Floorboards, wall panels, and methods for assembling floorboards and wall panels

Abstract

The present application relates to a floor block, a wall panel, and an assembly method for floor blocks and wall panels, wherein the floor block and the wall panel respectively include: a honeycomb substrate, a finishing layer fixed to the upper side panel of the honeycomb substrate, and a clip fixedly arranged at the side position of the honeycomb substrate; the honeycomb substrate includes: an upper plate body, a lower plate body, and a honeycomb core layer fixedly connected between the upper plate body and the lower plate body; a clip-on mounting gap is formed between the upper plate body and the lower plate body, the clip includes an upwardly protruding positioning protrusion, the clip is embedded in the clip-on mounting gap, and is welded or adhesively fixed to the upper plate body and / or the lower plate body, and the side of the upper plate body and the positioning protrusion abut against each other in the horizontal direction. The present application can cleverly add a precisely positioned clip structure to the side of the floor block or wall panel, so that floor blocks or wall panels of various materials can be neatly paved and connected by fully dry construction.

Description

Technical Field

[0001] The present application relates to the field of flooring and wall panels, and in particular to a floorboard, a wall panel, and an assembly method of the floorboard and the wall panel. Background Art

[0002] Floor panels are plate-like pieces laid on the ground, especially indoor floors. According to the material of the floor panels, they are mainly divided into wooden floors, marble floors, and ceramic tile floors.

[0003] Conventional wood flooring is the only type of flooring that can be installed with a floor clip structure. This eliminates the need for wet-construction methods like laying a cement filler layer on the ground. Instead, the wood flooring can be installed by simply joining the individual flooring pieces together using the floor clips on the sides. However, to ensure sufficient strength, the wood flooring must be sufficiently thick, consuming a significant amount of wood.

[0004] Due to material and process limitations, marble and ceramic tile floors cannot be installed with floor clips. Therefore, they must be secured to the ground using a cement mixture applied through a process, with no direct connection between the individual marble or ceramic tiles. This process is not only complex and time-consuming, but also relies entirely on the skill of the construction workers to ensure the precise placement of the tiles. Furthermore, marble and ceramic tile floors are difficult to dismantle and reuse.

[0005] Furthermore, the wall panels used for decorating the interior and exterior walls of buildings also have the above-mentioned problems.

[0006] Based on the above reasons, the applicant initially thought of compounding marble slabs, ceramic tile slabs or thin wood boards on a base plate that is easy to shape or connect with clips, and using the clips on the base plate to connect the local blocks or wall panels to each other to form a floor or wall system. This not only saves the amount of wood, but also realizes the fully dry construction of marble, ceramic tile floors or wall panels.

[0007] However, how to precisely laminate the marble slabs, ceramic tile slabs or thin wood boards used as finishing layers at the ideal position on the substrate surface to ensure that the finishing layer and the substrate on each floor block or wall panel have exactly the same relative position is a question that the applicant has been considering.

[0008] This application arises from this. Summary of the Invention

[0009] The technical problem to be solved by the present application is: in response to the above problems, a method for assembling floor blocks, wall panels, and floor blocks and wall panels is proposed, which cleverly installs a precisely positioned snap-on structure on the side of floor blocks or wall panels of various materials, so that floor blocks or wall panels of various materials can be neatly paved and connected by fully dry construction.

[0010] The technical solution of this application is:

[0011] A floorboard or wall panel comprising:

[0012] Honeycomb substrate,

[0013] A finishing layer fixed to the upper side surface of the honeycomb substrate, and

[0014] A buckle fixedly connected to the side of the honeycomb substrate;

[0015] Based on the above technical solutions, this application also includes the following preferred solutions:

[0016] The honeycomb substrate comprises:

[0017] upper plate body,

[0018] A lower plate body arranged parallel to and below the upper plate body,

[0019] A honeycomb core layer fixedly connected between the upper plate body and the lower plate body;

[0020] A snap-fitting gap is formed between the upper plate body and the lower plate body around the honeycomb core layer, and the snap includes an upwardly protruding positioning protrusion. The snap is embedded in the snap-fitting gap and is welded or adhesively fixed to the upper plate body and / or the lower plate body, and the side edges of the upper plate body and the positioning protrusion abut against each other in the horizontal direction.

[0021] The floor panels or wall panels of the present application further include the following preferred solutions based on the above technical solutions:

[0022] The positioning protrusion is a linearly extending strip-shaped protrusion, and the length side of the positioning protrusion and the side edge of the upper plate body abut against each other in the horizontal direction.

[0023] The positioning protrusion is higher than the upper surface of the upper plate body and abuts against the side edge of the finishing layer in a horizontal direction.

[0024] A groove is formed at the lower portion of the side of the finishing layer, which is inwardly recessed and has a notch extending to the lower surface of the finishing layer. The upper portion of the positioning protrusion extends into the groove.

[0025] The honeycomb substrate is a polygonal plate formed by at least three straight side edges, and each of the straight side edges is fixed with a buckle; the positioning protrusion portion higher than the upper surface of the upper plate body has a length side facing the finishing layer with the top side away from the center of the finishing layer and the bottom side close to the center of the finishing layer.

[0026] The top of the positioning protrusion is bent inward and bites into the side edge of the finishing layer.

[0027] The buckle includes a second positioning protrusion protruding upward, and the side edge of the finishing layer and the second positioning protrusion abut against each other in the horizontal direction.

[0028] A groove is formed at the lower portion of the side of the finishing layer, which is inwardly recessed and has a notch extending to the lower surface of the finishing layer. The upper portion of the second positioning protrusion extends into the groove.

