Method for using a double-manipulator automatic loading device for bagged materials

Abstract

A method for using a dual-manipulator automatic loading device for bagged materials, four bags of bagged materials are conveyed through a main belt climbing machine, and two bags of bagged materials enter from the top of a first grabbing roller machine and a second grabbing roller machine at the same time, and a first manipulator and a second manipulator respectively grab the two bags of bagged materials on the first grabbing roller machine and the second grabbing roller machine and load them at the same time; after the bagged materials on the transport vehicle are loaded, the transport vehicle is manually driven to leave the loading position, and the loading position enters the second transport vehicle, and the above loading process is repeated for loading; the dual-manipulator automatic loading device of the present invention can load the vehicle at the same time through the first manipulator and the second manipulator on the dual-manipulator trolley, and the dual-manipulator automatic loading device has a compact structure, can speed up the loading speed, and products will not be piled up, and they will be sent to sales terminals in time, reducing inventory, and can increase product production, ensuring that the company's products are circulated and sold well in the market.

Description

Technical Field

[0001] The invention relates to the use of a double-manipulator walking loading device, in particular to a method for using a double-manipulator automatic loading device for bagged materials. Background Art

[0002] At present, there are many powdered granule production enterprises in my country that process some raw materials for the processing of fertilizers, cement, flour and feed. Most of the raw materials for the products shipped out for sale are bagged materials. When bagged materials are transferred and loaded, they are generally loaded manually or by a single manipulator loader. Fixed loading positions need to be set up, and most of them require manual assistance for loading. Due to the small number of fixed loading positions, the loading vehicles need to wait and queue for loading, resulting in slow loading, high labor intensity and low loading efficiency, resulting in large inventory of products and large floor space, which affects the production and sales of products. In view of the above reasons, a method for using a double-manipulator automatic loading device for bagged materials is proposed. Summary of the invention

[0003] The purpose of the present invention is to overcome the problem that when bagged materials are transferred and loaded, manual or single-manipulator loading machines are generally used for loading, and fixed loading positions need to be set up. Most of the loading requires manual assistance. Due to the small number of fixed loading positions, loading vehicles need to wait and queue for loading, resulting in slow loading, high labor intensity and low loading efficiency, which affects the production and sales of products. Through reasonable design, a method for using a double-manipulator automatic loading device for bagged materials is provided. The double-manipulator automatic loading device of the present invention can load the vehicle at the same time through the first manipulator and the second manipulator on the double-manipulator trolley. The double-manipulator automatic loading device has a compact structure, and the equipment and loading position occupy a small area, which can speed up the loading speed, prevent products from piling up, and send them to the sales terminal in time, reduce inventory, increase product production, and ensure that the company's products are circulated and sold well in the market.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a method for using a double-manipulator automatic loading device for bagged materials, wherein the double-manipulator automatic loading device for bagged materials is composed of a loading and conveying platform, a conveying main belt, a trolley track, a double-manipulator trolley, a manipulator seat, a first grabbing roller machine, a second grabbing roller machine, a climbing machine, a conveying roller device, a first manipulator, a second manipulator, a trolley walking device, a walking wheel, bagged materials, a manipulator arm, a manipulator arm rotating mechanism, a whole bag motor reducer, a whole bag square stick, and a round stick; the longitudinal center of the loading and conveying platform is set as the conveying main belt, a pair of trolley tracks are set on both sides of the conveying main belt, a double-manipulator trolley is set above the trolley track, a pair of manipulator seats are set in the middle of the double-manipulator trolley, and a pair of manipulator seats are set at the bottom A groove-shaped cavity is reserved between the double manipulator trolley, and a conveying roller device is arranged in the groove-shaped cavity. The two ends of the conveying roller device are symmetrically arranged as the first grabbing roller machine and the second grabbing roller machine. The upper surfaces of the two pairs of conveying roller devices correspond to the upper surfaces of the first grabbing roller machine and the second grabbing roller machine. A slope is arranged as a climbing machine between the front end of the first grabbing roller machine and the upper surface of the conveying main belt. Slope-shaped supports are arranged between the two ends of the lower side of the climbing machine and the double manipulator trolley; conveyor belt counting sensors for bagged materials are respectively arranged at the front ends of the first grabbing roller machine and the second grabbing roller machine, and a switch control device is arranged between the conveyor belt counting sensor and the conveying main belt control circuit; the conveyor belt counting sensor is set to single or double grabbing amount. The single grabbing setting is to reserve one bag for one bag, and the double setting is to reserve two bags for grabbing two bags;

