A mask machine ear line tightness adjustment device and mask machine ear line feeding method

By designing an ear wire tightness adjustment device with the vertical pole assembly and slider in the mask machine, the problems of inconvenient debugging of ear wire tightness and lag in the line are solved, and more efficient ear wire debugging and production efficiency are achieved.

CN112120334BActive Publication Date: 2025-01-10CEC FREUNDSCHAFT TECH CO LTD
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Patent Information

Application Number
CN202011095880.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-10-14
Publication Date
2025-01-10
Estimated Expiration
2040-10-14

AI Technical Summary

Technical Problem

The existing mask machines are inconvenient to adjust the tightness of the ear wire during welding the ear belt, which can easily lead to the ear wire deviation, and the wire feeding structure has lag, which reduces the average fault-free working time and production efficiency of the machine.

Method used

An ear wire tightness adjustment device including a pole assembly, a slider and a removable counterweight is designed. Through the cooperation of the slider and the counterweight, the buffering process is increased and the resistance of the ear wire is adjusted in real time to avoid lag. And improve debugging efficiency by adjusting the number of counterweights.

Benefits of technology

It effectively avoids lags during the ear wire drawing process, improves the debugging efficiency of ear wire tightness, extends the average fault-free working time of the machine, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a mask machine ear line tightness adjustment device and a mask machine ear line feeding method, the device comprises a vertically arranged vertical pole assembly, the vertical pole assembly is provided with a sliding member, the sliding member is provided with a guide groove capable of guiding the ear line, the sliding member has a vertical sliding stroke driven by the ear line, the vertical pole assembly is also slidably connected with a detachable counterweight, the counterweight is located on the movement path of the sliding member, and the counterweight has a sliding stroke synchronous with the sliding member driven by the sliding member. Not only is a buffering process added during the ear line feeding and drawing process through the cooperation between the vertical pole assembly and the sliding member, thereby avoiding jamming during the ear line drawing process, but also the counterweight of the sliding member can be changed in real time by adding or reducing the counterweight, which greatly improves the efficiency of debugging the tightness of the mask machine ear line, facilitates the later maintenance of the equipment, and improves the average trouble-free working time of the mask machine, thereby improving the production efficiency of the mask machine.
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Description

Technical Field

[0001] The invention relates to the technical field of mask machines, and in particular to a mask machine ear line tightness adjustment device and a mask machine ear line feeding method. Background Art

[0002] In the production process of various mask machines, welding ear straps is a discrete process, that is, a section of ear wire is cut off within a certain period of time to be welded as the ear strap of the mask. In this production mode, the mask machine must use a certain mechanism to organize the ear wires so that the wire pulling mechanism can intermittently extract the ear straps of appropriate lengths. The existing mask machine can only adjust the tightness of the ear wires through a fixed rubber ring. This mechanism is inconvenient to debug and cannot adjust the tightness of the ear wires in the ready state, resulting in problems such as the ear wires running off. In addition, the current wire feeding structure of the mask machine directly adopts the method of feeding and drawing wires. In this process, jamming problems often occur, which ultimately leads to negative effects such as a reduction in the average trouble-free working time of the mask machine and a decrease in the production efficiency of the entire machine. Summary of the invention

[0003] In view of the deficiencies in the above-mentioned prior art, the present invention provides a mask machine ear line tightness adjustment device and a mask machine ear line feeding method, which can not only effectively avoid jamming, but also greatly improve the efficiency of debugging the tightness of the mask machine ear line.

[0004] To achieve the above-mentioned purpose, the present invention provides a mask machine ear line tightness adjustment device, comprising a vertically arranged vertical pole assembly, the vertical pole assembly is provided with a sliding member, the sliding member is provided with a guide groove capable of guiding the ear line, the sliding member has a vertical sliding stroke driven by the ear line, and a detachable counterweight is also slidably connected to the vertical pole assembly, the counterweight is located on the movement path of the sliding member, and the counterweight has a stroke that slides synchronously with the sliding member under the drive of the sliding member.