[0029] The second positioning protrusion is a linearly extending strip-shaped protrusion, and the length side of the second positioning protrusion abuts against the side edge of the finishing layer in the horizontal direction;

[0030] The honeycomb substrate is a polygonal plate formed by at least three straight side edges, and each of the straight side edges is fixed with a buckle;

[0031] The second positioning protrusion portion is higher than the upper surface of the upper plate body, and its length side facing the finishing layer is a second inclined side with the top side away from the center of the finishing layer and the bottom side close to the center of the finishing layer.

[0032] The top of the second positioning protrusion is bent inward and bites into the side edge of the finishing layer.

[0033] The honeycomb substrate is a rectangular plate formed by four straight side edges. The two clips arranged at right angles and welded together at one end are respectively embedded in two straight side edges of the honeycomb substrate.

[0034] The honeycomb substrate is a rectangular plate formed by four straight side edges, and each of the straight side edges is embedded with a clip, and each of the clips is composed of a first clip segment and a second clip segment, and the first clip segment and the second clip segment are respectively provided with the positioning protrusions, the first clip segment of each clip is arranged at a right angle to the second clip segment of the corresponding other clip and one end is welded and fixed, the second clip segment of each clip is arranged at a right angle to the first clip segment of the corresponding other clip and one end is welded and fixed, and the first clip segment and the second clip segment, which are welded together at one end and arranged at a right angle, are respectively embedded in the two straight side edges of the honeycomb substrate.

[0035] The honeycomb substrate is a polygonal plate formed by at least three straight side edges, and each of the straight side edges is fixed with a buckle;

[0036] The positioning protrusion on at least one of the buckles is higher than the upper surface of the upper plate body and abuts against the side edge of the finishing layer in the horizontal direction;

[0037] The positioning protrusions on the remaining buckles include a second positioning protrusion protruding upward, and the side edge of the finishing layer and the second positioning protrusion abut against each other in the horizontal direction.

[0038] The buckle further includes a third positioning protrusion protruding downward, and the side edge of the lower plate body and the third positioning protrusion abut against each other in the horizontal direction.

[0039] A method for assembling the above-mentioned floor panels or wall panels comprises:

[0040] First, place two clips at right angles and weld one end to form an L-shaped component.

[0041] Then, two clips arranged at right angles and fixed at one end by welding are respectively embedded in the clip embedding gaps at the two straight side edges of the honeycomb substrate, and the positioning protrusion on each clip is horizontally abutted against the side edge of the upper plate.

[0042] A method for assembling the above-mentioned floorboards comprises:

[0043] First, the first buckle section of each buckle is arranged at right angles to the second buckle section of the corresponding other buckle and fixed at one end by welding to form an L-shaped component;

[0044] Then, the first buckle segment and the second buckle segment, which are welded together at one end and arranged at right angles, are respectively embedded in the snap-fitting gaps at the two straight side edges of the honeycomb substrate, and the positioning protrusions on each of the first buckle segment and the second buckle segment are horizontally abutted against the side edges of the upper plate.

[0045] This application can achieve the following beneficial effects:

[0046] 1. The wear-resistant and beautiful marble, ceramic tile or wooden finishing layer is combined with the honeycomb panel with excellent compressive and bending resistance and high structural strength. The honeycomb base plate adopts a special structure to cleverly connect the buckles to make it into a floor block or wall panel with buckles. It not only makes up for the shortcomings of traditional wooden, marble or ceramic tile floor and wall panels with low structural strength and easy damage, but also realizes the rapid splicing of different blocks or wall panels.

[0047] 2. Positioning protrusions are set on the clips, so that each clip and honeycomb on each floor block or wall panel basically have a uniform and precise assembly position, which improves the uniformity of the shape and structure of each block or wall panel, and thus enables the blocks or wall panels to be smoothly docked. After the docking is completed, the gaps between adjacent floor blocks or wall panels are neatly and uniformly sized.

[0048] 3. The positioning protrusion on the buckle can be designed to be higher, which can not only locate the basic assembly position of the buckle and the honeycomb, but also locate the installation position of the upper finishing layer.

[0049] 4. Arrange the two clips or clip segments at right angles in advance and weld one end to form an L-shaped structural member. Then, install the two side arms with positioning protrusions on the L-shaped structural member in the clip installation gaps at the two straight side edges of the honeycomb substrate. This not only determines the embedding depth of the clips in the straight side edges of the honeycomb substrate, but also determines the position of the clips in the length direction of the straight side edges of the honeycomb substrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present application, and are not limitations to the present application.

[0051] Figure 1 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in Example 1 of the present application.

[0052] Figure 2 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in Example 1 of the present application.

[0053] Figure 3 It is a structural diagram of the honeycomb substrate in Example 1 of the present application.

[0054] Figure 4 This is a schematic diagram of the assembly structure of the clips of the floor panels and the floor body in Example 1 of the present application.

[0055] Figure 5 It is a schematic cross-sectional view of the paving structure of two adjacent floor panels in Example 1 of the present application.

[0056] Figure 6 This is a diagram demonstrating the assembly method of the clip and the honeycomb substrate in Example 1 of the present application.

[0057] Figure 7 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the second embodiment of the present application.

[0058] Figure 8 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the second embodiment of the present application.

[0059] Figure 9 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the third embodiment of the present application.

[0060] Figure 10 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the third embodiment of the present application.

[0061] Figure 11 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the fourth embodiment of the present application.

[0062] Figure 12It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the fourth embodiment of the present application.