[0005] Two full-bag motor reducers are respectively arranged under the climbing machine, the inclined surface at the bottom of the climbing machine is arranged for full-bag square sticks, and the inclined surface at the top of the climbing machine is arranged for round sticks; the conveying main belt, the climbing machine, the first grabbing roller machine, the conveying roller device, and the top of the second grabbing roller machine are arranged as a conveying channel for bagged materials;

[0006] A pair of mechanical arms are respectively arranged on the upper parts of the two mechanical arm seats, a mechanical arm rotating mechanism is respectively arranged between the lower ends of the two mechanical arms and the two mechanical arm seats, a first mechanical arm and a second mechanical arm are respectively arranged on the upper ends of the pair of mechanical arms, the two mechanical arms are arranged back to back, and the two mechanical arms are respectively arranged to rotate in a range of degrees to degrees; a line of a self-starting device is respectively arranged between the first mechanical arm and the second mechanical arm and the conveyor belt counting sensor;

[0007] At least two pairs of running wheels are arranged between the trolley track and the front and rear ends of the double-manipulator trolley, and a trolley running device is arranged between one side of the trolley track and the middle of the double-manipulator trolley; a rack is arranged on one side of the trolley track corresponding to the trolley running device, and a gear is arranged on the trolley running device corresponding to the rack, and the gear teeth of the gear and the rack are arranged to mesh with each other; at least one loading position is arranged along the length of the main conveyor belt;

[0008] When it is necessary to load bagged materials, the transport vehicle of the bagged materials enters the loading position of the automatic loading device of the bagged materials with double manipulators through manual driving and then stops. The conveyor belt counting sensor corresponds to the loading capacity of the transport vehicle and is set to the double grabbing capacity; the conveyor main belt, the climbing machine, the first grabbing roller machine, the conveyor roller device, the second grabbing roller machine, the first manipulator and the second manipulator are started at the same time, and the conveyor of the bagged material warehouse corresponds to the front end of the conveyor main belt to continuously and slowly transport the bagged materials; when the bagged materials enter the conveyor main belt and run to the climbing machine, the climbing machine uses a whole pack of square sticks and round sticks to carry the bagged materials upward to the first grabbing roller machine.

[0009] When four bags of bagged materials pass continuously on the first grabbing roller machine, the conveyor belt counting sensor completes counting of four bags of bagged materials, and the conveyor main belt stops running. When the conveyor main belt stops, there are two bags of bagged materials on the first grabbing roller machine, and two bags of bagged materials are reserved on the conveyor roller device; the first manipulator starts automatically to grab two bags of bagged materials on the first grabbing roller machine, lift them, and rotate them for loading.

[0010] When two bags of bagged materials leave the first grabbing roller machine, the switch control device is restarted, and the main conveyor belt drives the bagged materials forward. When four bags of bagged materials pass through the first grabbing roller machine, the first manipulator completes the first loading and returns to its original position. The main conveyor belt continues to transport, and the first manipulator returns to its original position to wait for loading again.

[0011] When the bagged materials on the conveying roller device continuously move forward and two bags of bagged materials enter the second grabbing roller machine, two bags of bagged materials enter the first grabbing roller machine at the same time; the first manipulator and the second manipulator start automatically at the same time, the first manipulator grabs the two bags of bagged materials on the first grabbing roller machine, grabs the two bags of bagged materials on the second grabbing roller machine and loads them onto the truck at the same time.

[0012] When four bags of bagged materials pass through the main conveyor belt climbing machine, two bags of bagged materials enter from the first grabbing roller machine and the second grabbing roller machine at the same time, and the first manipulator and the second manipulator grab the two bags of bagged materials from the first grabbing roller machine and the second grabbing roller machine respectively and load them into the vehicle at the same time; after the bagged materials on the transport vehicle are loaded, the transport vehicle is manually driven to leave the loading position, and the second transport vehicle enters the loading position for loading.

[0013] Beneficial effect: The dual-manipulator automatic loading device of the present invention can load products simultaneously through the first manipulator and the second manipulator on the dual-manipulator trolley. The dual-manipulator automatic loading device has a compact structure, and the equipment and loading space occupy a small area. It can speed up the loading process, and products will not be piled up. They can be sent to the sales terminal in time, reducing inventory, increasing product production, and ensuring that the company's products are circulated and sold well in the market. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below in conjunction with the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the general assembly structure;

[0016] Figure 2 yes Figure 1 A schematic diagram of a top view structure;

[0017] Figure 3 yes Figure 1 Schematic diagram of the dual manipulator trolley structure;

[0018] Figure 4 yes Figure 1 Schematic diagram of the upper structure;

[0019] Figure 5 yes Figure 1 Schematic diagram of the left view structure;

