A recyclable zinc liquid extraction device and extraction method thereof
By designing a zinc liquid extraction device including spiral conveying blades, swing plates, vibration plates and electric heating wires, the problem of accumulation and solidification of zinc liquid during the extraction process is solved, and the continuous extraction of zinc liquid and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202010814372.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-13
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2040-08-13
AI Technical Summary
The existing zinc liquid extraction equipment can easily cause zinc liquid to accumulate and cool and solidify during the extraction process, resulting in low production efficiency.
A recyclable zinc liquid extraction device is designed, including a spiral conveying blade, a shaking plate, a shaking plate and an electric heating wire. The shaking plate is driven to rise through the screw conveying blade, and the shaking plate is thrown into the discharge pipe. The shaking plate is prevented from accumulation, and is heated by the electric heating wire to prevent solidification.
Effectively prevent zinc liquid from accumulating and solidifying during extraction, ensuring continuous extraction of zinc liquid, improving production efficiency, and improving the reliability of equipment.
Smart Images

Figure CN112157249B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a circulative zinc liquid extraction device and an extraction method thereof, belonging to the technical field of zinc liquid extraction equipment in the metallurgical industry. Background Art
[0002] Zinc is a metal that can be made into many products. Before zinc is made into products, it is heated to turn it into zinc liquid, added to the mold, and then subjected to a series of treatments to become the products we use. When the zinc liquid enters the mold, it must be taken out from the heating device and then added to the mold. The traditional method is to manually use a container to take it out. This method is very dangerous and often causes burns to workers. Later, zinc liquid extraction equipment was developed to reduce the occurrence of accidents among employees.
[0003] Existing zinc liquid extraction equipment extracts zinc liquid through a liquid extraction pump. This extraction method easily leads to accumulation of zinc liquid, causing the zinc liquid to cool and solidify and be unable to be processed, resulting in very low production efficiency. Therefore, we propose a recyclable zinc liquid extraction equipment to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a recyclable zinc liquid extraction device and an extraction method thereof, which can avoid accumulation and solidification of zinc liquid during the extraction process, ensure the zinc liquid extraction effect, and solve the problems existing in the background technology.
[0005] The technical solution of the present invention is:
[0006] A recyclable zinc liquid extraction device comprises a transverse plate, a motor, a connecting plate, a sleeve, an extraction pipe, a spiral conveying blade, a flinging plate, a discharge pipe, a transverse shaft, a bevel gear, a cam, a vibration plate, a pull rod and a heating wire. The motor is fixed on the transverse plate, and the upper end of the extraction pipe is fixed on the sleeve. The sleeve is located directly below the transverse plate, and the two sides of the sleeve are respectively connected to the transverse plate through connecting plates; the output shaft of the motor extends into the extraction pipe, and the spiral conveying blade, the flinging plate and the vibration plate are sequentially arranged on the output shaft of the motor in the extraction pipe from bottom to top; the discharge pipe is arranged on the wall of the extraction pipe corresponding to the flinging plate, and the heating wire is arranged on the wall of the discharge pipe; the vibration plate is slidably connected to the inner wall of the extraction pipe, the vibration plate is connected to the cam through a pull rod, the cam is fixed on the transverse shaft, and the transverse shaft and the output shaft of the motor are connected through mutually meshing bevel gears.
[0007] There are two throwing plates on the output shaft of the motor, and the two throwing plates are respectively connected to a cam through a pull rod, and the two cams are respectively fixed on the horizontal axis and arranged in a left-right symmetrical manner.
[0008] The transverse shaft and the cam are located between the transverse plate and the sleeve.
[0009] The spiral conveying blades on the motor output shaft are spirally shaped from bottom to top along the axial direction of the extraction pipe.
[0010] The vibration plate is provided with a mounting hole matching the output shaft of the motor, and a sealing ring is provided in the mounting hole.
[0011] The center line of the discharge pipe is arranged perpendicular to the center line of the extraction pipe.
[0012] A recyclable zinc liquid extraction method adopts a recyclable zinc liquid extraction device as defined above. When extracting zinc liquid, an extraction pipe is inserted into the zinc liquid, and a motor is turned on. The output shaft of the motor drives a spiral conveying blade to rotate. Under the action of the spiral conveying blade, the zinc liquid moves from bottom to top along the extraction pipe, and the zinc liquid is thrown from the extraction pipe into a discharge pipe by the rotation of a throwing plate. Finally, the zinc liquid is transported out through the discharge pipe, thereby completing the extraction of the zinc liquid.
[0013] While the discharge pipe is transporting the zinc liquid, the electric heating wire on the wall of the discharge pipe is used to heat the zinc liquid to prevent it from cooling and solidifying.
[0014] During the zinc liquid extraction process, the output shaft of the motor drives the horizontal axis to rotate through the mutually meshing bevel gears, and the cam fixed on the horizontal axis drives the vibration plate to reciprocate up and down in the extraction pipe through the pull rod, thereby preventing the zinc liquid from accumulating in the extraction pipe.
