An European plug automatic terminal machine

By designing the UE plug automatic terminal machine, the joint work of the terminal conveyor belt, the wire feeding turntable, the peeling pulling mechanism, the stranding mechanism and the terminal plug-in mechanism is solved, and the problem of low connection efficiency between the UE plug-in terminals and wires in the existing technology is achieved, and automatic connection and efficient production are achieved.

CN112436359BActive Publication Date: 2025-07-01FOSHAN SINOFAIR POWER SUPPLY WIRE ROD CO LTD
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Patent Information

Application Number
CN202011287087.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-17
Publication Date
2025-07-01
Estimated Expiration
2040-11-17

AI Technical Summary

Technical Problem

The lack of automation equipment in the prior art realizes the connection between the plug terminal and the wire, resulting in low connection efficiency, especially when the number of cables is large, it is prone to winding and loosening.

Method used

An UE plug automatic terminal machine is designed, including a rack, terminal conveyor belt, wire feeding turntable, peeling mechanism, twisting mechanism and terminal plugging mechanism. Through the coordinated work of these components, the automatic clamping, peeling, twisting and terminal plugging mechanism of the cable are realized.

Benefits of technology

It realizes automatic connection of the UE plug terminal, improves work efficiency, is suitable for continuous production and processing, and avoids the problems of cable tangling and loosening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a European plug automatic terminal machine, belonging to the technical field of mechanical equipment, which solves the problems that the European plug terminals of cables are prone to entanglement and inconvenient to process during processing. The technical key points are as follows: It includes a frame, a terminal conveyor belt, a wire feeding turntable, a peeling and pulling mechanism, a stranding mechanism, and a terminal socket inserting mechanism. The terminal conveyor belt is arranged on the side of the frame, and the terminal conveyor belt is wound around the wire feeding turntable. The peeling and pulling mechanism, the stranding mechanism, and the terminal socket inserting mechanism are sequentially distributed on the outer circumference of the wire feeding turntable. The wire feeding clamping block on the terminal conveyor belt is used to clamp the cable and drive a plurality of cables into the part of the wire feeding turntable, and they are successively processed by the peeling and pulling mechanism, the stranding mechanism, and the terminal socket inserting mechanism, which facilitates the connection of European plug terminals, and also facilitates the placement and removal of the cable, with convenient and fast operation, and is suitable for continuous production and processing.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and particularly to an European plug automatic terminal machine. Background Art

[0002] With the continuous development of power facilities, the power system has become more and more perfect. It is known that electrical connections are to be made between various components of the power system. Typically, power terminals are terminated at the ends of cables and are configured to mate with corresponding power terminals.

[0003] When power terminals are terminated at the ends of cables, especially European plug terminals, there is a lack of automated equipment to achieve the connection. In the prior art, a terminal crimping machine is used to crimp terminals and wires together. The existing terminal crimping machines can only achieve the assembly of single or two wires and terminals. Moreover, before assembling the wires and terminals, the outer insulating layer of the cable wires needs to be manually removed or processed by a dedicated removal processing device before the terminals can be connected. Also, when there are a large number of cables, they are prone to entanglement, and it is inconvenient to convey and clamp the cables on the workbench. During conveyance and operation at each station, the cables are prone to loosening or not being timely, resulting in low work efficiency.

[0004] Therefore, there is a need to provide an European plug automatic terminal machine to address the above problems. Summary of the Invention

[0005] Aiming at the deficiencies of the prior art, the purpose of the embodiments of the present invention is to provide an European plug automatic terminal machine to solve the problems in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] An European plug automatic terminal machine includes a frame, a terminal conveyor belt, a wire feeding turntable, a peeling and pulling mechanism, a wire twisting mechanism, and a terminal inserting sleeve mechanism. The terminal conveyor belt is provided on the side of the frame and is wound around the wire feeding turntable. A number of wire feeding clamping blocks are equidistantly arranged on the outer side of the terminal conveyor belt. Two adjacent wire feeding clamping blocks form a set to constitute a cable clamping assembly. A guiding ring and a side pressing ring are provided on the side of the wire feeding turntable. The peeling and pulling mechanism, the wire twisting mechanism, and the terminal inserting sleeve mechanism are sequentially distributed in the circumferential direction on the outer side of the wire feeding turntable.

[0008] As a further aspect of the present invention, the terminal conveyor belt is sleeved on a conveyor belt wheel. The conveyor belt wheels are located at the left and right ends of the frame. The axle of one of the conveyor belt wheels is connected to a driving motor. The wire feeding turntable is located in the middle above the terminal conveyor belt.

[0009] As a further aspect of the present invention, an upper wire pressing piece is installed on the frame in front of the wire feeding turntable, and an upper wire pressing piece is installed on the frame behind the wire feeding turntable.

