Intelligent rubber refining system and method

Abstract

The present invention provides an intelligent rubber mixing system, including an electric quantity statistics device, a wear warning device, a power statistics device, a vibration monitoring device and a report analysis device. The electric quantity statistics device is used to obtain the electric quantity statistics information of the rubber mixing machine. The wear warning device is used to obtain the wear warning information of the rubber mixing machine, and sends a reminder message when the wear warning information reaches the remaining use time threshold. The power statistics device is used to obtain the power statistics information of the rubber mixing machine. The vibration monitoring device is used to obtain the vibration monitoring information of the rubber mixing machine. The report analysis device generates daily report information and monthly report information associated with a specific user according to the electric quantity statistics information, the wear warning information, the power statistics information and the vibration monitoring information. The present invention can realize the real-time monitoring of the abnormal situation warning of the operation of the rubber mixing machine equipment through each device of the intelligent rubber mixing system, prevent the equipment from major failures, effectively improve the monitoring accuracy of the rubber mixing machine equipment, and increase the output.

Description

Technical Field

[0001] The present invention belongs to the technical field of rubber machinery, and in particular, relates to an intelligent rubber mixing system and method. Background Art

[0002] For the rubber machinery industry, the internal mixer only performs a single operation during the production process. There is no detection and alarm function for the main components of the equipment. The superior's production tasks are not reasonably arranged to the appropriate machine for production, and the efficiency is poor. Summary of the invention

[0003] In view of the above problems, the present invention provides an intelligent rubber mixing system and method for improving the problem of poor rubber mixing efficiency in the prior art.

[0004] In order to achieve the above object, the present invention adopts the following technical solution:

[0005] In a first aspect, the present invention provides an intelligent rubber mixing system, which is applied to multiple rubber mixing machines, and the intelligent rubber mixing system comprises:

[0006] An electric quantity statistics device, the electric quantity statistics device is used to obtain electric quantity statistics information of one of the multiple rubber mixing machines;

[0007] a wear warning device, which is electrically connected to the power statistics device, and is used to obtain wear warning information of one of the multiple rubber mixing machines, wherein the wear warning information is at least associated with a machine temperature factor, a machine speed factor, and a machine pressure factor, and sends a reminder message when the wear warning information reaches a remaining use time threshold;

[0008] A power statistics device, which is electrically connected to the wear warning device, and is used to obtain power statistics information of one of the multiple rubber mixing machines;

[0009] A vibration monitoring device, which is electrically connected to the power statistics device, and is used to obtain vibration monitoring information of one of the multiple rubber mixing stations;

[0010] A report analysis device is communicatively connected with the power statistics device, the wear warning device, the power statistics device and the vibration monitoring device, and the report analysis device generates at least daily report information and monthly report information associated with a specific user based on the power statistics information, the wear warning information, the power statistics information and the vibration monitoring information.

[0011] In a second aspect, the present invention provides an intelligent rubber mixing method, which is applied to an intelligent rubber mixing system, and the intelligent rubber mixing system is applied to multiple rubber mixing machines, and the intelligent rubber mixing system includes an electric quantity statistics device, a wear warning device, a power statistics device, a vibration monitoring device and a report analysis device, the wear warning device is electrically connected to the electric quantity statistics device, the power statistics device is electrically connected to the wear warning device, the vibration monitoring device is electrically connected to the power statistics device, the report analysis device is communicatively connected to the electric quantity statistics device, the wear warning device, the power statistics device and the vibration monitoring device, and the intelligent rubber mixing method includes:

[0012] The power statistics device obtains power statistics information of one of the multiple rubber mixing machines;

[0013] The wear warning device acquires wear warning information of one of the multiple rubber mixing machines, wherein the wear warning information is at least associated with a machine temperature factor, a machine speed factor, and a machine pressure factor, and sends a reminder message when the wear warning information reaches a remaining use time threshold;

[0014] The power statistics device obtains power statistics information of one of the multiple rubber mixing machines;

[0015] The vibration monitoring device obtains vibration monitoring information of one of the multiple rubber mixing stations;

[0016] The report analysis device generates at least daily report information and monthly report information associated with a specific user based on the power statistics information, the wear warning information, the power statistics information and the vibration monitoring information.