[0015] The beneficial effects of the present invention are as follows: during the zinc liquid extraction process, the zinc liquid is kept warm and heated to prevent the zinc liquid from cooling and solidifying, and at the same time, the reciprocating motion of the vibration plate in the extraction pipe prevents the zinc liquid from accumulating, thereby ensuring the zinc liquid extraction effect, improving work efficiency, and having high reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention;
[0017] Figure 2 is a cross-sectional view of the present invention;
[0018] Figure 3 It is a left side view of the present invention;
[0019] In the figure: 1. horizontal plate; 2. motor; 3. connecting plate; 4. sleeve; 5. extraction tube; 6. spiral conveying blade; 7. throwing plate; 8. discharge pipe; 9. horizontal axis; 10. bevel gear; 11. cam; 12. vibration plate; 13. pull rod; 14. vibration frame; 15. heating wire; 16. fixing plate; 17. threaded mounting hole; 18. sealing ring; 19. plug hole; 20. connecting hole. DETAILED DESCRIPTION
[0020] The present invention will be further described below by way of examples with reference to the accompanying drawings.
[0021] See attached Figure 1-3 A recyclable zinc liquid extraction device comprises a horizontal plate 1, a motor 2, a connecting plate 3, a sleeve 4, an extraction pipe 5, a spiral conveying blade 6, a throwing plate 7, a discharge pipe 8, a horizontal shaft 9, a bevel gear 10, a cam 11, a vibration plate 12, a pull rod 13 and an electric heating wire 15. The motor 2 is fixed on the horizontal plate 1, and the upper end of the extraction pipe 5 is fixed on the sleeve 4. The sleeve 4 is located directly below the horizontal plate 1. Both sides of the sleeve 4 are connected to the horizontal plate 1 through the connecting plate 3; the output shaft of the motor 2 extends to the extraction pipe 5, a spiral conveying blade 6, a flinging plate 7 and a vibration plate 12 are sequentially arranged on the output shaft of the motor 2 in the extraction tube 5 from bottom to top, a discharge pipe 8 is arranged on the tube wall of the extraction tube 5 corresponding to the flinging plate 7, and a heating wire 15 is arranged on the tube wall of the discharge pipe 8, the vibration plate 12 is slidably connected to the inner wall of the extraction tube 5 up and down, the vibration plate 12 is connected to the cam 11 through a pull rod 13, the cam 11 is fixed on the horizontal axis 9, and the horizontal axis 9 and the output shaft of the motor 2 are connected through mutually meshing bevel gears 10.
[0022] In this embodiment, refer to the attached Figure 1-3 , connecting plates 3 are fixedly installed on both sides of the bottom of the horizontal plate 1, the same sleeve 4 is fixedly installed on the bottom of the two connecting plates 3, an extraction pipe 5 is fixedly installed in the sleeve 4, a motor 2 is fixedly installed on the top of the horizontal plate 1, the output shaft of the motor 2 extends to the inside of the extraction pipe 5 and is fixedly installed with a spiral conveying blade 6 and two throwing plates 7, the two throwing plates 7 are located directly above the spiral conveying blade 6, the bottom of the extraction pipe 5 is set to be open, one side of the two connecting plates 3 is provided with a mounting hole, and a horizontal shaft 9 is rotatably installed in the two mounting holes, and the two horizontal shafts 9 are mutually connected. A bevel gear 10 is fixedly installed at one end close to each other, a bevel gear 10 is fixedly installed on the output shaft of the motor 2, the bevel gears 10 on both sides are meshed with the bevel gear 10 on the output shaft of the motor 2, a vibration plate 12 is installed on the top sliding seal inside the extraction tube 5, the top of the vibration plate 12 is fixedly connected to the bottom end of the two pull rods 13, and a vibration frame 14 is fixedly installed on the top of the two pull rods 13, and a cam 11 is fixedly installed on the two horizontal shafts 9, and the two cams 11 are rotatably installed in the corresponding vibration frames 14.
[0023] A discharge port is provided at the top of the outer side of the extraction tube 5 and is connected to a discharge pipe 8. An electric heating wire 15 is provided in the discharge pipe 8 to heat the zinc liquid and prevent the zinc liquid from cooling and affecting the transmission effect.
[0024] A circular hole is opened on the top of the vibration plate 12, and a sealing ring 18 is fixedly installed in the circular hole. The sealing ring 18 is rotatably sealed with the output shaft of the motor 2 to seal the vibration plate 12 to prevent zinc liquid from splashing into the top of the vibration plate 12.
[0025] A connecting hole 20 is provided on the top of the horizontal plate 1 , and the output shaft of the motor 2 is rotatably connected to the connecting hole 20 , so as to facilitate the installation of the output shaft of the motor 2 .
[0026] Two insertion holes 19 adapted to the pull rods 13 are provided on the top of the extraction tube 5 , and the two pull rods 13 are slidably connected to the corresponding insertion holes 19 to guide the two pull rods 13 .
[0027] Fixing plates 16 are fixedly installed on both sides of the transverse plate 1. Two threaded mounting holes 17 are provided on one side of the two fixing plates 16 to facilitate the installation of the device.