[0005] In one embodiment, the vertical pole assembly includes a first vertical pole and a second vertical pole parallel to each other, and the sliding member is a movable pulley arranged between the first vertical pole and the second vertical pole, wherein the axle of the movable pulley is in contact and sliding connection with the first vertical pole and the second vertical pole, and the counterweight is located on the movement path of the axle and / or the wheel disc of the movable pulley.

[0006] In one embodiment, the guide groove is arranged on the axle of the movable pulley.

[0007] In one of the embodiments, the vertical pole assembly is provided with a limiting member capable of limiting the sliding of the counterweight or the movable pulley.

[0008] In one embodiment, it also includes:

[0009] A support base is detachably connected to the bottom of the first vertical pole and the second vertical pole, and is used to adjust the initial position of the movable pulley on the vertical pole assembly so that the sliding part is directly opposite the sensor of the ear wire feeding mechanism on the mask machine.

[0010] In one embodiment, it also includes:

[0011] A fixed base, the top of the vertical pole assembly is detachably fixed to the fixed base for connecting to a mask machine.

[0012] In one embodiment, the counterweight is a compressed air pipe having an axial opening.

[0013] To achieve the above object, the present invention also provides a method for feeding ear wires of a mask machine, which adopts an upper mask machine ear wire tightness adjustment device, and specifically comprises the following steps:

[0014] Step 1, adjust the position of the support base so that the sliding part is facing the sensor of the ear wire feeding mechanism on the mask machine;

[0015] Step 2, adjust the number of weights based on the tightness of the ear wire;

[0016] Step 3, the outlet end of the ear wire passes through the ear wire feeding mechanism and the sliding member in sequence and is connected to the ear wire drawing mechanism, wherein the part of the ear wire on the sliding member is in a U shape;

[0017] Step 4, start the ear wire drawing mechanism to pull the ear wire, so that the sliding part moves upward and away from the sensor under the drive of the ear wire, thereby triggering the sensor;

[0018] Step 5, the triggered sensor controls the start-up of the ear wire feeding mechanism to complete the ear wire feeding work.

[0019] The present invention provides an ear wire tightness adjustment device for a mask machine and an ear wire feeding method for a mask machine, which not only increases a buffer process during ear wire feeding and wire drawing through the cooperation of a vertical pole assembly and a sliding member, thereby avoiding jamming during ear wire drawing, but also can change the weight of the sliding member in real time by adding or removing a counterweight member, thereby greatly improving the efficiency of debugging the tightness of the ear wire of the mask machine, facilitating the later maintenance of the equipment, and increasing the mean trouble-free working time of the mask machine, thereby improving the production efficiency of the mask machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the structure of the ear line tightness adjustment device of the mask machine in an embodiment of the present invention.

[0022] Description of the accompanying drawings: fixed base 1, first upright pole 2, second upright pole 3, limit member 4, counterweight member 5, sliding member 6, supporting base 7.

[0023] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0026] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a physical connection, or a wireless communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0029] like Figure 1 The present embodiment shows a mask machine ear line tightness adjustment device, including a pole assembly, a sliding member 6, a counterweight 5, a stopper 4, a support base 7 and a fixed base 1. The pole assembly is arranged vertically, the sliding member 6 is connected to the pole assembly in a vertical sliding manner, the sliding member 6 is provided with a guide groove capable of guiding the ear line, the sliding member 6 has a vertical sliding stroke driven by the ear line, and the pole assembly is also slidably connected with a detachable counterweight 5, the counterweight 5 is located on the movement path of the sliding member 6, and the counterweight 5 has a synchronous sliding stroke with the sliding member 6 driven by the sliding member 6. That is, when the ear line is pulled by the wire drawing mechanism of the mask machine, the sliding member 6 and the counterweight 5 are driven to slide upward on the pole assembly, and after the wire drawing is completed, the sliding member 6 and the counterweight 5 will return to their original positions under the action of gravity; in this process, by changing the number of counterweights 5, the resistance borne by the ear line during the wire drawing process can be effectively adjusted, and thus the tightness of the ear line can be effectively adjusted. At the same time, through the cooperation of the vertical pole assembly and the sliding part 6, a buffer process is added during the feeding and drawing of the ear wire, which avoids the jamming of the ear wire during the drawing process, greatly improves the efficiency of debugging the tightness of the ear wire of the mask machine, and facilitates the later maintenance of the equipment, and increases the average trouble-free working time of the mask machine, thereby improving the production efficiency of the mask machine.