[0063] Figure 13 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the fifth embodiment of the present application.

[0064] Figure 14 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the fifth embodiment of the present application.

[0065] Figure 15 Figure 14 Magnified view of the X part.

[0066] Figure 16 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the sixth embodiment of the present application.

[0067] Figure 17 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the sixth embodiment of the present application.

[0068] Figure 18 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the seventh embodiment of the present application.

[0069] Figure 19 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the seventh embodiment of the present application.

[0070] Figure 20 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the eighth embodiment of the present application.

[0071] Figure 21 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the eighth embodiment of the present application.

[0072] Figure 22 It is a schematic diagram of the cross-sectional structure of the floorboards along the width direction in the ninth embodiment of the present application.

[0073] Figure 23 It is a schematic diagram of the cross-sectional structure of the floorboards along the length direction in the ninth embodiment of the present application.

[0074] Figure 24 It is a schematic diagram of the cross-sectional structure of the wall panel in the tenth embodiment of the present application.

[0075] Figure 25 It is a schematic diagram of the three-dimensional structure of the honeycomb substrate in Example 11 of the present application.

[0076] Figure 26 This is a structural diagram of the upper plate body of the honeycomb substrate in the eleventh embodiment of the present application when it is in a separated state.

[0077] Figure 27 yes Figure 26 An enlarged view of the X1 part.

[0078] Figure 28 It is a structural diagram of the lower plate body of the honeycomb substrate in the eleventh embodiment of the present application when it is in a separated state.

[0079] Figure 29 Figure 28 Enlarged view of the X2 part.

[0080] Figure 30 It is a structural diagram of the honeycomb substrate of the twelfth embodiment of the present application when the upper plate body is in a separated state.

[0081] Figure 31 It is a structural diagram of the lower plate body of the honeycomb substrate in the twelfth embodiment of the present application when it is in a separated state.

[0082] Among them: 1-honeycomb substrate, 2-decorating layer, 3-clip, 4-wall;

[0083] 101-upper plate, 102-lower plate, 103-honeycomb core layer, 1a-snap-in installation gap, 1031-metal sheet, 1032-stamping protrusion, 1031a-upper surface of the metal sheet, 1032a-lower surface of the stamping protrusion, 10321-cylindrical groove, 10322-annular column groove, 10323-inner hole of the cylindrical stamping protrusion, 10321a-top groove wall of the cylindrical groove, 10322a-bottom groove wall of the annular column groove, 201-bite groove, 202-groove, 3a-male buckle, 3b-female buckle, 301-positioning protrusion, 302-second positioning protrusion, 303-third positioning protrusion, 301a-bevel edge, 302a-second bevel edge, 31-first buckle section, 32-second buckle section. DETAILED DESCRIPTION

[0084] To make the purpose, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0085] Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meanings understood by persons having ordinary skills in the field to which this application belongs. The words "a" or "an" and the like used in the patent application specification and claims of this application do not indicate a limitation on quantity, but rather indicate the presence of at least one.

[0086] The term "fixed connection" used in the patent application specification and claims of this application does not include an integral connection.

[0087] In the description of the specification and claims of this application, the terms "upper", "lower", "horizontal", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or unit referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting this application.

[0088] Now, embodiments of the present application are described with reference to the accompanying drawings. Example 1:

[0089] Figures 1 to 6 A preferred embodiment of the floorboards of the present application is shown. Similar to most existing floorboards, the outer contour of the floorboard is roughly rectangular, and each side thereof is provided with a buckle (commonly known as a floor buckle) for connecting two adjacent floorboards together.

[0090] Unlike traditional floorboards, the floorboards of this embodiment primarily consist of a lower honeycomb substrate 1 and an upper finishing layer 2. Both the lower honeycomb substrate 1 and the upper finishing layer 2 are rectangular structures, each with two parallel long sides and two parallel short sides. Furthermore, each side of the honeycomb substrate 1 is fixedly connected to a snap 3, for a total of four snaps 3: two male snaps 3a and two female snaps 3b. Specifically, one male snap 3a is fixed to one long side and one short side of the honeycomb substrate 1, while the other long side and the other short side of the honeycomb substrate 1 are each fixed to a female snap 3b. Clearly, the snaps in this embodiment are not integral to the flooring itself; rather, they are separate, interconnected components. The male snap 3a and female snap 3b on the floorboards are compatible. "Compatible" means that the male snap 3a and female snap 3b, when detached from the honeycomb substrate 1, can engage with each other. In this way, multiple floorboards can be connected to each other by means of male and female buckles that cooperate with each other to form a floor system installed on the ground, such as Figure 5 .

[0091] The two male and female buckles on a floorboard can have different structures, and the two female buckles can also have different structures. For example, the floorboard disclosed in Chinese invention patent publication number CN101910528B has male and female buckles on its two long sides that engage with each other in an angular flipping manner, while its two short sides have male and female buckles of another structure that engage with each other in a vertical displacement manner.

[0092] Similar to the traditional honeycomb panel, the honeycomb substrate 1 of this embodiment also includes: an upper panel 101, a lower panel 102 arranged parallel to and below the upper panel, and a honeycomb core layer 103 fixedly connected between the upper panel and the lower panel.

[0093] Furthermore, the upper plate 101 is bonded to the upper surface of the honeycomb core layer 103 by means of an adhesive (hot melt adhesive film), and the lower plate 102 is bonded to the lower surface of the honeycomb core layer 103 by means of an adhesive (hot melt adhesive film). Of course, the upper and lower plates can also be welded to the honeycomb core layer.