[0010] As a further solution of the present invention, transmission teeth are further provided on the outer side wall of the wire feeding turntable, and the transmission teeth are engaged with the teeth on the inner side surface of the terminal conveyor belt.

[0011] As a further solution of the present invention, the wire feeding turntable is installed on the driving shaft, the driving shaft is connected to the servo motor, and the servo motor is fixed on the frame.

[0012] As a further solution of the present invention, a tension spring is connected between two adjacent wire feeding clamping blocks.

[0013] As a further solution of the present invention, the cross-section of the guiding ring is U-shaped and is located between the wire feeding turntable and the frame, and the side pressing ring is arranged between the guiding ring and the terminal conveyor belt on the wire turntable.

[0014] As a further solution of the present invention, the peeling and pulling mechanism includes a peeling blade, a fixed clamp, a clamping cylinder, a telescopic rod and a pulling cylinder. The peeling blade is installed on the fixed clamp. The number of the fixed clamps is two and they are arranged in a V shape. The fixed clamps are hinged to each other. A clamping cylinder is installed between the fixed clamps. The middle part of the rear end of the fixed clamp is connected to the pulling cylinder through the telescopic rod, and the pulling cylinder is fixed on the frame. The telescopic rod is arranged along the radial direction of the wire feeding turntable.

[0015] As a further solution of the present invention, the wire twisting mechanism includes a wire twisting clamp, a wire twisting rotating shaft, a wire twisting driving seat, a wire twisting motor and a wire twisting cylinder. The wire twisting cylinder is installed on the frame. The piston rod of the wire twisting cylinder is connected to the wire twisting driving seat. A wire twisting motor is installed on the wire twisting driving seat. The wire twisting motor is connected to the wire twisting main shaft. A driving gear ring is installed on the wire twisting main shaft. A driven gear ring is connected to the side of the driving gear ring. The number of the driven gear rings is two and they are distributed on both sides of the driving gear ring. The driven gear rings are installed on the wire twisting rotating shaft, and the wire twisting clamp is installed on the wire twisting rotating shaft.

[0016] As a further solution of the present invention, the terminal inserting sleeve mechanism includes a sleeve feeding claw, a pushing cylinder and a sleeve heat shrinking clamp. The sleeve heat shrinking clamp is installed outside the sleeve feeding claw. The sleeve heat shrinking clamp is installed at the front end of the piston rod of the pushing cylinder. A terminal sleeve is clamped on the sleeve feeding claw.

[0017] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art:

[0018] The European plug automatic terminal machine of the present invention uses the wire feeding clamping blocks on the terminal conveyor belt to clamp the cable and drive several cables into the wire feeding turntable part, and successively passes through the peeling and pulling mechanism, the wire twisting mechanism and the terminal inserting sleeve mechanism for processing, which facilitates the connection of European plug terminals, and also facilitates the placement and removal of the cable. The operation is convenient and fast, and it is suitable for continuous production and processing.

[0019] To more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of an European plug automatic terminal machine provided by the present invention.

[0021] Figure 2 It is a schematic structural diagram of a wire feeding clamp block of an European plug automatic terminal machine provided by the present invention.

[0022] Figure 3 It is a schematic structural diagram of a stripping and pulling mechanism of an European plug automatic terminal machine provided by the present invention.

[0023] Figure 4 It is a schematic structural diagram of a stranding mechanism of an European plug automatic terminal machine provided by the present invention.

[0024] Figure 5 It is a schematic structural diagram of a terminal inserting sleeve mechanism of an European plug automatic terminal machine provided by the present invention.

[0025] Figure 6 It is a schematic cross-sectional structural diagram of a guide ring and a side pressing ring of an European plug automatic terminal machine provided by the present invention.

[0026] Reference Numerals: 1 - Frame, 2 - Terminal conveyor belt, 3 - Conveyor belt wheel, 4 - Driving motor, 5 - Upper wire pressing piece for incoming wire, 6 - Upper wire pressing piece for outgoing wire, 7 - Wire feeding turntable, 8 - Transmission teeth, 9 - Driving shaft, 10 - Servo motor, 11 - Wire feeding clamp block, 12 - Pulling spring, 13 - Guide ring, 14 - Side pressing ring, 15 - Stripping and pulling mechanism, 16 - Stranding mechanism, 17 - Terminal inserting sleeve mechanism, 18 - Stripping blade, 19 - Fixed clamp, 20 - Clamping cylinder, 21 - Telescopic rod, 22 - Pulling cylinder, 23 - Stranding clamp, 24 - Stranding rotating shaft, 25 - Stranding driving seat, 26 - Driven gear ring, 27 - Driving gear ring, 28 - Stranding main shaft, 29 - Stranding motor, 30 - Stranding cylinder, 31 - Terminal sleeve, 32 - Sleeve feeding claw, 33 - Pushing cylinder, 34 - Sleeve heat shrink clamp. Detailed Embodiments

[0027] To facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant accompanying drawings. Preferred embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.

