A medicinal tube assembling machine
By designing the eighth-point double station structure and multiple working modes of the pharmaceutical tube assembly machine, the automated production of customized pharmaceutical tubes is realized, the problem of low production efficiency in the existing technology is solved, and large-scale production with high efficiency and space saving is achieved.
Patent Information
- Application Number
- CN202011049068.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-29
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2040-09-29
AI Technical Summary
The prior art cannot efficiently and automatically produce customized medicinal tubes with complex structures, and the existing straw assembly equipment cannot meet the processing needs of the powder tube blank.
A pharmaceutical tube assembly machine is designed, adopting an eight-point dual-station structure, including material assembly layer, material conveying layer and electrical control layer, with multiple working modes to realize the automatic assembly of straw, filter membrane and cylinder body, and efficient assembly is achieved through an eight-station dual-assembly rotary dial and a variety of feeding components.
It improves production fault tolerance, can find the best balance between production capacity and output, saves space, and is suitable for large-scale production.
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Figure CN112158597B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plastic processing, and particularly relates to a medicinal tube assembly machine. Background Art
[0002] With the development of the market, customized medicinal tubes have emerged on the market, which are mainly used for the storage and quick administration of medicinal powders (pills). Such medicinal tubes have a complex structure, include multiple components, and have different structures and functions at both ends, showing an asymmetric characteristic, and need to be assembled in different ways at both ends. If manual assembly is adopted, the processing efficiency is extremely low. At present, there is no automated machinery on the market that can process such products, and some existing straw assembly devices do not involve the production of the blank of the medicinal powder tube and cannot be directly used. In order to meet the demand for processing new customized medicinal tubes, a new processing device is needed to meet the requirements of mass production and processing. Summary of the Invention
[0003] To overcome the deficiencies of the prior art, the present invention provides a medicinal tube assembly machine with reasonable station allocation, multiple working modes, which can improve the production fault tolerance rate of the equipment, and can seek the best balance between the quality and quantity of production capacity. Moreover, it occupies less space, which is beneficial to large-scale production in the later stage.
[0004] To achieve the above object, a medicinal tube assembly machine of the present invention includes a frame assembly body. Inside the frame assembly body, there are successively accommodated a material assembly layer, a material conveying layer, and an electrical control layer from top to bottom. The material assembly layer includes an assembly platform, the material conveying layer includes a conveying platform arranged below the assembly platform. An assembly main body for assembling each component is provided on the assembly platform. The material conveying layer is used to convey materials to the assembly main body and output finished products, and the electrical control layer is used to control the assembly and material conveying.
[0005] Further, the assembly main body includes a first straw assembly component and a second straw assembly component arranged on the assembly platform. The first straw assembly component and the second straw assembly component are used for assembling the straw and the barrel body assembly component. At both ends of the first straw assembly component, there are respectively provided a first straw picking component and a first filter membrane feeding component. At one end of the first straw assembly component close to the first straw picking component, there is also provided a first bottom film feeding component. At both ends of the second straw assembly component, there are respectively provided a second straw picking component and a second filter membrane feeding component. At one end of the second straw assembly component close to the second straw picking component, there is also provided a second bottom film feeding component.
[0006] Further, a non-woven fabric feeding assembly is provided on one side of the frame assembly away from the first straw picking component. The non-woven fabric feeding assembly includes a filter membrane unwinding and rewinding assembly, which includes an automatic unwinding device, an automatic rewinding device, and a non-woven fabric translation device. The non-woven fabric translation device is provided with a first filter membrane punching component and a second filter membrane punching component. The first filter membrane punching component cooperates with the first filter membrane feeding component, and the second filter membrane punching component cooperates with the second filter membrane feeding component.
[0007] Further, an eight-station double-assembly rotary disk is provided between the first straw assembly component and the second straw assembly component. A first barrel body assembly component is provided between the first straw assembly component and the eight-station double-assembly rotary disk, and a second barrel body assembly component is provided between the second straw assembly component and the eight-station double-assembly rotary disk. The first barrel body assembly component and the second barrel body assembly component are symmetric with the center of the eight-station double-assembly rotary disk as the center.
[0008] Further, a first straw blanking component for supplying straws to the first straw picking component and a second straw blanking component for supplying straws to the second straw picking component are provided on the assembly platform. A first negative film vibrating disk for supplying negative films to the first negative film feeding component and a second negative film vibrating disk for supplying negative films to the second negative film feeding component are provided on the assembly platform. A barrel body vibrating disk for supplying barrel bodies to the eight-station double-assembly rotary disk is provided on the assembly platform.
[0009] Further, the material conveying layer includes a finished product discharging device and a negative film discharging device provided at the bottoms of the first straw assembly component and the second straw assembly component. A barrel body discharging device and a turntable power component are provided at the bottom of the eight-station double-assembly rotary disk.