[0020] Figure 6 yes Figure 5 Schematic diagram of the local structure;

[0021] Figure 7 yes Figure 1 Schematic diagram of the climbing machine structure;

[0022] Figure 8 yes Figure 7 A schematic diagram of the top view of the structure;

[0023] Figure 1 , 2 , 3, 4, 5, 6, 7, 8: loading and conveying platform 1, conveying main belt 2, trolley track 3, double manipulator trolley 4, manipulator seat 5, first grabbing roller machine 6, second grabbing roller machine 7, climbing machine 8, conveying roller device 9, first manipulator 10, second manipulator 11, trolley walking device 12, walking wheel 13, bagged material 14, manipulator arm 15, manipulator arm rotating mechanism 16, whole bag motor reducer 17, whole bag square stick 18, round stick 19. DETAILED DESCRIPTION

[0024] The present invention is further described in detail below in conjunction with embodiments and specific implementation modes:

[0025] Example 1

[0026] The longitudinal center of the loading and conveying platform 1 is set as the conveying main belt 2, a pair of trolley tracks 3 are set on both sides of the conveying main belt 2, a double manipulator trolley 4 is set above the trolley track 3, a pair of manipulator seats 5 are set in the middle of the double manipulator trolley 4, a groove-shaped cavity is reserved between the lower part of the pair of manipulator seats 5 and the double manipulator trolley 4, a conveying roller device 9 is set in the groove-shaped cavity, and the two ends of the conveying roller device 9 are symmetrically set to the first grabbing roller machine 6 and the second grabbing roller machine 7, and the upper sides of the two pairs of conveying roller devices 9 correspond to the first grabbing roller machine 6 and the second grabbing roller machine 7. The roller machine 7 is arranged on the top, and the slope between the front end of the first grabbing roller machine 6 and the top of the main conveying belt 2 is arranged as a climbing machine 8, and the two ends below the climbing machine 8 and the double manipulator trolley 4 are provided with a slope-shaped support; the front ends of the first grabbing roller machine 6 and the second grabbing roller machine 7 are respectively provided with a conveyor belt counting sensor for bagged materials 14, and a switch control device is provided between the conveyor belt counting sensor and the control circuit of the main conveying belt 2; the conveyor belt counting sensor is set to single or double grabbing amount, the single grabbing setting is one bag reserved for one bag, and the double setting is two bags reserved for grabbing two bags;

[0027] Two full-bag motor reducers 17 are respectively arranged below the climbing machine 8, the inclined surface at the bottom of the climbing machine 8 is arranged as a full-bag square stick 18, and the inclined surface at the top of the climbing machine 8 is arranged as a round stick 19; the upper surface of the conveying main belt 2, the climbing machine 8, the first grabbing roller machine 6, the conveying roller device 9, and the second grabbing roller machine 7 is arranged as a conveying channel for the bagged material 14;

[0028] The upper parts of the two manipulator seats 5 are respectively provided with a pair of manipulator arms 15, and a manipulator arm rotating mechanism 16 is respectively provided between the lower ends of the pair of manipulator arms 15 and the two manipulator seats 5, and the upper ends of the pair of manipulator arms 15 are respectively provided with a first manipulator 10 and a second manipulator 11, and the two manipulator arms 15 are provided back to back, and the two manipulator arms 15 are respectively provided with a rotation range of 90 degrees to 180 degrees; the lines of the self-starting device are respectively provided between the first manipulator 10, the second manipulator 11 and the conveyor belt counting sensor;

[0029] At least two pairs of running wheels 13 are arranged between the front and rear ends of the double manipulator trolley 4 on the trolley track 3, and a trolley running device 12 is arranged between one side of the trolley track 3 and the middle of the double manipulator trolley 4; a rack is arranged on one side of the trolley track 3 corresponding to the trolley running device 12, and a gear is arranged on the trolley running device 12 corresponding to the rack, and the gear teeth of the gear and the rack are arranged to mesh with each other; at least one loading position is arranged for the length of the main conveyor belt 2;

[0030] When it is necessary to load the bagged materials 14, the transport vehicle of the bagged materials 14 enters the loading position of the automatic loading device of the bagged materials with double manipulators through manual driving and then stops, and the conveyor belt counting sensor is set to the double grabbing amount corresponding to the loading capacity of the transport vehicle; the conveying main belt 2, the climbing machine 8, the first grabbing roller machine 6, the conveying roller device 9, the second grabbing roller machine 7, the first manipulator 10, and the second manipulator 11 are started at the same time, and the conveyor of the bagged material 14 warehouse corresponds to the front end of the conveying main belt 2 to continuously and slowly transport the bagged materials 14; when the bagged materials 14 enter the conveying main belt 2 and run to the climbing machine 8, the climbing machine 8 uses the whole bag of square sticks 18 and round sticks 19 to crawl the bagged materials 14 upward to the first grabbing roller machine 6.