[0094] The finishing layer 2 is bonded to the upper surface of the upper plate 101 with an adhesive, thereby achieving a bond between the finishing layer 2 and the honeycomb substrate 1. To enhance the vertical compression and impact resistance of the finishing layer 2 and prevent it from cracking when subjected to vertical loads or vertical impacts (especially when the finishing layer 2 is a marble slab or a ceramic tile slab), the adhesive used to bond the finishing layer 2 to the upper plate 101 is preferably continuous and dense, thereby forming a continuous and dense adhesive layer (not shown) between the finishing layer 2 and the upper plate 101.

[0095] The above-mentioned "continuous and dense adhesive layer" can be achieved by increasing the amount of adhesive used, or by sandwiching a hot melt adhesive film between the finishing layer 2 and the upper plate body 101, and first allowing the aforementioned hot melt adhesive film to melt at a high temperature, and then allowing the molten hot melt adhesive film to solidify at a low temperature.

[0096] Unlike conventional honeycomb panels, the honeycomb core layer 103 in this embodiment of the honeycomb substrate has a smaller area than the upper and lower panels 101, 102. Furthermore, each side of the honeycomb core layer 103 lies inboard of the corresponding side of the upper and lower panels 101, 102. This creates a clip-fitting gap 1a around the honeycomb core layer 103 between the upper and lower panels 101, 102. Each of the clips 3 described above fits within this clip-fitting gap 1a. Furthermore, the clip portions embedded within this gap 1a are welded to the upper and lower panels 101, 102.

[0097] It should be noted that the clip 3 can also be welded to only one of the upper plate 101 or the lower plate 102. The advantage of this design is that it improves the assembly efficiency of the clip and the honeycomb substrate 1. However, the disadvantage is that the connection strength between the clip and the honeycomb substrate 1 is slightly weak.

[0098] In addition, adhesive may be coated on the buckle 3 , and the buckle portion embedded in the buckle installation gap 1 a may be bonded and fixed to the upper plate 101 and / or the lower plate 102 using the adhesive.

[0099] When the flooring is installed indoors (or outdoors), the upper surface of the finishing layer 2 is exposed to the environment and is walked on by people. Therefore, this finishing layer should not only have a decorative function but also good wear resistance. The finishing layer 2 is typically a marble slab, a ceramic tile, a wooden board, or a plastic board. In this embodiment, the finishing layer 2 is a wooden board, and the thickness of the board is only a few millimeters.

[0100] In this embodiment, the honeycomb substrate 1 is an aluminum honeycomb panel, wherein the upper panel 101 and the lower panel 102 are both aluminum panels, and the central honeycomb core layer 103 is an aluminum honeycomb. The upper panel 101, the lower panel 102, and the honeycomb core layer 103 of the honeycomb substrate 1 can also be made of other materials. For example, the upper panel 101 and the lower panel 102 can also be steel panels, and the central honeycomb core layer 103 can also be a stainless steel honeycomb, a plastic honeycomb, or a glass cloth honeycomb.

[0101] This embodiment uses honeycomb aluminum panels as the base of the floor panels, mainly based on the following two considerations:

[0102] 1. The production process of honeycomb aluminum is mature, with low cost and light weight.

[0103] 2. The thermal conductivity of the honeycomb aluminum panel is extremely high. The floor panel can be used in a floor heating system to quickly conduct the heat from the heat source under the floor panel to the finishing layer 2, and then to the interior of the room by the finishing layer 2.

[0104] During the production process of this floorboard, when the clips 3 are inserted into the clip insertion gap 1a between the upper and lower panels, the insertion depth of the clips 3 is difficult to control. This results in inconsistent positions of the clips 3 on each floorboard. Consequently, when the floorboards are connected, the gaps between adjacent floorboards vary in size, affecting the aesthetics. In severe cases, the floorboards may even become incompatible with each other.

[0105] Based on this, this embodiment provides an upwardly protruding positioning protrusion 301 on each buckle 3. After assembly, the side of the upper plate 101 and the positioning protrusion 301 abut against each other in the horizontal direction (the positioning protrusion abuts against the outer side of the corresponding side of the upper plate).

[0106] During assembly, align the buckle 3 with the buckle installation gap 1a between the upper and lower plates and insert it inward. When the positioning protrusion 301 on the buckle 3 abuts against the corresponding side of the upper plate and cannot be inserted further, it means that the buckle 3 is installed in place.

[0107] Furthermore, the positioning protrusion 301 is a linearly extending strip protrusion, and the length side of the strip positioning protrusion abuts against the side edge of the upper plate 101 in the aforementioned horizontal direction. This can not only locate the embedding depth of the buckle 3, but also locate the embedding angle of the buckle 3 very accurately.

[0108] Reference Figure 1 and Figure 2As shown, the positioning protrusions 301 on the two clips 3 (male clips) are higher than the upper surface of the upper plate 101, and the raised portions of the positioning protrusions 301 horizontally abut the side edges of the finishing layer 2. This design is advantageous: when the clips 3 are assembled with the honeycomb substrate 1, the positioning protrusions 301 of the two clips 3 protrude from the upper surface of the upper plate 101, thereby providing a fixed position for the installation of the finishing layer 2.

[0109] If the side of the finishing layer 2 is a flat structure, the upper part of the positioning protrusion 301 completely rests on the outer side of the side of the finishing layer 2. After the panels are joined, there will be a large gap between the adjacent finishing layers 2, which is not only unsightly but also easily contaminated. In this embodiment, the lower part of the two sides of the finishing layer 2 is formed with an inwardly concave groove 202, and the notch extends to the lower surface of the finishing layer 2. The upper part of the positioning protrusion 301 extends into the aforementioned groove 202. Figure 1 and Figure 2 .