[0028] When in use, the device is installed through the four threaded mounting holes 17, and the extraction tube 5 is extended into the zinc liquid, and then the motor 2 is turned on. The output shaft of the motor 2 drives the spiral conveying blade 6 to rotate, so that the zinc liquid is extracted into the upper inner area of the extraction tube 5, and the output shaft of the motor 2 drives the two flinging plates 7 to rotate to fling the zinc liquid into the discharge tube 8. While the discharge tube 8 is conveying the zinc liquid, the electric heating wire 15 in the discharge tube 8 keeps the zinc liquid warm and heats it to prevent the zinc liquid from cooling and solidifying, which affects the transmission effect. At the same time, the output shaft of the motor 2 drives the two horizontal shafts 9 to rotate through the transmission between the bevel gears 10, and the two horizontal shafts 9 respectively drive the corresponding cams 11 to rotate. The two cams 11 rotate and drive the two pull rods 13 to reciprocate up and down through the connection relationship with the vibration frame 14. The two pull rods 13 simultaneously drive the vibration plate 12 to vibrate up and down to prevent the zinc liquid from accumulating on the inner wall at the top of the extraction tube 5, and cooling and solidifying to cause waste of resources, and even affect the movement of the flinging plate 7 and thus affect the zinc liquid extraction efficiency.
Claims
1. A recyclable zinc liquid extraction device, Features: The invention comprises a transverse plate (1), a motor (2), a connecting plate (3), a sleeve (4), an extraction tube (5), a spiral conveying blade (6), a throwing plate (7), a discharge tube (8), a transverse shaft (9), a bevel gear (10), a cam (11), a vibration plate (12), a pull rod (13) and an electric heating wire (15), wherein the motor (2) is fixed on the transverse plate (1), the upper end of the extraction tube (5) is fixed on the sleeve (4), the sleeve (4) is located directly below the transverse plate (1), and the two sides of the sleeve (4) are respectively connected to the transverse plate (1) through the connecting plate (3); the output shaft of the motor (2) extends into the extraction tube (5), and the spiral conveying blade (6), the throwing plate (7) and the vibration plate (12) are arranged on the output shaft of the motor (2) in the extraction tube (5) from bottom to top in sequence, and the throwing plate (7) is connected to the vibration plate (13) and the vibration plate (14) is connected to the vibration plate (15) in sequence. ) A discharge pipe (8) is provided on the wall of the extraction pipe (5) corresponding to the extraction pipe (5), and a heating wire (15) is provided on the wall of the discharge pipe (8). The vibration plate (12) is connected to the inner wall of the extraction pipe (5) by sliding up and down. The vibration plate (12) is connected to the cam (11) through a pull rod (13). The cam (11) is fixed on a transverse shaft (9). The transverse shaft (9) and the output shaft of the motor (2) are connected by transmission through mutually meshing bevel gears (10); the swing plates (7) on the output shaft of the motor (2) are two pieces, and the two swing plates (7) are respectively connected to a cam (11) through a pull rod (13). The two cams (11) are respectively fixed on the transverse shaft (9) and are arranged symmetrically on the left and right. The transverse shaft (9) and the cam (11) are located between the transverse plate (1) and the sleeve (4).
2. A recyclable zinc liquid extraction device according to claim 1, Features: The spiral conveying blades (6) on the output shaft of the motor (2) are spirally arranged from bottom to top along the axial direction of the extraction pipe (5).
3. A recyclable zinc liquid extraction device according to claim 1, Features: The vibration plate (12) is provided with a mounting hole matching the output shaft of the motor (2), and a sealing ring (18) is provided in the mounting hole.
4. A recyclable zinc liquid extraction device according to claim 1, Features: The center line of the discharge pipe (8) is arranged perpendicular to the center line of the extraction pipe (5).
5. A method for extracting recyclable zinc liquid, Features: A recyclable zinc liquid extraction device as defined in any one of claims 1 to 4 is used. When extracting zinc liquid, an extraction pipe (5) is inserted into the zinc liquid, and the motor (2) is turned on. The output shaft of the motor (2) drives the spiral conveying blade (6) to rotate. Under the action of the spiral conveying blade (6), the zinc liquid moves from bottom to top along the extraction pipe (5), and the zinc liquid is thrown from the extraction pipe (5) into the discharge pipe (8) by the rotation of the throwing plate (7). Finally, the zinc liquid is transported out through the discharge pipe (8), thereby completing the extraction of the zinc liquid. During the zinc liquid extraction process, the output shaft of the motor (2) drives the horizontal shaft (9) to rotate through the mutually meshing bevel gears (10), and the cam (11) fixed on the horizontal shaft (9) drives the vibration plate (12) to reciprocate up and down in the extraction pipe (5) through the pull rod (13), thereby preventing the zinc liquid from accumulating in the extraction pipe.
6. A method for extracting recyclable zinc liquid according to claim 5, Features: While the discharge pipe (8) is transporting the zinc liquid, the electric heating wire (15) on the wall of the discharge pipe (8) is used to heat the zinc liquid, thereby preventing the zinc liquid from cooling and solidifying.
Citation Information
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