[0017] According to the present invention, an intelligent rubber refining system includes a power statistics device, a wear warning device, a power statistics device, a vibration monitoring device and a report analysis device. The power statistics device is used to obtain the power statistics information of the rubber refining machine. The wear warning device is used to obtain the wear warning information of the rubber refining machine, and sends a reminder message when the wear warning information reaches the remaining use time threshold. The power statistics device is used to obtain the power statistics information of the rubber refining machine. The vibration monitoring device is used to obtain the vibration monitoring information of the rubber refining machine. The report analysis device generates daily report information and monthly report information associated with a specific user based on the power statistics information, wear warning information, power statistics information and vibration monitoring information. The intelligent rubber refining system provided by the present invention can realize real-time monitoring of abnormal conditions in the operation of the rubber refining machine equipment through each device of the intelligent rubber refining system, prevent major equipment failures, effectively improve the monitoring accuracy of the rubber refining machine equipment, and increase the rubber refining output. In addition, the report analysis device compares the efficiency of rubber refining on different internal mixer production lines, optimizes and improves the efficiency of rubber refining on each internal mixer, calculates the remaining service life of the main components by the wear warning device, reasonably arranges the maintenance time, reduces the damage rate of the machine, prevents major equipment failures, shortens the equipment maintenance time, and predicts the remaining service life of the main components of the equipment by the wear warning device, formulates component replacement plans in advance, and increases accurate predictability. Furthermore, the wear warning device in the intelligent rubber refining system can calculate the remaining service life of the main components of the equipment and reasonably arrange the downtime for component replacement. The intelligent rubber refining system monitors the production process in real time, collects the status data of each internal mixer in real time, and reasonably arranges production tasks for each internal mixer by comparing and analyzing the collected data, so as to achieve the purpose of saving energy and improving efficiency.

[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope of the present invention.

[0020] Figure 1 is a block diagram of an intelligent rubber mixing system provided in Example 1 of the present invention;

[0021] Figure 2 is a method flow chart of the intelligent rubber refining method provided by Example 2 of the present invention;

[0022] Figure 3 A list of power statistics information embodiments of the present invention;

[0023] Figure 4Aand Figure 4B They are respectively a normal power curve diagram and an abnormal power curve diagram obtained by the power statistics device of the present invention;

[0024] Figure 5 The vibration monitoring device of the present invention obtains the vibration monitoring information of the bearings of each rubber mixing machine and forms a vibration curve recording chart;

[0025] Fig. 6A and Figure 6B It is a daily output statistical diagram of the present invention. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0028] Hereinafter, the terms "including", "having" and their cognates, which may be used in various embodiments of the present invention, are intended only to indicate specific features, numbers, steps, operations, elements, components or combinations of the foregoing items, and should not be understood as first excluding the existence of one or more other features, numbers, steps, operations, elements, components or combinations of the foregoing items or adding the possibility of one or more features, numbers, steps, operations, elements, components or combinations of the foregoing items.

[0029] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0030] Example 1

[0031] Please refer to Figure 1 , Figure 1 It is a block diagram of the intelligent rubber mixing system provided in Example 1 of the present invention.

[0032] In one embodiment, the intelligent rubber mixing system is applied to multiple rubber mixing machines (which can be regarded as internal mixers). The intelligent rubber mixing system proposed by the present invention can be applied to the rubber mixing department of a rubber enterprise, and multiple rubber mixing machines in the rubber mixing department can be evaluated individually, or the operators can be evaluated, or the overall rubber raw material usage can be evaluated, or the overall product output can be evaluated. The intelligent rubber mixing system 100 includes an electric quantity statistics device 110, a wear warning device 120, a power statistics device 130, a vibration monitoring device 140 and a report analysis device 150. The wear warning device 120 is electrically connected to the electric quantity statistics device 110. The power statistics device 130 is electrically connected to the wear warning device 120. The vibration monitoring device 140 is electrically connected to the power statistics device 130. The report analysis device 150 is communicatively connected to the electric quantity statistics device 110, the wear warning device 120, the power statistics device 130 and the vibration monitoring device 140.

[0033] For example, the power statistics device 110, the wear warning device 120, the power statistics device 130 and the vibration monitoring device 140 are composed of one or more functional circuits, and the functional circuits include power detection circuits, vibration sensors, communication circuits, drive circuits, power statistics circuits, etc. For example, the power statistics device 110, the wear warning device 120, the power statistics device 130 and the vibration monitoring device 140 can be respectively set on the rubber mixing machine, and communicated with the report analysis device 150 by wired or wireless means. The report analysis device 150 can be implemented by an electronic device with a computing function, and the report analysis device 150 can be a laptop computer, a desktop computer, a smart phone, a tablet computer, etc. The present invention is not limited to the type of the report analysis device 150.