[0010] Further, a finished product conveyor belt for receiving the finished products discharged by the finished product discharging device is provided on the side of the frame assembly.
[0011] Further, the electrical control layer includes an electrical cabinet provided at the bottom of the frame assembly.
[0012] A medicinal tube assembling machine of the present invention adopts an eight-division double-station, with a reasonable station allocation, which can improve the production fault tolerance rate of the equipment. It has multiple working modes and can seek the best balance between the quality and quantity of production capacity. Under the same conditions, it can improve the production capacity. The overall structure is a three-layer structure, which occupies less space, saves the space occupied by the production line, is conducive to expanding the production scale, and is conducive to large-scale production in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described and elaborated below with reference to the drawings.
[0014] Figure 1 is a front view of a medicinal tube assembling machine according to a preferred embodiment of the present invention;
[0015] Figure 2 is the front view of a medicinal tube assembling machine according to the preferred embodiment of the present invention after removing the protective cover;
[0016] Figure 3 is the left view of a medicinal tube assembling machine according to the preferred embodiment of the present invention after removing the protective cover;
[0017] Figure 4 is the top view of a medicinal tube assembling machine according to the preferred embodiment of the present invention after removing the protective cover.
[0018] Reference numerals: 1, frame assembly; 2, assembly platform; 3, first straw assembly component; 4, second straw assembly component; 5, first barrel body assembly component; 6, second barrel body assembly component; 7, first straw picking component; 8, second straw picking component; 9, first straw discharging component; 91, first negative film vibrating disk; 10, second straw discharging component; 101, second negative film vibrating disk; 11, turntable power component; 12, negative film discharging device; 13, barrel body discharging device; 14, non-woven fabric feeding component; 15, filter membrane punching component; 161, first filter membrane feeding component; 162, second filter membrane feeding component; 17, filter membrane unwinding and rewinding component; 171, automatic unwinding device; 172, automatic rewinding device; 173, non-woven fabric translation device; 18, finished product discharging device; 19, finished product conveyor belt; 201, first negative film feeding component; 202, second negative film feeding component; 21, eight-station double-assembly rotary disk; 211, barrel body vibrating disk. Detailed implementation manners
[0019] The technical solution of the present invention will be more clearly and completely described below by combining the drawings and describing the preferred embodiments of the present invention.
[0020] As Figure 1 and Figure 2 shown, a medicinal tube assembling machine according to the preferred embodiment of the present invention includes a frame assembly 1. Inside the frame assembly 1, a material assembly layer, a material conveying layer, and an electrical control layer are successively accommodated from top to bottom. The material assembly layer includes an assembly platform 2. The material conveying layer includes a conveying platform arranged below the assembly platform 2. An assembly main body for assembling each component is provided on the assembly platform 2. The material conveying layer is used to convey materials to the assembly main body and output finished products. The electrical control layer includes an electrical cabinet arranged at the bottom of the frame assembly 1. The electrical control layer is used to control the assembly and material conveying. A finished product conveyor belt 19 for receiving the finished products discharged by the finished product discharging device 18 is provided on the side of the frame assembly 1.
[0021] As Figure 2 and Figure 4As shown in the figure, the assembly main body includes a first straw assembly component 3 and a second straw assembly component 4 arranged on the assembly platform 2. The first straw assembly component 3 and the second straw assembly component 4 are used for the assembly of the straw and the barrel body component, including the processes of straw grasping, positioning, pressing and assembling, lifting, and feeding. At both ends of the first straw assembly component 3, a first straw picking component 7 and a first filter membrane feeding component 161 are respectively provided. At one end of the first straw assembly component 3 close to the first straw picking component 7, a first bottom film feeding component 201 is also provided. At both ends of the second straw assembly component 4, a second straw picking component 8 and a second filter membrane feeding component 162 are respectively provided. At one end of the second straw assembly component 4 close to the second straw picking component 8, a second bottom film feeding component 202 is also provided. The first straw picking component 7 and the second straw picking component 8 are used to grasp and place the straw at a certain position when the straw is waiting for materials for the straw assembly component to pick, including the processes of pressing and picking, rising and lifting, and rotating to the specified position.
