A welding torch positioning device
By designing a welding torch positioning device, the synergy of its multiple components is used to solve the problem of welding point error caused by welding torch movement during welding, and improve the welding quality and the accuracy of the finished product.
Patent Information
- Application Number
- CN202011043427.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-28
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2040-09-28
AI Technical Summary
During the welding process of existing mesh steel bars, welding point errors are easily generated when the welding gun moves, resulting in poor quality of missing welding, fake welding and welding.
A welding gun positioning device is designed, including a main body mechanism, a connecting mechanism, a support frame, a swing frame, a first positioning member and a second positioning member. Through the synergy of these components, the welding gun can be finely positioned so that it is aligned with the longitudinal and transverse bars of the mesh steel bars to avoid error deviations at the welding points.
The fine positioning of the welding gun during the welding process is achieved, the welding quality is improved, the occurrence of missed welding and fake welding is reduced, and the finished product quality of the mesh steel bars is ensured.
Smart Images

Figure CN112355529B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of the preparation of mesh steel bars, and in particular to a welding torch positioning device. Background Art
[0002] When the existing mesh steel bars are welded after lapping, the method of keeping the steel bars stationary and moving the welding torch for welding is usually adopted. During the welding process, the reciprocating movement of the welding torch will cause welding point errors, resulting in phenomena such as missed welding, false welding, and poor welding quality, affecting the quality of the finished mesh steel bars. Summary of the Invention
[0003] The purpose of the present invention is to provide a welding torch positioning device, which can position the welding torch when welding mesh steel bars to avoid the error deviation of the welding points.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] A welding torch positioning device, comprising:
[0006] A main body mechanism;
[0007] A connecting mechanism, installed on the main body mechanism, and the main body mechanism can drive the connecting mechanism to move along a first direction;
[0008] A support frame, installed on the connecting mechanism, and the connecting mechanism can drive the support frame to move along a second direction, and the second direction is perpendicular to the first direction;
[0009] A swing frame, rotatably connected to the support frame for installing a welding torch, and the swing frame can drive the welding torch to swing along a third direction, and the third direction is perpendicular to the first direction and the second direction;
[0010] A first positioning member, connected to the swing frame, and can be engaged with the longitudinal bars of the mesh steel bars along the first direction, so that the welding torch is aligned with the set longitudinal bars;
[0011] A second positioning member, connected to the support frame, and can abut against the transverse bars of the mesh steel bars along the second direction, so that the welding torch is aligned with the set transverse bars.
[0012] Preferably, the main body mechanism includes:
[0013] A main body frame, and the connecting mechanism is slidably arranged on the main body frame along the first direction;
[0014] A first driver, installed on the main body frame, and can drive the connecting mechanism to slide relative to the main body frame.
[0015] Preferably, the connecting mechanism includes:
[0016] The connecting frame is installed on the main body mechanism. The main body mechanism can drive the connecting frame to move in the first direction, and the supporting frame is slidably arranged on the connecting frame along the second direction;
[0017] The second driver is installed on the connecting frame and can drive the supporting frame to slide relative to the connecting frame.
[0018] Preferably, a first elastic member is arranged on the supporting frame, and two ends of the first elastic member are respectively connected to the supporting frame and the swing frame.
[0019] Preferably, the first positioning member includes a second elastic member, a support plate and two clamping columns. Two ends of the second elastic member are respectively connected to the swing frame and the support plate. The two clamping columns are arranged at an angle and are respectively connected to the support plate. The longitudinal bars of the mesh reinforcement can be clamped between the two clamping columns.
[0020] Preferably, the first positioning member further includes two rollers, and one roller is rotatably sleeved on each clamping column.
[0021] Preferably, the first positioning member further includes a guide rod. A guide hole is arranged on the swing frame, and the guide rod passes through the guide hole and is connected to the support plate at one end.
[0022] Preferably, the second positioning member includes a support plate and a positioning claw connected to the support plate. The support plate is connected to the supporting frame, and the positioning claw can abut against the transverse bars of the mesh reinforcement along the second direction.
[0023] Preferably, there are two positioning claws, and the two positioning claws are parallel to each other and arranged at intervals.
[0024] Preferably, a positioning port is arranged on the support plate, and the gun head of the welding torch passes through the positioning port and extends between the two positioning claws.
