal clip, saving manpower, and improving production efficiency.
[0041] In another embodiment of the present invention, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, the metal clip insertion assembly 22 includes a metal clip insertion cylinder 221, a metal clip insertion connecting block 222, and a metal clip insertion pushing block 223. The metal clip insertion cylinder 221 is fixedly mounted on the upper end of the metal clip mounting base 21. The metal clip insertion connecting block 222 is connected to the metal clip insertion cylinder 221. The metal clip insertion pushing block 223 is fixedly connected to the metal clip insertion connecting block 222. The metal clip insertion cylinder 221 drives the metal clip insertion connecting plate to move. The metal clip insertion connecting plate drives the metal clip insertion pushing block 223 to move. The metal clip insertion pushing block 223 presses the metal clip in the metal clip mounting guide seat 23 downward onto the magnetic core, realizing the automatic installation of the metal clip on the magnetic core, saving manpower, and improving production efficiency.
[0042] In another embodiment of the present invention, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the metal clip mounting component 2 further includes a metal clip unfolding assembly 24. The metal clip unfolding assembly 24 includes a metal clip unfolding cylinder 241 and a metal clip unfolding block 242. The metal clip unfolding cylinder 241 is fixedly installed in the middle of the metal clip mounting base 21. The metal clip unfolding block 242 is connected to the metal clip unfolding cylinder 241. A first through hole matching the metal clip unfolding block 242 is provided on the metal clip mounting guide seat 23. The metal clip unfolding cylinder 241 drives the metal clip unfolding block 242 to move. The metal clip unfolding block 242 passes through the first through hole and inserts into the metal clip mounting guide seat 23. When the metal clip inserting assembly 22 presses the metal clip downward, the metal clip is first pressed onto the metal clip unfolding block 242 to realize the unfolding of the metal clip. Then the metal clip unfolding cylinder 241 drives the metal clip unfolding block 242 to leave the metal clip mounting guide seat 23, and the metal clip inserting assembly 22 can continue to press the metal clip downward onto the carrier, ensuring that the metal clip can be fixedly connected to the magnetic core, avoiding the situation that the metal clip cannot be installed on the magnetic core due to insufficient unfolding of the metal clip, saving manpower, improving production efficiency, and reducing the defective rate.
[0043] In another embodiment of the present invention, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, a metal clip mounting guide groove 231 matching the metal clip inserting push block 223 is provided on the metal clip mounting guide seat 23. Upper and lower metal clip mounting stoppers 232 and 233 are respectively provided at the upper and lower ends of the metal clip mounting guide groove 231. The lower metal clip mounting stopper 233 abuts against the metal clip pushing-in assembly 13. The metal clip pushing-in assembly 13 transports the metal clip to the metal clip mounting guide groove 231. The metal clip unfolding assembly 24 passes through the first through hole and abuts against the lower metal clip mounting stopper 233. Then the metal clip inserting assembly 22 presses the metal clip downward along the metal clip mounting guide groove 231 onto the metal clip unfolding assembly 24 to unfold the metal clip. Then the metal clip unfolding assembly 24 leaves the metal clip mounting guide seat 23 from the second first through hole, and the metal clip inserting assembly 22 continues to press the metal clip downward along the metal clip mounting guide groove 231 onto the carrier. The upper metal clip mounting stopper 232 prevents the metal clip inserting assembly 22 from shaking when moving along the metal clip mounting guide groove 231, and the lower metal clip mounting stopper 233 enables the metal clip to move downward along the metal clip mounting guide groove 231, avoiding the situation that the metal clip shakes or even falls during the movement, ensuring that the metal clip can be accurately installed together with the magnetic core on the carrier, saving manpower, improving production efficiency, and reducing the defective rate.
[0044] In another embodiment of the present invention, as Figure 1 and Figure 5 shown, a conveying component 3 is fixedly installed below the metal clip mounting component 2, and a positioning component 4 is fixedly installed on the conveying component 3. The conveying component 3 is used to convey a carrier on which a magnetic core is installed, and the positioning component 4 is used to detect the position of the carrier and limit the carrier.