[0034] In one embodiment, the power statistics device 110 is used to obtain power statistics information of one of the multiple rubber mixing machines. In other words, the power statistics device 110 obtains the power statistics information of each rubber mixing machine through the power statistics program therein, wherein the power statistics information at least includes a sequence number factor, a recipe factor, a power factor, a power cost factor, and a machine number factor. Figure 3 Examples will be given in the following.

[0035] The formula factor PF01 of the serial number factor 1 (corresponding to the machine number factor 1#) and the serial number factor 6 (corresponding to the machine number factor 3#) are the same, the power factor of the serial number factor 1 (machine number factor 1#) is 27, and the power factor of the serial number factor 6 (machine number factor 3#) is 35, which means that the machine number factor 1# is more energy-efficient than the machine number factor 3#, and the power factor 40.5 of the machine number factor 1 is more energy-efficient than the power factor 52.5 of the machine number factor 3#, which reduces the production cost. In other words, during the rubber production process, the software (which can be regarded as a power statistics program) collects and stores the used power in real time, and counts the energy consumption of the rubber per vehicle (which can be regarded as a power factor) after each vehicle production task is completed. The software counts the energy consumption per machine when the same rubber formula is produced on different machines, and compares the energy consumption per machine (machine number factor) of each rubber formula (which can be regarded as a formula factor). It can be determined on which machine the rubber energy consumption per machine (formula factor) of each formula is the lowest, so as to reasonably arrange production tasks for each machine and improve efficiency and capacity.

[0036] In one embodiment, the wear warning device 120 is used to obtain the wear warning information of one of the multiple rubber mixing machines, and the wear warning information is at least associated with the machine temperature factor, the machine speed factor and the machine pressure factor, and a reminder message is sent when the wear warning information reaches the remaining use time threshold. In other words, the wear warning device 120 obtains the wear warning information of each rubber mixing machine through the power statistics program, and the result obtained by the algorithm of comparing the accumulated time and the allowed operation time embedded in the power statistics program is to send a reminder message when the wear warning information reaches the remaining use time threshold. The wear warning device 120 counts the use time of the rotatable parts (such as sealing rings, bearings, etc.) of the rubber mixing machine equipment, and calculates the time coefficient internally through the real-time collected temperature (which can be regarded as a temperature factor), speed (which can be regarded as a machine speed factor), and the pressure on the parts (which can be regarded as a machine pressure factor), and uses the time coefficient to accumulate the running time of the parts. Before the equipment is operated, the allowed operation time of each part is set by software, and the remaining use time of each part is judged by comparing the accumulated time and the allowed operation time (which can be regarded as the algorithm of comparing the accumulated time and the allowed operation time). When the upper limit of the remaining usage time is reached (which can be regarded as the condition that the wear warning information reaches the remaining usage time threshold), the user will be reminded to reasonably arrange downtime and replace the corresponding parts in time. If they are not replaced in time, when the lower limit of the remaining usage time of the parts is reached, the device will be prohibited from starting to avoid major failures of the equipment.

[0037] In one embodiment, the power statistics device 130 is used to obtain power statistics information of one of the multiple rubber mixing machines. In other words, the power statistics device 130 obtains the power statistics information of one of the rubber mixing machines through the power statistics program therein, and compares whether the mixing time factor and the glue discharging mode power factor in the power statistics information are within the threshold value through the power statistics program. If so, no abnormal information is sent, and if not, abnormal information is sent, wherein the mixing time factor ranges from 1 to 180 seconds, and the glue discharging mode power factor ranges from 0 to 5 kilowatts. Please also refer to Figure 3 , Figure 4A and Figure 4B , the following Figure 4A and Figure 4B An example will be given.

[0038] Among them, under the same formula factor, the standard rubber mixing curve is formed by weighted averaging the rubber mixing data of each vehicle. When a single vehicle is produced, the rubber mixing data at each time point is compared with the data at the corresponding standard curve time point. If the data difference between the normal power value and the abnormal power value is greater than 10%, it will be regarded as abnormal rubber mixing and marked with a note. Whether the mixing time factor and the rubber discharging mode power factor of the power statistics device 130 proposed by the present invention are within the threshold value can represent whether the quality of the rubber after mixing is within the qualified line, so as to improve the quality rate of the rubber product.