[0025] The beneficial effects of the present invention:
[0026] When the welding torch positioning device welds the mesh reinforcement, it can finely position the welding torch, avoid the error offset of the welding point, press down on the mesh reinforcement through the connecting mechanism to achieve positioning in the first direction. When pressing down, the swing frame swings by driving the engagement of the first positioning member with the longitudinal bars to achieve positioning in the third direction. When the supporting frame moves in the second direction, positioning in the second direction is achieved through the abutment of the second positioning member against the transverse bars. The overall positioning has high accuracy, good stability, high efficiency, and is simple and convenient to operate, enabling the welding torch to continuously maintain precise positioning with the welding point when continuously moving. Description of the Drawings
[0027] Figure 1 It is a schematic structural diagram of the welding torch positioning device according to an embodiment of the present invention.
[0028] In the figure:
[0029] 1. Main body mechanism; 11. Main body frame; 12. First driver;
[0030] 2. Connecting mechanism; 21. Connecting frame; 22. Second driver;
[0031] 3. Support frame; 31. First elastic member;
[0032] 4. Swing frame;
[0033] 5. First positioning member; 51. Second elastic member; 52. Support plate; 53. Clamping post; 54. Roller; 55. Guide rod;
[0034] 6. Second positioning member; 61. Support plate; 62. Positioning claw;
[0035] 100. Welding torch;
[0036] 201. Longitudinal rib; 202. Transverse rib. Detailed implementation manners
[0037] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar components or components with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.
[0038] In the description of the present invention, unless otherwise clearly specified and defined, the terms "connected", "connected", and "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. It may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the description of the present invention, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature not being in direct contact but being in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being "below", "beneath" and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature.
[0040] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific embodiments.
[0041] As Figure 1 shown, the present invention provides a welding torch positioning device, which includes a main body mechanism 1, a connecting mechanism 2, a support frame 3, a swing frame 4, a first positioning member 5 and a second positioning member 6. Among them, the connecting mechanism 2 is installed on the main body mechanism 1, and the main body mechanism 1 can drive the connecting mechanism 2 to move in a first direction. The support frame 3 is installed on the connecting mechanism 2, and the connecting mechanism 2 can drive the support frame 3 to move in a second direction, where the second direction is perpendicular to the first direction. The swing frame 4 is rotatably connected to the support frame 3 for installing the welding torch 100, and the swing frame 4 can drive the welding torch 100 to swing in a third direction, where the third direction is perpendicular to the first direction and the second direction. The first positioning member 5 is connected to the swing frame 4 and can be engaged with the longitudinal bars 201 of the mesh reinforcement in the first direction, so that the welding torch 100 is aligned with the set longitudinal bars 201. The second positioning member 6 is connected to the support frame 3 and can abut against the transverse bars 202 of the mesh reinforcement in the second direction, so that the welding torch 100 is aligned with the set transverse bars 202.
[0042] In the present invention, the welding torch positioning device can finely position the welding torch 100 when the welding torch 100 welds the mesh reinforcement, avoid the error deviation of the welding points, press down on the mesh reinforcement through the connecting mechanism 2 to achieve positioning in the first direction, drive the swing frame 4 to swing through the engagement of the first positioning member 5 and the longitudinal bars 201 during pressing down to achieve positioning in the third direction, and when the support frame 3 moves in the second direction, achieve positioning in the second direction through the abutment of the second positioning member 6 and the transverse bars 202. The overall positioning has high accuracy, good stability, high efficiency, and is simple and convenient to operate, so that when the welding torch 100 moves continuously, it can continuously maintain precise positioning with the welding points.
[0043] When the welding torch positioning device of the present invention is specifically used, it is used in conjunction with a welding manipulator to correct small-range deviations on the basis of the welding manipulator, so that the welding manipulator can work continuously and efficiently, meet the welding requirements of large-scale mesh steel bars, reduce repeated positioning during welding, and eliminate the need for wire binding connection in lap welding of steel bars.
[0044] Optionally, the main body mechanism 1 includes a main body frame 11 and a first driver 12. Among them, the connecting mechanism 2 is slidably arranged on the main body frame 11 in the first direction, and the first driver 12 is installed on the main body frame 11 and can drive the connecting mechanism 2 to slide relative to the main body frame 11. The above settings make the movement of the connecting mechanism 2 on the main body mechanism 1 more stable and reliable.
[0045] In this embodiment, the main body frame 11 is fixedly connected to the welding manipulator during use, and is provided with two first guide rails extending in the first direction. The connecting mechanism 2 is slidably arranged on the two first guide rails. The first driver 12 is a cylinder, and the cylinder body of the cylinder is fixed on the main body frame 11, located between the two first guide rails, and the piston rod of the cylinder is connected to the connecting mechanism 2.