[0030] As a preferred embodiment, the vertical pole assembly includes a first vertical pole 2 and a second vertical pole 3 which are parallel to each other, and the sliding member 6 is a movable pulley arranged between the first vertical pole 2 and the second vertical pole 3, wherein the axle of the movable pulley is in contact and sliding connection with the first vertical pole 2 and the second vertical pole 3, and the counterweight 5 is located on the moving path of the axle and / or the wheel of the movable pulley. The guide groove is arranged on the axle of the movable pulley, that is, the part of the ear line on the sliding member 6 is in a U shape. Further preferably, the vertical pole assembly is provided with a limiter 4 which can limit the sliding of the counterweight 5 or the movable pulley, and plays a certain limiting role; wherein the limiter 4 is a rubber ring arranged on the first vertical pole 2 or the second vertical pole 3, and the rubber ring is arranged at a position of one-third of the length from the top to the bottom of the first vertical pole 2 or the second vertical pole 3.

[0031] As a preferred real-time method, the support base 7 is detachably connected to the bottom of the first vertical pole 2 and the second vertical pole 3 by bolts, and is used to adjust the initial position of the movable pulley on the vertical pole assembly so that the slider 6 faces the sensor of the ear wire feeding mechanism on the mask machine. The fixed base 1 is detachably connected to the top of the first vertical pole 2 and the second vertical pole 3 by bolts, which can not only play a fixing role, but also be used to connect the mask machine.

[0032] It should be noted that the counterweight 5 in this embodiment is a compressed air pipe with an axial opening, whose length is less than 1 cm and whose two ends are flat, and the inner diameter of the compressed air pipe is larger than the outer diameter of the first vertical pole 2 and / or the second vertical pole 3. The specific number of the counterweights 5 in this embodiment is determined by the material and tightness requirements of the ear wire, and the staff can increase or decrease it as required.

[0033] It should be noted that in this embodiment, the position limiting member 4 and the first upright pole 2 or the second upright pole 3 are in interference fit, and the staff can move the position of the position limiting member 4 on the first upright pole 2 or the second upright pole 3 without using tools.

[0034] The present embodiment also discloses a method for feeding ear wires of a mask machine, using the above-mentioned tightness adjustment device for the ear wires of the mask machine. First, two smooth first vertical poles 2 and second vertical poles 3 are placed in the fixed base 1 and tightened with fixing bolts, keeping the first vertical poles 2 and the second vertical poles 3 parallel and perpendicular to the lower plane of the fixed base 1. Then, the fixed base 1 is installed at the relevant position of the mask machine with two screws, keeping most of the first vertical poles 2 and the second vertical poles 3 at the bottom. Then, the limiter 4 is placed at one-third of the first vertical pole 2 or the second vertical pole 3. Then, the sliding member 6 and the supporting base 7 are installed, wherein the sliding member 6 can slide freely up and down between the first vertical pole 2 and the second vertical pole 3, and the position of the supporting base 7 just makes the sliding member 6 block the sensor of the ear wire feeding mechanism on the mask machine, so that the sensor works, and the ear wire feeding mechanism does not work at this time. When the ear wire drawing mechanism of the mask machine moves, the ear wire drives the slider 6 to move upward, leaving the position blocking the sensor, the sensor state changes, the ear wire feeding mechanism works, conveys the ear wire, and moves the slider 6 downward until it contacts the support base 7 and blocks the sensor again. Then install the ear wire, and the lowest point of the ear wire is the U-shaped structure on the guide groove of the slider 6. When the mask machine trial produces a mask, check whether the length of the mask ear wire is appropriate and whether the tightness of the ear wire is appropriate. If the length is too long or the ear wire is not tight enough, add a counterweight 5 to the first vertical pole 2 or the second vertical pole 3. In other cases, the ear wire length adjustment structure, the position of the positioning rubber ring, and other methods can be combined for step-by-step debugging, or a counterweight 5 can be added or reduced. Finally, the length of the mask ear strap produced meets the national standards, the ear wire tension is appropriate in the preparation stage, and the entire ear wire input structure has high reliability and low failure rate.