[0110] Refer again Figure 1 and Figure 2 As shown, if only the positioning protrusions 301 on two clips 3 are higher than the upper surface of the upper plate 101 to position the finishing layer 2 for installation, the positioning and installation of the finishing layer 2 will still not be accurate and quick. Therefore, this embodiment provides upwardly projecting second positioning protrusions 302 on the other two clips 3 (male clips) of the floorboard. The other side edges of the finishing layer 2 horizontally abut against these second positioning protrusions 302. In this way, when the clips 3 are assembled with the honeycomb substrate 1, the higher positioning protrusions 301 of two clips 3 and the second positioning protrusions 302 of the other two clips 3 form a groove-like structure. The finishing layer 2 can be positioned and installed by aligning the notch of this groove-like structure and inserting it downward.

[0111] In this embodiment, grooves 202 that are recessed inward and extend to the lower surface of the finishing layer 2 are also formed at the lower parts of the other two side edges of the finishing layer 2 , and the upper parts of the second positioning protrusions 302 extend into the grooves 202 .

[0112] In this embodiment, the second positioning protrusion 302 is also a linearly extending strip-shaped protrusion, and the length side of the second positioning protrusion 302 abuts against the side edge of the finishing layer 2 in the horizontal direction.

[0113] In addition, in order to more accurately position the assembly of the clip 3 and the honeycomb substrate 1, this embodiment further provides a third positioning protrusion 303 protruding downward on each clip 3, and the side of the lower plate 102 and the third positioning protrusion 303 abut against each other in the horizontal direction.

[0114] During use, the floor panels are mainly subjected to vertical loads from above. In order to improve the ability of the floor panels to withstand vertical loads and vertical impacts, in this embodiment, all the honeycomb holes in the honeycomb core layer of the honeycomb substrate are vertically penetrated. Figure 3 .

[0115] Reference Figure 1 、 Figure 2 and Figure 4 As shown, the shape of the honeycomb substrate 1 in this embodiment corresponds to the shape of the entire floor panel, and is also a rectangular plate surrounded by four straight side edges. As mentioned above, each side of the floor panel is provided with a clip 3, and each clip 3 is provided with a positioning protrusion 301 for locating its installation position. However, the positioning protrusion 301 of the clip 3 can only locate the embedding depth of the clip in the side position of the honeycomb substrate 1, and cannot locate the position of the clip 3 along the length direction of the straight side of the honeycomb substrate. However, as long as the length of the clip 3 is set to be less than the length of the straight side of the honeycomb substrate, there will basically be no problem of the end of the clip 3 exceeding (extending) too much beyond the outside of the honeycomb substrate during assembly. However, this embodiment provides a more clever way to solve the above problem: refer to Figure 4 and Figure 6 As shown, each clip 3 on each side of the honeycomb substrate 1 is divided into two sections. Each clip 3 consists of a first segment 31 and a second segment 32, each of which is provided with the aforementioned positioning protrusions 301. Prior to assembly, the first segment 31 of each clip is arranged at a right angle (L-shaped) to the second segment 32 of the corresponding clip and welded together at one end. The second segment 32 of each clip is also arranged at a right angle (L-shaped) to the first segment 31 of the corresponding clip and welded together at one end. The first and second segments 31, 32, welded together at one end and arranged at a right angle, belonging to two different clips 3, are then installed in the clip installation gaps 1a located on two straight sides of the honeycomb substrate 1 (obviously, these two straight sides are perpendicular to each other) in the manner described above (i.e., the positioning protrusions 301 of each segment rest horizontally against the side of the upper plate 101). After assembly is completed, the positioning protrusions 301 on the first buckle segment 31 and the positioning protrusions 301 on the second buckle segment 32 respectively rest against the two vertical side edges of the upper plate of the honeycomb substrate, thereby not only positioning the embedding depth of each buckle segment, but also positioning the position of each buckle segment in the length direction of the straight side edge of the honeycomb substrate.

[0116] In addition, after one end of the first buckle segment 31 and the second buckle segment 32, which belong to two different buckles 3 and are distributed at right angles, are welded together, the connection stability of each buckle segment and the honeycomb substrate 1 is improved, and the possibility of the side of the upper plate or the lower plate being flipped outward and warped after the buckle segments (buckles) are subjected to force is reduced.

[0117] After the assembly is completed, the first buckle section 31 and the second buckle section 32 belonging to the same buckle 3 do not need to be welded.

[0118] Obviously, we can just keep Figure 6 One of the L-shaped structural members is removed, and the remaining three are discarded. The only remaining L-shaped member has two sides each representing a floorboard, one male and one female. The clip 3 is no longer composed of two segments, but a single, integrated structure. These two clips 3 are respectively embedded in the clip insertion gaps 1a located on the two linear sides of the honeycomb substrate 1. This also determines both the insertion depth of the clips within the linear sides of the honeycomb substrate and their lengthwise positioning. Example 2:

[0119] Figure 7 and Figure 8 The second preferred embodiment of the floorboard of the present application is shown. The structure of the floorboard is basically the same as that of the floorboard of the first embodiment, with the main differences being:

[0120] All buckles 3 are female buckles 3b, and the positioning protrusion 301 of each buckle 3 protrudes from the upper surface of the upper plate 101 and abuts against the side of the finishing layer 2 in the horizontal direction. None of the buckles 3 are additionally provided with the second positioning protrusion 302 of the first embodiment. Example 3:

[0121] Figures 9 and 10 The third preferred embodiment of the floorboards of the present application is shown. The structure of the floorboards is basically the same as that of the floorboards in the first embodiment, with the main differences being:

[0122] All the buckles 3 are male buckles 3 a , and each buckle 3 includes a second positioning protrusion 302 that protrudes upward and abuts horizontally against the side edge of the finishing layer.