[0031] Example 2

[0032] When four bags of bagged materials 14 pass continuously on the first grabbing roller machine 6, after the conveyor belt counting sensor completes counting of four bags of bagged materials 14, the conveyor main belt 2 stops running. When the conveyor main belt 2 stops, there are two bags of bagged materials 14 on the first grabbing roller machine 6, and two bags of bagged materials 14 are reserved on the conveying roller device 9; the first manipulator 10 starts automatically to grab two bags of bagged materials 14 on the corresponding first grabbing roller machine 6, lift them, rotate them and load them into the vehicle.

[0033] Example 3

[0034] When two bags of bagged materials 14 leave the first grabbing roller machine 6, the switch control device is restarted, and the conveying main belt 2 drives the bagged materials 14 to move forward. When four bags of bagged materials 14 pass through the first grabbing roller machine 6, the first manipulator 10 completes the first loading and returns to its original position. The conveying main belt 2 continues to transport, and the first manipulator 10 returns to its original position to wait for loading again.

[0035] Example 4

[0036] When the bagged materials 14 on the conveying roller device 9 continuously move forward and two bags of bagged materials 14 enter the second grabbing roller machine 7, two bags of bagged materials 14 enter the first grabbing roller machine 6 at the same time; the first manipulator 10 and the second manipulator 11 start automatically at the same time, the first manipulator 10 grabs the two bags of bagged materials 14 on the first grabbing roller machine 6, and grabs the two bags of bagged materials 14 on the second grabbing roller machine 7 and loads them onto the vehicle at the same time.

[0037] Example 5

[0038] When four bags of bagged materials 14 pass through the climbing machine 8 of the conveying main belt 2, two bags of bagged materials 14 enter from the first grabbing roller machine 6 and the second grabbing roller machine 7 at the same time, and the first manipulator 10 and the second manipulator 11 grab the two bags of bagged materials 14 on the first grabbing roller machine 6 and the second grabbing roller machine 7 respectively and load them at the same time; after the bagged materials 14 of the transport vehicle are loaded, the transport vehicle is manually driven to leave the loading position, and the second transport vehicle enters the loading position for loading.