[0039] In one embodiment, the vibration monitoring device 140 is used to obtain vibration monitoring information of one of the multiple rubber mixing stations. For example, the vibration monitoring device 140 may include a vibration sensor. In other words, the vibration monitoring device 140 obtains the vibration monitoring information of each rubber mixing station through the vibration monitoring program therein. The vibration monitoring device 140 obtains the vibration monitoring information of the bearings of each rubber mixing station through the sensor and the vibration monitoring program therein and forms a vibration curve record chart ( Figure 5 ), the result obtained by the vibration monitoring program is to send a reminder message when the vibration monitoring information reaches the upper limit of the vibration monitoring threshold. In other words, vibration sensors are added to the main bearing positions of the rubber mixing machine equipment, and the vibration data of each bearing is collected in real time through the vibration sensor to form a vibration curve record chart ( Figure 5 ), set the upper limit of the vibration value (which can be regarded as the upper limit of the vibration monitoring threshold) in the software (which can be regarded as a vibration monitoring program). When the real-time vibration value of the bearing reaches the upper limit of the vibration, an alarm prompt is triggered (which can be regarded as a reminder message). Abnormal bearing vibration needs to be checked and confirmed to prevent equipment problems from expanding and reduce damage rates. The following Figure 5 An example will be given.

[0040] In one embodiment, the report analysis device 150 generates at least daily report information and monthly report information associated with a specific user based on the power statistics information, wear warning information, power statistics information and vibration monitoring information. In other words, the report analysis device 150 generates at least daily report information and monthly report information associated with a specific user or rubber product by establishing an intelligent rubber mixing model f(x) through a correlation analysis method based on the power statistics information x1, wear warning information x2, power statistics information x3 and vibration monitoring information x4 through the PLC rubber mixing program, wherein f(x) = a1x1+a2x2+a3x3+a4x4, a1~a4 are preset parameters, x1~x4 are independent variables, f(x) is the strain number, and when the strain number exceeds the standard value range, at least one of x1~x4 is automatically optimized and adjusted. The present invention records and stores data during the production process through the report analysis function of the report analysis device 150. Statistics are summarized to generate daily, monthly and annual production reports for users to use as a reference for employee performance appraisals, and can also be used as a reference for users to evaluate rubber product production efficiency, thereby increasing applicability. Among them, power statistics information, wear warning information, power statistics information and vibration monitoring information can all be implemented by the PLC rubber mixing program. In addition, the report analysis device 150 can be implemented using a tablet computer's touch screen to increase practicality and convenience. Furthermore, establishing an intelligent rubber mixing model through correlation analysis methods based on statistical principles can increase data accuracy, and then automatically optimize and adjust to effectively improve rubber mixing capacity. The following Fig. 6A and Figure 6B An example will be given.

[0041] Example 2

[0042] See also Figure 2 , Figure 2 : is a method flow chart of the intelligent rubber mixing method provided by Example 2 of the present invention. An intelligent rubber mixing method, the intelligent rubber mixing method is applied to an intelligent rubber mixing system, and the intelligent rubber mixing system is applied to multiple rubber mixing machines, the intelligent rubber mixing system includes an electric quantity statistics device, a wear warning device, a power statistics device, a vibration monitoring device and a report analysis device, the wear warning device is electrically connected to the electric quantity statistics device, the power statistics device is electrically connected to the wear warning device, the vibration monitoring device is electrically connected to the power statistics device, the report analysis device is communicatively connected to the electric quantity statistics device, the wear warning device, the power statistics device and the vibration monitoring device, the intelligent rubber mixing method includes:

[0043] S210, obtaining power statistics information of one of the multiple rubber mixing machines by the power statistics device;

[0044] S220, the wear warning device acquires wear warning information of one of the multiple rubber mixing machines, wherein the wear warning information is at least associated with a machine temperature factor, a machine speed factor, and a machine pressure factor, and sends a reminder message when the wear warning information reaches a remaining use time threshold;

[0045] S230, obtaining power statistical information of one of the multiple rubber mixing machines by the power statistical device;

[0046] S240, obtaining vibration monitoring information of one of the plurality of rubber mixing stations by the vibration monitoring device;

[0047] S250, the report analysis device generates at least daily report information and monthly report information associated with a specific user based on the power statistics information, the wear warning information, the power statistics information and the vibration monitoring information.

[0048] In one embodiment, the power statistics device obtains the power statistics information of each rubber mixing machine through the power statistics program therein, wherein the power statistics information at least includes a serial number factor, a recipe factor, a power factor, an electricity cost factor and a machine number factor.