[0022] As Figure 2 and Figure 3 As shown in the figure, on one side of the frame assembly 1 away from the first straw picking component 7, a non-woven fabric feeding component 14 is provided. The non-woven fabric feeding component 14 is used for the transportation of the non-woven fabric of the filter membrane raw material, including the processes of non-woven fabric flattening, non-woven fabric traction, and non-woven fabric translation. The non-woven fabric feeding component 14 includes a filter membrane unwinding and winding component 17. The filter membrane unwinding and winding component 17 includes an automatic unwinding device 171, an automatic winding device 172, and a non-woven fabric translation device 173, which are used for the collection of the non-woven fabric before and after punching, including the automatic unwinding device, the winding device, and the non-woven fabric translation device 173. On the non-woven fabric translation device 173, a first filter membrane punching component 15 and a second filter membrane punching component 15 are provided, which are used for punching the non-woven fabric into circular filter membranes, including the processes of punching and demoulding. The first filter membrane punching component 15 cooperates with the first filter membrane feeding component 161, and the second filter membrane punching component 15 cooperates with the second filter membrane feeding component 162. The first filter membrane punching component 15 and the second filter membrane punching component 15 are used to send the punched circular filter membranes to the assembly main body, including the processes of filter membrane sucking, translation, and pressing.
[0023] As Figure 2 and Figure 4 As shown in the figure, an eight-station double-assembly rotary disk 21 is provided between the first straw assembly component 3 and the second straw assembly component 4. A first barrel body assembly component 5 is provided between the first straw assembly component 3 and the eight-station double-assembly rotary disk 21. A second barrel body assembly component 6 is provided between the second straw assembly component 4 and the eight-station double-assembly rotary disk 21. The first barrel body assembly component 5 and the second barrel body assembly component 6 are symmetric about the center of the eight-station double-assembly rotary disk 21. The first barrel body assembly component 5 and the second barrel body assembly component 6 are used for the barrel body and the bottom film assembly component, including the processes of barrel body grasping and barrel body assembly.
[0024] AsFigure 2 and Figure 4 As shown in Figure 4 , a first straw blanking component 9 for supplying straws to the first straw picking component 7 and a second straw blanking component 10 for supplying straws to the second straw picking component 8 are provided on the assembly platform 2. A first negative film vibrating disk 91 for supplying negative films to the first negative film feeding component 201 and a second negative film vibrating disk 101 for supplying negative films to the second negative film feeding component 202 are provided on the assembly platform 2. A barrel body vibrating disk 211 for supplying barrel bodies to the eight-station double-assembly rotary disk 21 is provided on the assembly platform 2.
[0025] As Figure 2 and Figure 4 As shown in Figure 4 , the material conveying layer includes a finished product discharging device 18 and a negative film discharging device 12 provided at the bottoms of the first straw assembly component 3 and the second straw assembly component 4. A barrel body discharging device 13 and a rotary disk power component 11 are provided at the bottom of the eight-station double-assembly rotary disk 21. The negative film discharging device 12 is a discharging and conveying device for discharging due to unqualified feeding of the negative film itself, or improper assembly of the filter membrane or the barrel body. The barrel body discharging device 13 is a discharging and conveying device for discharging due to unqualified feeding of the barrel body itself or excessive supplementary feeding in the double-station process.
[0026] Specific implementation process: After the negative film is separated by the first negative film vibrating disk 91 or the second negative film vibrating disk 101, it enters the assembly station through the pushing mechanism on the assembly main body. After the assembly rotary disk rotates, the negative film enters the filter membrane assembly station. The non-woven fabric is installed on the filter membrane unwinding and rewinding assembly 17, and the non-woven fabric is sent into the filter membrane punching assembly 15 through the non-woven fabric feeding assembly 14. The punched filter membrane is sent into the negative film by the filter membrane feeding assembly. After the assembly rotary disk rotates, it enters the cylinder body assembly station. After the cylinder body is separated by the cylinder body vibrating disk 211, it is symmetrically separated for the second time by the eight-station double assembly rotary disk 21. The first cylinder body assembly component 5 and the second cylinder body assembly component 6 respectively pick up the materials and assemble the cylinder body onto the negative film with the filter membrane. After the eight-station double assembly rotary disk 21 rotates, it enters the straw assembly station; the straw enters the straw waiting material groove through the first straw feeding component 9 or the second straw feeding component 10, and the first straw picking component 7 or the second straw picking component 8 takes out the straw, rises and rotates to the horizontal position for the first straw assembly component 3 or the second straw assembly component 4 to pick up the material and assemble it onto the cylinder body; the assembled finished product is lifted to the right and sent forward by the first straw assembly component 3 or the second straw assembly component 4 to the finished product discharging device 18, and then the worker collects the finished product on the finished product conveyor belt 19. If there are assembly defects such as incorrect positive and negative positions of the negative film itself, the filter membrane not being placed in place, or the cylinder body not being assembled in place during the assembly of the negative film, it can be detected by the sensor on the assembly main body. The negative film at this station does not participate in the next-level assembly during the rotation of the subsequent stations, and the unsuccessful accessories enter the negative film discharging device 12 for collection and wait to be reused. During the feeding process of the cylinder body, due to the need to take into account both the left and right assembly stations at the same time or incorrect positive and negative positions of the cylinder body, these cylinder bodies that exceed the assembly range will enter the cylinder body discharging device 13 for collection and wait to be reused.