[0123] Typically, the floor panels of the second embodiment and the third embodiment need to be used together and connected to form a large-area floor system paved on the ground. Example 4:

[0124] Figures 11 to 12 The fourth preferred embodiment of the floorboards of the present application is shown. The structure of the floorboards is basically the same as that of the floorboards in the first embodiment, with the main differences being:

[0125] The tops of the positioning protrusions 301 that extend above the upper surface of the upper plate 101 are bent inward and bite into the side of the finishing layer 2. The tops of the second positioning protrusions 302 are also bent inward and bite into the side of the finishing layer 2, ensuring a more secure grip on the finishing layer 2. During production, a linear bite groove 201 can be pre-cut midway along the side of the finishing layer 2. The originally straight positioning protrusions 301 and second positioning protrusions 302 are then bent and snapped into these bite grooves. Embodiment 5:

[0126] Figures 13 to 15 The fifth preferred embodiment of the floorboards of the present application is shown. The structure of the floorboards is basically the same as that of the floorboards in the first embodiment, with the main differences being:

[0127] The positioning protrusions 301 that are higher than the upper surface of the upper plate body 101 have a portion thereof that is higher than the upper surface of the upper plate body 101 and has a length edge facing the finishing layer 2 that is a bevel edge 301a with a top side away from the center of the finishing layer and a bottom side closer to the center of the finishing layer. The second positioning protrusions 302 that are higher than the upper surface of the upper plate body 101 and have a length edge facing the finishing layer 2 that is a second bevel edge 302a with a top side away from the center of the finishing layer and a bottom side closer to the center of the finishing layer.

[0128] In this way, the two bevel edges 301a and the two second bevel edges 302a together form a trumpet-shaped groove that is wider at the top and narrower at the bottom, which is very beneficial for the downward positioning and installation of the upper finishing layer 2. Example 6:

[0129] Figure 16 and Figure 17 The sixth preferred embodiment of the floorboards of the present application is shown. The structure of the floorboards is basically the same as that of the floorboards in the second embodiment, with the main differences being:

[0130] The tops of the positioning protrusions 301 on all the buckles 3 are bent inwards and bite into the side edges of the finishing layer 2 . Embodiment seven:

[0131] Figure 18 and Figure 19 The seventh preferred embodiment of the floorboards of the present application is shown. The structure of the floorboards is basically the same as that of the floorboards in the second embodiment, with the main differences being:

[0132] The positioning protrusions 301 on all the buckles 3 are higher than the upper surface of the upper plate 101, and the length side facing the finishing layer 2 is a bevel edge 301a with the top side away from the center of the finishing layer and the bottom side close to the center of the finishing layer. Embodiment 8:

[0133] Figure 20 and Figure 21The eighth preferred embodiment of the floorboards of the present application is shown. The structure of the floorboards is basically the same as that of the floorboards in the third embodiment, with the main differences being:

[0134] The tops of the second positioning protrusions 302 on all the buckles 3 are bent inwards and bite into the side edges of the finishing layer 2 . Embodiment 9:

[0135] Figure 22 and Figure 23 The ninth preferred embodiment of the floorboards of the present application is shown. The structure of the floorboards is basically the same as that of the floorboards in the third embodiment, with the main differences being:

[0136] The second positioning protrusion 302 on all the buckles 3 is higher than the upper surface of the upper plate 101, and the length side facing the finishing layer 2 is the second bevel edge 302a with the top side away from the center of the finishing layer and the bottom side close to the center of the finishing layer.

[0137] It should be noted that in some other embodiments of the present application, the floor panels can be made into other shapes, such as triangles, hexagons, sectors, or even various special shapes. Moreover, it is not necessary to provide the above-mentioned buckles 3 on every side of the floor panel; the buckles 3 can be provided on at least one side according to actual needs. Embodiment 10:

[0138] Figure 24 A specific embodiment of the wall panel of the present application is shown. The wall panel has the same structure as the floor panel in Example 1. The only difference is that this embodiment uses it as a wall panel, while Example 1 uses it as a floor panel.

[0139] The wall panel can be fixed on the outer wall of a building as an outer wall panel, and can also be arranged on the inner wall of a building as an inner wall panel.

[0140] During installation, the wall panels with male and female clips on the side can be spliced ​​and fixed to each other. Each wall panel can be installed and positioned based on the previous wall panel, which not only facilitates the installation of the wall system, but also makes the formed wall system have good structural integrity and aesthetics.

[0141] Obviously, the various floor panel structures in the second to ninth embodiments can also be used as wall panels. Example 11:

[0142] Reference Figures 25 to 29As shown, the structure of the floor panels of this embodiment is basically the same as that of the first embodiment. The main difference is that the honeycomb core layer of the honeycomb substrate 1 of this embodiment adopts another structure, thereby increasing the bonding area and bonding strength of the honeycomb core layer 103 with the upper plate body 101 and the lower plate body 102, and reducing the possibility of the upper and lower plates being separated from the honeycomb core layer. The details are as follows:

[0143] The honeycomb core layer 103 is composed of a very thin metal sheet 1031 and a plurality of downwardly extending stamped protrusions 1032 integrally formed thereon by stamping. The upper surface 1031a of the metal sheet 1031 is abutted against and bonded to (the lower surface of) the upper plate 101, while the lower surfaces 1032a of the stamped protrusions 1032 are abutted against and bonded to (the upper surface of) the lower plate 102.