[0045] In this embodiment, during use, the positioning component 4 detects whether the carrier reaches a specified position, that is, detects whether the carrier reaches below the metal clip mounting component 2. When it is detected that the carrier reaches the specified position, the positioning component 4 limits the carrier, so that the carrier no longer moves along with the conveying component 3, so that the metal clip mounting component 2 can mount the metal clip onto the magnetic core. After the metal clip mounting component 2 has mounted the magnetic core onto the magnetic core, the positioning component 4 no longer limits the carrier, and the conveying component 3 drives the carrier to move to the next processing station, ensuring the accuracy of metal clip mounting and avoiding the problem of metal clip mounting failure caused by deviation of the carrier position or movement of the carrier during metal clip mounting.
[0046] In another embodiment of the present invention, as Figure 1 and Figure 5 shown, the positioning component 4 includes a carrier detection component 41 and a carrier positioning component 42. The carrier detection component 41 and the carrier positioning component 42 are fixedly installed on the conveying component 3 in sequence, and the carrier detection component 41 is located on the left side of the carrier positioning component 42. The carrier detection component 41 is used to detect the carrier. When the carrier detection component 41 detects that the carrier reaches the specified position, the carrier positioning component 42 positions the carrier, so that the carrier no longer moves. After the metal clip mounting step is completed, the carrier positioning component 42 no longer positions the carrier, so that the carrier can move to the next processing station.
[0047] Wherein, the carrier detection component 41 includes a carrier detection fixing plate 411 and a carrier detection sensor 412. The carrier detection fixing plate 411 is fixedly connected to the conveying component 3, and the carrier detection sensor 412 is fixedly installed on the carrier detection fixing plate 411;
[0048] The vehicle positioning assembly 42 includes a vehicle positioning fixing plate 421, a vehicle positioning connecting plate 422, a vehicle positioning cylinder 423 and a vehicle positioning column 424. The vehicle positioning fixing plate 421 is fixedly installed on the conveying component 3. The vehicle positioning connecting plate 422 is fixedly connected to the upper end of the vehicle positioning fixing plate 421. The vehicle positioning cylinder 423 is fixedly connected to the lower end of the vehicle positioning fixing plate 421. The vehicle positioning column 424 is connected to the vehicle positioning cylinder 423. A second through hole matching the vehicle positioning column 424 is provided on the vehicle positioning connecting plate 422. A stop post is provided on the vehicle, and the stop post is located above the vehicle positioning connecting plate 422. When the vehicle detection sensor 412 detects that the vehicle reaches the specified position, the vehicle positioning cylinder 423 drives the vehicle positioning column 424 to move upward through the first through hole, so that the vehicle positioning column 424 can block the stop post of the vehicle, thereby blocking the vehicle and achieving the function of positioning the vehicle. When the metal clip installation step is completed, the vehicle positioning cylinder 423 drives the vehicle positioning column 424 to move downward, so that the vehicle can move to the next processing station.
[0049] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A feeding and installing mechanism for a magnetic core metal clamp, characterized in that: It includes a metal clip feeding component and a metal clip installing component: The metal clip feeding component is used to transfer a metal clip to the metal clip installing component, and the metal clip feeding component abuts against the metal clip installing component; The metal clip installing component is used to install the metal clip onto a magnetic core, and the metal clip installing component is located above the metal clip feeding component; The metal clip feeding component includes a metal clip feeding assembly, a metal clip moving assembly and a metal clip pushing-in assembly: The metal clip feeding assembly is used to transfer the metal clip to the metal clip moving assembly; The metal clip moving assembly is used to move the metal clip to the metal clip pushing-in assembly, and the metal clip moving assembly is located between the metal clip installing component and the metal clip feeding assembly; The metal clip pushing-in assembly is used to push the metal clip into the metal clip installing component. The metal clip pushing-in assembly is fixedly installed on the metal clip moving assembly, and the metal clip pushing-in assembly abuts against the metal clip installing component; The metal clip moving assembly includes a metal clip moving fixed seat, a metal clip moving guide rail, a metal clip moving connecting plate, a metal clip moving material pushing block and a metal clip moving driving cylinder; The metal clip installing component includes a metal clip installing base, a metal clip inserting assembly and a metal clip installing guiding seat. The metal clip inserting assembly is fixedly installed at the upper end of the metal clip installing base. The metal clip installing guiding seat is fixedly connected to the metal clip installing base. The metal clip installing guiding seat abuts against the metal clip pushing-in assembly, and the metal clip installing guiding seat is located below the metal clip inserting assembly; The metal clip inserting assembly includes a metal clip inserting cylinder, a metal clip inserting connecting block and a metal clip inserting pushing block. The metal clip inserting cylinder is fixedly installed at the upper end of the metal clip installing base. The metal clip inserting connecting block is connected to the metal clip inserting cylinder, and the metal clip inserting pushing block is fixedly connected to the metal clip inserting connecting block; The metal clip installing component further includes a metal clip unfolding assembly. The metal clip unfolding assembly includes a metal clip unfolding cylinder and a metal clip unfolding block. The metal clip unfolding cylinder is fixedly installed in the middle of the metal clip installing base. The metal clip unfolding block is connected to the metal clip unfolding cylinder. A first through hole matching the metal clip unfolding block is provided on the metal clip installing guiding seat.