[0027] A medicinal tube assembling machine of the present invention adopts an eight-division double-station, with a reasonable station allocation, which can improve the production fault tolerance rate of the equipment. It has multiple working modes and can seek the best balance between the quality and quantity of production capacity. Under the same conditions, it can improve the production capacity. The overall structure is three-layer, occupying less space, saving the space occupied by the production line, and being conducive to expanding the production scale. It is conducive to large-scale production investment in the later stage.
[0028] The above specific implementation manners only describe the preferred implementation manners of the present invention, rather than limiting the protection scope of the present invention. Without departing from the design concept and spirit scope of the present invention, various deformations, substitutions, and improvements made by those of ordinary skill in the art to the technical solutions of the present invention based on the text description and drawings provided by the present invention shall all fall within the protection scope of the present invention. The protection scope of the present invention is determined by the claims.
Claims
1. A medicinal tube assembling machine, characterized in that, It includes a frame assembly. Inside the frame assembly, there are successively accommodated a material assembly layer, a material conveying layer, and an electrical control layer from top to bottom. The material assembly layer includes an assembly platform. The material conveying layer includes a conveying platform arranged below the assembly platform. On the assembly platform, there is an assembly main body for assembling various components. The material conveying layer is used to convey materials to the assembly main body and output finished products. The electrical control layer is used to control the assembly and material conveyance. The assembly main body includes a first straw assembly component and a second straw assembly component arranged on the assembly platform. The first straw assembly component and the second straw assembly component are used for assembling the straw to the barrel body. At both ends of the first straw assembly component, there are respectively a first straw picking component and a first filter membrane feeding component. Near one end of the first straw assembly component close to the first straw picking component, there is also a first negative film feeding component. At both ends of the second straw assembly component, there are respectively a second straw picking component and a second filter membrane feeding component. Near one end of the second straw assembly component close to the second straw picking component, there is also a second negative film feeding component. The electrical control layer includes an electrical cabinet arranged at the bottom of the frame assembly. The first filter membrane feeding component and the second filter membrane feeding component respectively feed the filter membranes into the corresponding negative films. The barrel body is assembled onto the negative film with the filter membrane. The first straw assembly component and the second straw assembly component respectively assemble the straws onto the corresponding barrel bodies.
2. The medicinal tube assembling machine according to claim 1, characterized in that, On one side of the frame assembly away from the first straw picking component, there is a non-woven fabric feeding component. The non-woven fabric feeding component includes a filter membrane unwinding and rewinding component. The filter membrane unwinding and rewinding component includes an automatic unwinding device, an automatic rewinding device, and a non-woven fabric translation device. On the non-woven fabric translation device, there are a first filter membrane punching component and a second filter membrane punching component. The first filter membrane punching component cooperates with the first filter membrane feeding component. The second filter membrane punching component cooperates with the second filter membrane feeding component.
3. The medicinal tube assembling machine according to claim 2, characterized in that, Between the first straw assembly component and the second straw assembly component, there is an eight-station double-assembly rotary disk. Between the first straw assembly component and the eight-station double-assembly rotary disk, there is a first barrel body assembly component. Between the second straw assembly component and the eight-station double-assembly rotary disk, there is a second barrel body assembly component. The first barrel body assembly component and the second barrel body assembly component are symmetric with the center of the eight-station double-assembly rotary disk as the center.
4. A medicinal tube assembling machine according to claim 3, wherein, On the assembly platform, there are a first straw blanking component for supplying straws to the first straw picking component and a second straw blanking component for supplying straws to the second straw picking component. On the assembly platform, there are a first negative film vibrating disk for supplying negative films to the first negative film feeding component and a second negative film vibrating disk for supplying negative films to the second negative film feeding component. On the assembly platform, there is a barrel body vibrating disk for supplying barrel bodies to the eight-station double-assembly rotary disk.
5. The medicinal tube assembling machine according to claim 3, characterized in that, The material conveying layer includes a finished product discharging device and a negative film discharging device arranged at the bottoms of the first straw assembly component and the second straw assembly component. At the bottom of the eight-station double-assembly rotary disk, there are a barrel body discharging device and a rotary disk power component.
6. The medicinal tube assembling machine according to claim 5, wherein, A finished product conveyor belt for receiving the finished products discharged by the finished product discharging device is provided on the side of the frame assembly.
Citation Information
Patent Citations
Automatic assembly machine for infusion apparatus
CN102126129A
Medicinal tube assembling machine
CN214086606U