[0035] The above-mentioned mask machine ear wire feeding method specifically includes the following steps:

[0036] Step 1, adjust the position of the support base 7 so that the sliding member 6 is directly opposite to the sensor of the ear wire feeding mechanism of the mask machine;

[0037] Step 2, adjusting the number of weights 5 based on the tightness of the ear wire;

[0038] Step 3, the outlet end of the ear wire passes through the ear wire feeding mechanism and the sliding member 6 in sequence and is connected to the ear wire drawing mechanism, wherein the part of the ear wire on the sliding member 6 is in a U shape;

[0039] Step 4, start the ear wire drawing mechanism to pull the ear wire, so that the sliding member 6 moves upward and away from the sensor under the drive of the ear wire, thereby triggering the sensor;

[0040] Step 5, the triggered sensor controls the start-up of the ear wire feeding mechanism to complete the ear wire feeding work.

[0041] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A mask machine ear line tightness adjustment device, characterized in that: The invention comprises a vertically arranged vertical pole assembly, wherein a sliding member is provided on the vertical pole assembly, wherein a guide groove capable of guiding the ear wire is provided on the sliding member, wherein the sliding member has a vertical sliding stroke driven by the ear wire, and wherein a detachable counterweight member is slidably connected to the vertical pole assembly, wherein the counterweight member is located on a moving path of the sliding member, and wherein the counterweight member has a sliding stroke synchronous with the sliding member driven by the sliding member; The synchronous sliding stroke is: when the ear wire is pulled by the wire drawing mechanism of the mask machine, it drives the sliding part and the counterweight to slide upward on the vertical pole assembly. After the wire drawing is completed, the sliding part and the counterweight will return to their original position under the action of gravity; In this process, the resistance of the ear wire during the pulling process is adjusted by changing the number of counterweights, thereby completing the adjustment of the tightness of the ear wire; The vertical pole assembly comprises a first vertical pole and a second vertical pole parallel to each other, the sliding member is a movable pulley arranged between the first vertical pole and the second vertical pole, wherein the axle of the movable pulley is in contact and sliding connection with both the first vertical pole and the second vertical pole, and the counterweight is located on the movement path of the axle of the movable pulley; The counterweight is a compressed air pipe with an axial opening and flat ends; The vertical pole assembly is provided with a limiting piece capable of limiting the sliding of the counterweight piece; the tightness of the ear wire can be adjusted by adding or removing the counterweight piece and adjusting the limiting piece.

2. According to claim 1, the mask machine ear line tightness adjustment device is characterized in that: The guide groove is arranged on the wheel axle of the movable pulley.

3. The mask machine ear line tightness adjustment device according to claim 1 or 2, characterized in that: Also includes: A support base is detachably connected to the bottom of the first vertical pole and the second vertical pole, and is used to adjust the initial position of the movable pulley on the vertical pole assembly so that the sliding part is directly opposite the sensor of the ear wire feeding mechanism on the mask machine.

4. The mask machine ear line tightness adjustment device according to claim 1 or 2, characterized in that: Also includes: A fixed base, the top of the vertical pole assembly is detachably fixed to the fixed base for connecting to a mask machine.

5. A method for feeding ear wires of a mask machine, characterized in that: The mask machine ear line tightness adjustment device according to any one of claims 1 to 4 is used, and specifically comprises the following steps: Step 1, adjust the position of the support base so that the sliding part is facing the sensor of the ear wire feeding mechanism on the mask machine; Step 2, adjust the number of weights based on the tightness of the ear wire; Step 3, the outlet end of the ear wire passes through the ear wire feeding mechanism and the sliding member in sequence and is connected to the ear wire drawing mechanism, wherein the part of the ear wire on the sliding member is in a U shape; Step 4, start the ear wire drawing mechanism to pull the ear wire, so that the sliding part moves upward and away from the sensor under the drive of the ear wire, thereby triggering the sensor; Step 5, the triggered sensor controls the start-up of the ear wire feeding mechanism to complete the ear wire feeding work.

Citation Information

Patent Citations

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  • Mask processing assembly line

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