[0144] Considering that the upper surface of the lower plate body 102 is a planar structure, in order to increase the contact and bonding area between each stamping protrusion 1032 and the lower plate body 102, this embodiment sets the lower surface 1032a of each stamping protrusion 1032 to a planar structure, and the lower surface 1032a of each stamping protrusion 1032 is arranged in the same plane.

[0145] Considering that the lower surface of the upper plate body 101 is also a planar structure, and the lower surface of the upper plate body 101 is parallel to the upper surface of the lower plate body 102, in order to increase the contact and bonding area between the metal sheet 1031 and the upper plate body 101, this embodiment further sets the upper surface 1031a of the metal sheet 1031 to a planar structure arranged parallel to the lower surface 1032a of the stamped protrusion 1032.

[0146] Moreover, the sum of the areas of the lower surfaces 1032a of the above-mentioned stamping protrusions 1032 is equal to the area of ​​the upper surface 1031a of the metal sheet 1031, so that the sum of the bonding areas of all the stamping protrusions 1032 and the lower plate body 102 is equal to the bonding area of ​​the metal sheet 1031 and the upper plate body 101, and the total bonding area of ​​the honeycomb core layer is evenly distributed, thereby making the connection force between the honeycomb core layer 103 and the upper plate body 101 equal to the connection force between the honeycomb core layer 103 and the lower plate body 102, avoiding the bonding force between one side of the plate body and the honeycomb core layer 103 being significantly smaller than the bonding force between the other side of the plate body and the honeycomb core layer 103.

[0147] In this embodiment, the aforementioned stamped protrusions 1032 are evenly distributed in a matrix. Furthermore, each stamped protrusion 1032 is annular and cylindrical, forming a cylindrical groove 10321 with an open bottom and a closed top, and an annular column groove 10322 with an open top and a closed bottom, surrounding the cylindrical groove. The top surface of the groove wall 10321a of the cylindrical groove 10321 is abutted and bonded to the upper plate 101, while the bottom surface 1032a of the stamped protrusion 1032 is formed on the bottom groove wall 10322a of the annular column groove 10322.

[0148] In order to improve the bonding area and bonding strength between the top groove wall 10321a of the cylindrical groove and the upper plate body 101, this embodiment sets the top groove wall 10321a of the cylindrical groove 10321 as a planar structure, and the upper surface of the top groove wall 10321a of the cylindrical groove 10321 is arranged flush with the upper surface of the metal sheet 1031 - the upper surface of the top groove wall 10321a of the cylindrical groove can be regarded as part of the upper surface of the metal sheet 1031.

[0149] The following briefly describes the manufacturing method of the honeycomb substrate: First, a plurality of stamped protrusions 1032 extending in the same direction along the thickness direction of the metal sheet are punched out on the metal sheet 1031 (using a circular cylindrical punch head). Then, the upper surface 1031a of the metal sheet 1031 is placed against and bonded to the upper plate 101, and the lower surface 1032a of each stamped protrusion 1032 is placed against and bonded to the lower plate 102.

[0150] In this embodiment, the annular column groove 10322 has a radial width that gradually decreases from the groove opening to the groove bottom to facilitate demolding of the stamping die.

[0151] The metal sheet 1031 is preferably an aluminum sheet with good ductility, and its thickness is generally selected to be 0.02-1 mm. Example 12:

[0152] Reference Figure 30 and Figure 31 As shown, the structure of the floorboards of this embodiment is basically the same as that of the eleventh embodiment, with the main difference being that the outer contour of each stamped protrusion 1032 in the honeycomb core layer is cylindrical.

[0153] Obviously, the stamping protrusion 1032 may also be in other shapes, such as a polygonal column shape.

[0154] However, it is better to set the stamping protrusion 1032 to the circular column shape of the eleventh embodiment, so that the number of vertical support arms between the upper and lower plates can be increased, thereby improving the pressure-bearing strength of the honeycomb substrate.

[0155] The above are merely exemplary embodiments of the present application and are not intended to limit the scope of protection of the present application. The scope of protection of the present application is determined by the appended claims.

Claims

1. A floor panel or wall panel, characterized in that: include: Honeycomb substrate (1), a finishing layer (2) fixed on the upper surface of the honeycomb substrate, and A buckle (3) fixedly connected to a side edge of the honeycomb substrate; The honeycomb substrate (1) comprises: Upper plate body (101), a lower plate (102) arranged parallel to and below the upper plate, a honeycomb core layer (103) fixedly connected between the upper plate body and the lower plate body; A snap-fitting gap (1a) is formed between the upper plate body (101) and the lower plate body (102) and is located around the honeycomb core layer (103); the snap (3) includes a positioning protrusion (301) protruding upward; the snap (3) is embedded in the snap-fitting gap (1a) and is welded or bonded to the upper plate body (101) and / or the lower plate body (102); and the side of the upper plate body (101) and the positioning protrusion (301) abut against each other in the horizontal direction.

2. The floorboard or wall panel according to claim 1, characterized in that The positioning protrusion (301) is a linearly extending strip-shaped protrusion, and the length side of the positioning protrusion (301) and the side edge of the upper plate body (101) abut against each other in the horizontal direction.