[0046] Specifically, the connecting mechanism 2 includes a connecting frame 21 and a second driver 22. Among them, the connecting frame 21 is installed on the main body mechanism 1, and the main body mechanism 1 can drive the connecting frame 21 to move in the first direction. The support frame 3 is slidably arranged on the connecting frame 21 in the second direction, and the second driver 22 is installed on the connecting frame 21 and can drive the support frame 3 to slide relative to the connecting frame 21. The above settings make the movement of the support frame 3 on the connecting mechanism 2 more stable and reliable.
[0047] In this embodiment, the connecting frame 21 is slidably arranged on the two first guide rails, the output end of the first driver 12 is connected to the connecting frame 21, the connecting frame 21 is provided with a second guide rail extending in the second direction, the support frame 3 is slidably arranged on the second guide rail, and the second driver 22 is also a cylinder. The cylinder body of the cylinder is fixed on the connecting frame 21, and the piston rod of the cylinder is connected to the support frame 3.
[0048] More specifically, a first elastic member 31 is arranged on the support frame 3. Two ends of the first elastic member 31 are respectively connected to the support frame 3 and the swing frame 4, so that the support frame 3 and the swing frame 4 maintain a certain initial angle in the free state.
[0049] In this embodiment, the first elastic member 31 is a spring. Taking the rotation axis of the swing frame 4 as the boundary, the spring is located on the side away from the first positioning member 5, and the two ends are respectively connected to the support frame 3 and the swing frame 4. In the free state, the first positioning member 5 is kept in a state parallel to the first direction.
[0050] Optionally, the first positioning member 5 includes a second elastic member 51, a support plate 52, and two clamping posts 53. The two ends of the second elastic member 51 are respectively connected to the swing frame 4 and the support plate 52. The two clamping posts 53 are arranged at an angle and are respectively connected to the support plate 52. The longitudinal bars 201 of the mesh reinforcement can be clamped between the two clamping posts 53. With the above arrangement, the first positioning member 5 can clamp the longitudinal bars 201 of the mesh reinforcement through the two clamping posts 53 to align the welding torch 100 with the set longitudinal bars 201, which is simple to operate, safe and reliable.
[0051] Specifically, the first positioning member 5 further includes two rollers 54. A roller 54 is rotatably sleeved on each clamping post 53. With the above arrangement, after the positioning of the welding torch 100 in the first direction and the third direction is completed, when the support frame 3 moves along the second direction, the two clamping posts 53 clamped to the longitudinal bars 201 can smoothly slide along the longitudinal bars 201 through the two rollers 54.
[0052] More specifically, the first positioning member 5 further includes a guide rod 55. A guide hole is provided on the swing frame 4, and the guide rod 55 is inserted through the guide hole and is connected to the support plate 52 at one end. With the above arrangement, the swing of the support plate 52 and the two clamping posts 53 is more stable and reliable.
[0053] In this embodiment, the second elastic member 51 is a compression spring, which is sleeved outside the guide rod 55. With the assistance of the guide rod 55, the deformation of the compression spring is safer and more reliable.
[0054] Optionally, the second positioning member 6 includes a support plate 61 and a positioning claw 62 connected to the support plate 61. The support plate 61 is connected to the support frame 3, and the positioning claw 62 can abut against the transverse bars 202 of the mesh reinforcement along the second direction. With the above arrangement of the specific structure of the second positioning member 6, it is safe and reliable when abutting against the transverse bars 202.
[0055] Specifically, two positioning claws 62 are provided. The two positioning claws 62 are parallel to each other and arranged at intervals. The arrangement of the two positioning claws 62 makes the abutting and positioning against the transverse bars 202 more accurate and reliable.
[0056] More specifically, a positioning port is provided on the support plate 61. The gun head of the welding torch 100 passes through the positioning port and extends between the two positioning claws 62. With the above arrangement, the positioning of the welding torch 100 by the second positioning member 6 is more accurate, and the two positioning claws 62 can also isolate and protect the gun head of the welding torch 100.
[0057] When the welding torch positioning device of the present invention is specifically used:
[0058] First, the welding torch positioning device is cooperatively installed on the welding torch 100 of the welding manipulator. The welding manipulator is a conventional device in the art, and its specific structure and working principle will not be elaborated here.
[0059] Then, the welding manipulator drives the welding torch 100 to move to the lap joint of the set longitudinal bars 201 and the set transverse bars 202 to be welded. For large mesh steel bars, since there are many welding points to be welded, during continuous operation, the position where the welding manipulator drives the welding torch 100 to move may have a certain deviation from the lap joint of the set longitudinal bars 201 and the set transverse bars 202 to be welded.