[0049] In one embodiment, the wear warning device obtains the wear warning information of each rubber mixing machine through the power statistics program therein, and the result obtained by the comparison accumulated time and allowed operating time algorithm embedded in the power statistics program is to send a reminder message when the wear warning information reaches the remaining usage time threshold.

[0050] In one embodiment, the power statistics device obtains power statistics information of one of the rubber mixing machines through a power statistics program therein, and compares whether the mixing time factor and the glue discharging mode power factor in the power statistics information are within a threshold through the power statistics program. If so, no abnormal information is sent, and if not, abnormal information is sent, wherein the mixing time factor ranges from 1 to 180 seconds, and the glue discharging mode power factor ranges from 0 to 5 kilowatts;

[0051] The vibration monitoring device obtains the vibration monitoring information of each rubber mixing machine through the vibration monitoring program therein. The vibration monitoring device obtains the vibration monitoring information of the bearings of each rubber mixing machine through the sensors and vibration monitoring program therein and forms a vibration curve record chart. The result obtained by the vibration monitoring program is to send a reminder message when the vibration monitoring information reaches the upper limit of the vibration monitoring threshold.

[0052] In one embodiment, the report analysis device uses the PLC rubber mixing program therein to establish an intelligent rubber mixing model f(x) based on the power statistics information x1, the wear warning information x2, the power statistics information x3 and the vibration monitoring information x4 through a correlation analysis method to generate at least daily report information and monthly report information related to a specific user or rubber product, wherein f(x)=a1x1+a2x2+a3x3+a4x4, a1~a4 are preset parameters, x1~x4 are independent variables, f(x) is the strain number, and when the strain number exceeds the standard value range, at least one of x1~x4 is automatically optimized and adjusted.

[0053] In several embodiments provided in the present application, it should be understood that the disclosed devices and methods can also be implemented in other ways. The device embodiments described above are merely schematic. For example, the flowcharts and structure diagrams in the accompanying drawings show the possible architecture, functions and operations of the devices, methods and computer program products according to multiple embodiments of the present invention. In this regard, each box in the flowchart or block diagram can represent a module, a program segment or a part of a code, and the module, a program segment or a part of a code contains one or more executable instructions for implementing the specified logical function. It should also be noted that in an alternative implementation, the functions marked in the box can also occur in a different order from the order marked in the accompanying drawings. For example, two consecutive boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the structure diagram and / or the flow chart, and the combination of boxes in the structure diagram and / or the flow chart, can be implemented with a dedicated hardware-based system that performs a specified function or action, or can be implemented with a combination of dedicated hardware and computer instructions.

[0054] In addition, the functional modules or units in the various embodiments of the present invention may be integrated together to form an independent part, or each module may exist independently, or two or more modules may be integrated to form an independent part.

[0055] If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art or the part of the technical solution, can be embodied in the form of a software product, which is stored in a storage medium and includes several instructions for a computer device (which can be a smart phone, a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods described in each embodiment of the present invention. The aforementioned storage medium includes: various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk.

[0056] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent rubber mixing system, characterized in that: The intelligent rubber mixing system is applied to multiple rubber mixing machines, and the intelligent rubber mixing system includes: An electric quantity statistics device, the electric quantity statistics device is used to obtain electric quantity statistics information of one of the multiple rubber mixing machines; a wear warning device, which is electrically connected to the power statistics device, and is used to obtain wear warning information of one of the multiple rubber mixing machines, wherein the wear warning information is at least associated with a machine temperature factor, a machine speed factor, and a machine pressure factor, and sends a reminder message when the wear warning information reaches a remaining use time threshold; A power statistics device, which is electrically connected to the wear warning device, and is used to obtain power statistics information of one of the multiple rubber mixing machines; A vibration monitoring device, which is electrically connected to the power statistics device, and is used to obtain vibration monitoring information of one of the multiple rubber mixing stations; A report analysis device is communicatively connected with the power statistics device, the wear warning device, the power statistics device and the vibration monitoring device, and the report analysis device generates at least daily report information and monthly report information associated with a specific user based on the power statistics information, the wear warning information, the power statistics information and the vibration monitoring information.

2. The intelligent rubber mixing system according to claim 1, characterized in that: The power statistics device obtains the power statistics information of each rubber mixing machine through the power statistics program therein, wherein the power statistics information at least includes a sequence number factor, a recipe factor, a power factor, an electricity cost factor and a machine number factor.

3. The intelligent rubber mixing system according to claim 1, characterized in that: The wear warning device obtains the wear warning information of each rubber mixing machine through the power statistics program therein, and sends a reminder message when the wear warning information reaches the remaining usage time threshold through the result obtained by the comparison accumulated time and allowed operation time algorithm embedded in the power statistics program.