3. The floorboard or wall panel according to claim 2, characterized in that: The finishing layer (2) is a marble slab, a ceramic tile slab, a wooden board or a plastic board, and the positioning protrusion (301) is higher than the upper surface of the upper plate body (101) and abuts against the side of the finishing layer (2) in the horizontal direction.

4. The floorboard or wall panel according to claim 3, characterized in that The lower portion of the side of the finishing layer (2) is provided with a groove (202) that is inwardly recessed and has a notch extending to the lower surface of the finishing layer (2), and the upper portion of the positioning protrusion (301) extends into the groove (202).

5. The floorboard or wall panel according to claim 3, characterized in that: The honeycomb substrate (1) is a polygonal plate formed by at least three straight side edges, and each of the straight side edges is fixed with a buckle (3); the portion of the positioning protrusion (301) that is higher than the upper surface of the upper plate body (101) has a length side facing the finishing layer (2) that is a bevel edge (301a) with the top side away from the center of the finishing layer and the bottom side close to the center of the finishing layer.

6. The floorboard or wall panel according to claim 3, characterized in that: The top of the positioning protrusion (301) is bent inward and bites into the side of the finishing layer (2).

7. The floorboard or wall panel according to claim 1 or 2, characterized in that: The finishing layer (2) is a marble slab, a ceramic tile slab, a wooden board or a plastic board, and the buckle (3) includes a second positioning protrusion (302) protruding upward, and the side of the finishing layer (2) and the second positioning protrusion (302) abut against each other in the horizontal direction.

8. The floorboard or wall panel according to claim 7, characterized in that The lower portion of the side of the finishing layer (2) is provided with a groove (202) that is inwardly recessed and has a notch extending to the lower surface of the finishing layer (2), and the upper portion of the second positioning protrusion (302) extends into the groove (202).

9. The floorboard or wall panel according to claim 7, characterized in that The second positioning protrusion (302) is a linearly extending strip-shaped protrusion, and the length side of the second positioning protrusion (302) and the side edge of the finishing layer (2) abut against each other in the horizontal direction; The honeycomb substrate (1) is a polygonal plate formed by at least three straight side edges, and each of the straight side edges is fixed with a buckle (3); The second positioning protrusion (302) portion is higher than the upper surface of the upper plate body (101), and its length side facing the finishing layer (2) is a second bevel side (302a) with the top side away from the center of the finishing layer and the bottom side close to the center of the finishing layer.

10. The floorboard or wall panel according to claim 7, characterized in that The top of the second positioning protrusion (302) is bent inward and bites into the side of the finishing layer (2).

11. The floorboard or wall panel according to claim 1, characterized in that The honeycomb substrate (1) is a rectangular plate formed by four straight side edges, and the two clips (3) arranged at right angles and welded together at one end are respectively embedded in the clip embedding gaps (1a) at the two straight side edges of the honeycomb substrate (1).

12. The floorboard or wall panel according to claim 1, characterized in that The honeycomb substrate (1) is a rectangular plate formed by four straight side edges, and each of the straight side edges is embedded with a buckle (3). Each buckle (3) is composed of a first buckle segment (31) and a second buckle segment (32), and the first buckle segment (31) and the second buckle segment (32) are respectively provided with the positioning protrusion (301). The first buckle segment (31) of each buckle is arranged at a right angle to the second buckle segment (32) of the corresponding other buckle and one end is welded and fixed. The second buckle segment (32) of each buckle is arranged at a right angle to the first buckle segment (31) of the corresponding other buckle and one end is welded and fixed. The first buckle segment (31) and the second buckle segment (32) welded together at one end and arranged at a right angle are respectively embedded in the buckle embedding gap (1a) at the two straight side edges of the honeycomb substrate (1).

13. The floorboard or wall panel according to claim 1, characterized in that The honeycomb substrate (1) is a polygonal plate formed by at least three straight side edges, and each of the straight side edges is fixed with a buckle (3); The positioning protrusion (301) on at least one of the buckles (3) is higher than the upper surface of the upper plate (101) and abuts against the side edge of the finishing layer (2) in the horizontal direction; The positioning protrusions (301) on the remaining buckles (3) include a second positioning protrusion (302) protruding upward, and the side of the finishing layer (2) and the second positioning protrusion (302) abut against each other in the horizontal direction.

14. The floorboard or wall panel according to claim 1, characterized in that The buckle (3) further comprises a third positioning protrusion (303) protruding downward, and the side edge of the lower plate (102) and the third positioning protrusion (303) abut against each other in the horizontal direction.

15. A method for assembling floor panels or wall panels according to claim 11, characterized in that: include: First, two clips (3) are arranged at right angles and fixed by welding one end to form an L-shaped component; Then, two clips (3) arranged at right angles and fixed by welding at one end are respectively embedded in the clip embedding gaps (1a) at the two straight side positions of the honeycomb substrate (1), and the positioning protrusion (301) on each clip (3) is abutted against the side of the upper plate (101) in the horizontal direction.

16. A method for assembling floorboards according to claim 12, characterized in that: include: First, the first buckle section (31) of each buckle (3) is arranged at right angles to the second buckle section (32) of the corresponding other buckle and fixed by welding at one end to form an L-shaped component; Then, the first buckle segment (31) and the second buckle segment (32) which are welded together at one end and arranged at right angles are respectively embedded in the buckle embedding gaps (1a) at the two straight side edges of the honeycomb substrate (1), and the positioning protrusions (301) on each of the first buckle segment (31) and the second buckle segment (32) are abutted against the side edges of the upper plate body (101) in the horizontal direction.

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