Claims

1. A method for using a double-manipulator automatic loading device for bagged materials, wherein the double-manipulator automatic loading device for bagged materials is composed of a loading and conveying platform (1), a conveying main belt (2), a trolley track (3), a double-manipulator trolley (4), a manipulator seat (5), a first grabbing roller machine (6), a second grabbing roller machine (7), a climbing machine (8), a conveying roller device (9), a first manipulator (10), a second manipulator (11), a trolley walking device (12), a walking wheel (13), bagged materials (14), a manipulator arm (15), a manipulator arm rotating mechanism (16), a whole bag motor reducer (17), a whole bag square stick (18), and a round stick (19); and is characterized in that: The longitudinal center of the loading and conveying platform (1) is set as a conveying main belt (2), a pair of trolley tracks (3) are set on both sides of the conveying main belt (2), a double manipulator trolley (4) is set above the trolley track (3), a pair of manipulator seats (5) are set in the middle of the double manipulator trolley (4), a groove-shaped cavity is reserved between the lower part of the pair of manipulator seats (5) and the double manipulator trolley (4), and a conveying roller device (9) is set in the groove-shaped cavity. The two ends of the conveying roller device (9) are symmetrically set to a first grabbing roller machine (6) and a second grabbing roller machine (7), and the upper sides of the two pairs of conveying roller devices (9) correspond to the first grabbing roller machine (6) ), the second grabbing roller machine (7) is provided above, the slope between the front end of the first grabbing roller machine (6) and the top of the conveying main belt (2) is set as a climbing machine (8), and a slope-shaped support is provided between the two ends of the bottom of the climbing machine (8) and the double manipulator trolley (4); the front ends of the first grabbing roller machine (6) and the second grabbing roller machine (7) are respectively provided with a conveyor belt counting sensor for bagged materials (14), and a switch control device is provided between the conveyor belt counting sensor and the control circuit of the conveying main belt (2); the conveyor belt counting sensor is set to single or double grabbing amount, the single grabbing setting is one bag reserved, and the double setting is two bags reserved for grabbing two bags; Two full-bag motor reducers (17) are respectively arranged below the climbing machine (8), the inclined surface of the lower part of the climbing machine (8) is arranged as a full-bag square stick (18), and the inclined surface of the upper part of the climbing machine (8) is arranged as a round stick (19); the upper part of the conveying main belt (2), the climbing machine (8), the first grabbing roller machine (6), the conveying roller device (9), and the second grabbing roller machine (7) is arranged as a conveying channel for the bagged material (14); The upper parts of the two manipulator seats (5) are respectively provided with a pair of manipulator arms (15); the lower ends of the pair of manipulator arms (15) are respectively provided with a manipulator arm rotation mechanism (16) between the two manipulator seats (5); the upper ends of the pair of manipulator arms (15) are respectively provided with a first manipulator (10) and a second manipulator (11); the two manipulator arms (15) are provided back to back; the two manipulator arms (15) are respectively provided with a rotation range of 90 degrees to 180 degrees; the lines of the self-starting device are respectively provided between the first manipulator (10) and the second manipulator (11) and the conveyor belt counting sensor; At least two pairs of running wheels (13) are provided between the top of the trolley track (3) and the front and rear ends of the dual-manipulator trolley (4); a trolley running device (12) is provided between one side of the trolley track (3) and the middle of the dual-manipulator trolley (4); a rack is provided on one side of the trolley track (3) corresponding to the trolley running device (12); a gear is provided on the trolley running device (12) corresponding to the rack, and the gear teeth of the gear and the rack are correspondingly engaged; at least one loading position is provided for the length of the main conveyor belt (2); When the bagged materials (14) need to be loaded onto a vehicle, the transport vehicle for the bagged materials (14) enters the loading position of the bagged materials double-manipulator automatic loading device through manual driving and stops, and the conveyor belt counting sensor is set to the double grabbing amount corresponding to the transport vehicle loading amount; the conveying main belt (2), the climbing machine (8), the first grabbing roller machine (6), the conveying roller device (9), the second grabbing roller machine (7), the first manipulator (10), and the second manipulator (11) are started at the same time, and the conveyor of the bagged materials (14) warehouse corresponds to the front end of the conveying main belt (2) to continuously and slowly convey the bagged materials (14); when the bagged materials (14) enter the conveying main belt (2) and run to the climbing machine (8), the climbing machine (8) uses the whole package of square sticks (18) and round sticks (19) to carry the bagged materials (14) upward to the first grabbing roller machine (6).

2. The method for using the dual-manipulator automatic loading device for bagged materials according to claim 1 is characterized in that: When four bags of bagged materials (14) continuously pass through the first grabbing roller (6), the conveyor belt counting sensor completes the counting of the four bags of bagged materials (14), and the conveying main belt (2) stops running. When the conveying main belt (2) stops, two bags of bagged materials (14) are placed on the first grabbing roller (6), and two bags of bagged materials (14) are reserved on the conveying roller device (9); the first manipulator (10) starts automatically to grab the two bags of bagged materials (14) on the corresponding first grabbing roller (6), lift them, rotate them, and load them onto the vehicle; When two bags of bagged materials (14) leave the first grabbing roller (6), the switch control device is restarted, and the main conveying belt (2) drives the bagged materials (14) to move forward. When four bags of bagged materials (14) pass through the first grabbing roller (6), the first manipulator (10) completes the first loading and returns to its original position. The main conveying belt (2) continues to convey, and the first manipulator (10) returns to its original position to wait for loading again.

3. The method for using the dual-manipulator automatic loading device for bagged materials according to claim 1 is characterized in that: When the bagged materials (14) on the conveying roller device (9) continuously move forward and two bags of bagged materials (14) enter the second grabbing roller machine (7), two bags of bagged materials (14) enter the first grabbing roller machine (6) at the same time; the first manipulator (10) and the second manipulator (11) are automatically started at the same time, and the first manipulator (10) grabs the two bags of bagged materials (14) on the first grabbing roller machine (6) and grabs the two bags of bagged materials (14) on the second grabbing roller machine (7) and loads them onto the vehicle at the same time.

4. The method for using the dual-manipulator automatic loading device for bagged materials according to claim 1 is characterized in that: When four bags of bagged materials (14) pass through the climbing machine (8) of the main conveyor belt (2), two bags of bagged materials (14) enter the top of the first grabbing roller machine (6) and the second grabbing roller machine (7) at the same time, and the first manipulator (10) and the second manipulator (11) grab the two bags of bagged materials (14) on the first grabbing roller machine (6) and the second grabbing roller machine (7) respectively and load them onto the vehicle at the same time; after the bagged materials (14) are loaded onto the transport vehicle, the transport vehicle is manually driven to leave the loading position, and the second transport vehicle enters the loading position to load the materials.

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