[0060] At this time, the first driver 12 drives the connecting frame 21 to move downward until it abuts on the transverse bar 202 of the mesh steel bar, completing the positioning in the first direction, that is, the vertical direction.
[0061] During the process of the first driver 12 driving the connecting frame 21 to move downward, the two clamping columns 53 arranged at an angle on the first positioning member 5 straddle the set longitudinal bar 201, driving the swing frame 4 to slightly swing relative to the support frame 3, completing the positioning in the third direction, that is, the horizontal transverse direction.
[0062] Then, the second driver 22 drives the support frame 3 to slide horizontally until the two positioning claws 62 of the second positioning member 6 abut on the set transverse bar 202, completing the positioning in the second direction, that is, the horizontal longitudinal direction.
[0063] After the positioning is completed, the tip of the welding torch 100 is aligned with the lap joint of the set longitudinal bar 201 and the set transverse bar 202, and the lap joint is welded.
[0064] After the welding is completed, the second driver 22 drives the support frame 3 to reset, the first driver 12 drives the connecting frame 21 to reset, and the welding manipulator drives the welding torch 100 to move to the next welding point, repeating the above actions.
[0065] Obviously, the above embodiments of the present invention are only examples for clearly explaining the present invention, and are not intended to limit the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A welding torch positioning device, characterized in that, it includes: a main body mechanism (1); a connecting mechanism (2), installed on the main body mechanism (1), and the main body mechanism (1) can drive the connecting mechanism (2) to move in a first direction; a support frame (3), installed on the connecting mechanism (2), and the connecting mechanism (2) can drive the support frame (3) to move in a second direction, and the second direction is perpendicular to the first direction; a swing frame (4), rotatably connected to the support frame (3), for installing a welding torch (100), and the swing frame (4) can drive the welding torch (100) to swing in a third direction, and the third direction is perpendicular to the first direction and the second direction; a first positioning member (5), connected to the swing frame (4), and can be engaged with the longitudinal bars (201) of the mesh reinforcement along the first direction, so that the welding torch (100) is aligned with the set longitudinal bars (201); a second positioning member (6), connected to the support frame (3), and can abut against the transverse bars (202) of the mesh reinforcement along the second direction, so that the welding torch (100) is aligned with the set transverse bars (202); the first positioning member (5) includes a second elastic member (51), a support plate (52) and two clamping columns (53), two ends of the second elastic member (51) are respectively connected to the swing frame (4) and the support plate (52), the two clamping columns (53) are arranged at an angle and are respectively connected to the support plate (52), and the longitudinal bars (201) of the mesh reinforcement can be engaged between the two clamping columns (53); the first positioning member (5) further includes two rollers (54), and one roller (54) is rotatably sleeved on each clamping column (53); the second positioning member (6) includes a support plate (61) and a positioning claw (62) connected to the support plate (61), the support plate (61) is connected to the support frame (3), and the positioning claw (62) can abut against the transverse bars (202) of the mesh reinforcement along the second direction.
2. The welding torch positioning device according to claim 1, characterized in that, the main body mechanism (1) includes: a main body frame (11), the connecting mechanism (2) is slidably arranged on the main body frame (11) along the first direction; a first driver (12), installed on the main body frame (11), and can drive the connecting mechanism (2) to slide relative to the main body frame (11).
3. The welding torch positioning device according to claim 1, characterized in that, the connecting mechanism (2) includes: a connecting frame (21), installed on the main body mechanism (1), the main body mechanism (1) can drive the connecting frame (21) to move in a first direction, and the support frame (3) is slidably arranged on the connecting frame (21) along the second direction; a second driver (22), installed on the connecting frame (21), and can drive the support frame (3) to slide relative to the connecting frame (21).
4. The welding torch positioning device according to claim 1, characterized in that, A first elastic member (31) is provided on the support frame (3), and two ends of the first elastic member (31) are respectively connected to the support frame (3) and the swing frame (4).
5. The welding torch positioning device according to claim 1, characterized in that the first positioning member (5) further includes a guide rod (55), a guide hole is provided on the swing frame (4), the guide rod (55) is inserted into the guide hole, and one end thereof is connected to the support plate (52).
6. The welding torch positioning device according to claim 1, characterized in that two positioning claws (62) are provided, and the two positioning claws (62) are parallel to each other and arranged at intervals.
7. The welding torch positioning device according to claim 6, characterized in that a positioning port is provided on the support plate (61), and the tip of the welding torch (100) passes through the positioning port and extends between the two positioning claws (62).
Citation Information
Patent Citations
Curve welding device
CN202607129U
Many specifications reinforcing bar net piece welding set
CN205290157U
Positioning device
CN213857753U