4. The intelligent rubber mixing system according to claim 1, characterized in that: The power statistics device obtains power statistics information of one of the rubber mixing machines through the power statistics program, and compares whether the mixing time factor and the glue discharging mode power factor in the power statistics information are within the threshold through the power statistics program. If so, no abnormal information is sent, and if not, abnormal information is sent, wherein the mixing time factor ranges from 1 to 180 seconds, and the glue discharging mode power factor ranges from 0 to 5 kilowatts; The vibration monitoring device obtains the vibration monitoring information of each rubber mixing machine through the vibration monitoring program therein. The vibration monitoring device obtains the vibration monitoring information of the bearings of each rubber mixing machine through the sensors and vibration monitoring program therein and forms a vibration curve record chart. The result obtained by the vibration monitoring program is to send a reminder message when the vibration monitoring information reaches the upper limit of the vibration monitoring threshold.

5. The intelligent rubber mixing system according to claim 1, characterized in that: The report analysis device uses the PLC rubber mixing program therein to establish an intelligent rubber mixing model f(x) through a correlation analysis method according to the power statistics information x1, the wear warning information x2, the power statistics information x3 and the vibration monitoring information x4, and then generates at least daily report information and monthly report information related to a specific user or rubber product, wherein f(x)=a1x1+a2x2+a3x3+a4x4, a1~a4 are preset parameters, x1~x4 are independent variables, f(x) is the strain number, and when the strain number exceeds the standard value range, at least one of x1~x4 is automatically optimized and adjusted.

6. An intelligent rubber refining method, characterized in that: The intelligent rubber refining method is applied to an intelligent rubber refining system, and the intelligent rubber refining system is applied to multiple rubber refining machines. The intelligent rubber refining system includes an electric quantity statistics device, a wear warning device, a power statistics device, a vibration monitoring device and a report analysis device. The wear warning device is electrically connected to the electric quantity statistics device, the power statistics device is electrically connected to the wear warning device, the vibration monitoring device is electrically connected to the power statistics device, and the report analysis device is communicatively connected to the electric quantity statistics device, the wear warning device, the power statistics device and the vibration monitoring device. The intelligent rubber refining method includes: The power statistics device obtains power statistics information of one of the multiple rubber mixing machines through the power statistics program therein; The wear warning device obtains wear warning information of one of the multiple rubber mixing machines through the power statistics program, and the wear warning information is at least associated with a machine temperature factor, a machine speed factor, and a machine pressure factor. The result obtained by the comparison accumulation time and the allowed operation time algorithm embedded in the power statistics program is to send a reminder message when the wear warning information reaches a remaining use time threshold; The power statistics device obtains power statistics information of one of the multiple rubber mixing machines through the power statistics program; the power statistics program compares whether the mixing time factor and the glue discharging mode power factor in the power statistics information are within the threshold, if so, no abnormal information is sent, if not, abnormal information is sent, wherein the mixing time factor ranges from 1 to 180 seconds, and the glue discharging mode power factor ranges from 0 to 5 kilowatts; The vibration monitoring device obtains vibration monitoring information of one of the multiple rubber mixing stations through the vibration monitoring program therein; the vibration monitoring device obtains the vibration monitoring information of each rubber mixing station through the vibration monitoring program therein, the vibration monitoring device obtains the vibration monitoring information of the bearings of each rubber mixing station through the sensor and the vibration monitoring program therein and forms a vibration curve record chart, and the result obtained by the vibration monitoring program is to send a reminder message when the vibration monitoring information reaches the upper limit of the vibration monitoring threshold; The report analysis device uses the PLC rubber mixing program therein to establish an intelligent rubber mixing model f(x) based on the power statistical information x1, the wear warning information x2, the power statistical information x3 and the vibration monitoring information x4 through a correlation analysis method to generate at least daily report information and monthly report information related to a specific user or rubber product, wherein f(x)=a1x1+a2x2+a3x3+a4x4, a1~a4 are preset parameters, x1~x4 are independent variables, f(x) is the strain number, and when the strain number exceeds the standard value range, at least one of x1~x4 is automatically optimized and adjusted.

7. The intelligent rubber refining method according to claim 6, characterized in that: The intelligent rubber refining method include: The electricity consumption statistics information includes at least a sequence number factor, a recipe factor, an electricity consumption factor, an electricity cost factor and a machine number factor.

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