2. The feeding and installing mechanism for a magnetic core metal clamp according to claim 1, characterized in that, The metal clip feeding assembly includes a metal clip feeding vibrating tray, a metal clip feeding fixed seat, a metal clip feeding linear vibrator, a metal clip feeding linear vibration connecting plate, a metal clip feeding linear vibration block and at least two metal clip feeding baffle plates. The metal clip feeding vibrating tray abuts against the metal clip feeding baffle plates. The metal clip feeding linear vibrator is fixedly installed on the metal clip feeding fixed seat. The metal clip feeding linear vibration connecting plate is installed on the metal clip feeding linear vibrator. The metal clip feeding linear vibration block is fixedly installed on the metal clip linear vibration connecting plate. The two metal clip feeding baffle plates are respectively fixedly installed on both sides of the metal clip feeding linear vibration block.
3. The feeding and installing mechanism for a magnetic core metal clamp according to claim 1 or 2, characterized in that, The metal clip moving fixed seat is fixedly installed between the metal clip feeding component and the metal clip installation component. The metal clip moving guide rail is fixedly installed on the metal clip moving fixed seat. The metal clip moving connecting plate is connected to the metal clip moving guide rail. The metal clip moving material pushing block is fixedly installed on the metal clip moving connecting plate. The metal clip moving driving cylinder is fixedly installed on the metal clip moving fixed seat, and the metal clip moving driving cylinder is connected to the metal clip moving connecting plate.
4. The feeding and installing mechanism for a magnetic core metal clamp according to claim 3, characterized in that, The metal clip moving component further includes a metal clip moving fixed block and a metal clip moving detection block. One end of the metal clip moving fixed block is fixedly connected to the metal clip moving fixed seat, and the other end of the metal clip moving fixed block abuts against the metal clip moving material pushing block. The metal clip moving detection block is fixedly connected to the upper end of the metal clip moving fixed block, and the metal clip moving detection block is located above the metal clip feeding component.
5. The feeding and installing mechanism for a magnetic core metal clamp according to claim 1 or 2, characterized in that, The metal clip pushing-in component includes a metal clip pushing-in base, a metal clip pushing-in cylinder, a metal clip pushing block, a first metal clip pushing-in guide block, and a second metal clip pushing-in guide block. The metal clip pushing-in base is fixedly installed on the metal clip moving fixed seat. The metal clip pushing-in cylinder is fixedly installed at one end of the metal clip pushing-in base. One end of the metal clip pushing block is connected to the metal clip pushing-in cylinder. The first metal clip pushing-in guide block is fixedly installed at the other end of the metal clip pushing-in base, and the other end of the metal clip pushing block abuts against the first metal clip pushing-in guide block. The second metal clip pushing-in guide block is fixedly installed on the metal clip moving fixed seat, and the second metal clip pushing-in guide block abuts against the metal clip installation component.
6. The feeding and installing mechanism for a magnetic core metal clamp according to claim 1 or 2, characterized in that, A metal clip installation guide groove matching the metal clip insertion and pushing block is provided on the metal clip installation guide seat. Upper and lower metal clip installation stop blocks are respectively arranged at the upper and lower ends of the metal clip installation guide groove, and the lower metal clip installation stop block abuts against the metal clip pushing-in component.
Citation Information
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