[0028] The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0029] See Figure 1 As shown, an European plug automatic terminal machine includes a frame 1, a terminal conveyor belt 2, a wire feeding turntable 7, a peeling and pulling mechanism 15, a wire twisting mechanism 16 and a terminal inserting sleeve mechanism 17. A terminal conveyor belt 2 is provided on the side of the frame 1. The terminal conveyor belt 2 is sleeved on conveyor belt wheels 3. The conveyor belt wheels 3 are located at the left and right ends of the frame 1. The axle of one of the conveyor belt wheels 3 is connected to a driving motor 4. Driven by the driving motor 4, the conveyor belt wheel 3 drives the terminal conveyor belt 2 to rotate.

[0030] In an embodiment of the present invention, see Figure 1 As shown, the terminal conveyor belt 2 also winds around the wire feeding turntable 7. The wire feeding turntable 7 is located in the middle above the terminal conveyor belt 2. An incoming wire pressing piece 5 is installed on the frame 1 in front of the wire feeding turntable 7, and an outgoing wire pressing piece 6 is installed on the frame 1 behind the wire feeding turntable 7.

[0031] As a preferred embodiment of the present invention, transmission teeth 8 are further provided on the outer side wall of the wire feeding turntable 7. The transmission teeth 8 are engaged with the inner side teeth of the terminal conveyor belt 2 to increase the friction between the wire feeding turntable 7 and the terminal conveyor belt 2 and avoid slipping between the two.

[0032] The wire feeding turntable 7 is installed on a driving shaft 9. The driving shaft 9 is connected to a servo motor 10. The servo motor 10 is fixed on the frame 1. In an embodiment of the present invention, see Figure 1 and Figure 2 As shown, a number of wire feeding clamping blocks 11 are equidistantly provided on the outer side of the terminal conveyor belt 2. Two adjacent wire feeding clamping blocks 11 form a clamping assembly for the cable. A tension spring 12 is connected between two adjacent wire feeding clamping blocks 11. Under the pulling force of the tension spring 12, the two adjacent wire feeding clamping blocks 11 clamp the cable placed in the middle thereof, and the cable is moved as the terminal conveyor belt 2 rotates.

[0033] See Figure 1 and Figure 6 As shown, a guiding ring 13 is provided on one side of the wire feeding turntable 7 on the frame 1. The cross section of the guiding ring 13 is U-shaped and is located between the wire feeding turntable 7 and the frame 1 for guiding and bending the end of the cable; a side pressing ring 14 is provided on the side of the wire feeding turntable 7. The side pressing ring 14 is arranged between the guiding ring 13 and the terminal conveyor belt 2 on the wire turntable 7. After the end of the cable is guided and bent by the U-shaped guiding ring 13, it abuts against the side pressing ring 14. The side pressing ring 14 is used to support the processing of the cable joint.

[0034] See Figure 1 As shown, a peeling and pulling mechanism 15, a wire twisting mechanism 16 and a terminal inserting sleeve mechanism 17 are successively installed on the frame 1 on the side of the side pressing ring 14. See Figure 3As shown in the figure, the peeling and pulling mechanism 15 includes a peeling blade 18, a fixed clamp 19, a clamping cylinder 20, a telescopic rod 21, and a pulling cylinder 22. Among them, the peeling blade 18 is installed on the fixed clamp 19. The number of fixed clamps 19 is two and they are arranged in a V shape. The fixed clamps 19 are hinged to each other. A clamping cylinder 20 is installed between the fixed clamps 19. The expansion and contraction of the clamping cylinder 20 drives the opening or closing of the fixed clamps 19 to perform clamping. The middle part of the rear end of the fixed clamp 19 is connected to the pulling cylinder 22 through the telescopic rod 21. The pulling cylinder 22 is fixed on the frame 1. The telescopic rod 21 is arranged along the radial direction of the wire feeding turntable 7, which is convenient for driving the fixed clamp 19 and the peeling blade 18 to move towards the side pressing ring 14 when the pulling cylinder 22 drives the telescopic rod 21 to expand and contract. When the fixed clamp 19 moves to the position of the cable, the cable is located between the fixed clamps 19 and the clamping cylinder 20 drives the fixed clamps 19 to close. The peeling blade 18 on the fixed clamp 19 first cuts off the outer wall of the clamped cable, and then pulls it under the drive of the pulling cylinder 22 to peel off the outer wall of the cut cable, thus exposing the joint of the cable.

[0035] See Figure 4 As shown in the figure, the stranding mechanism 16 includes a stranding clamp 23, a stranding rotating shaft 24, a stranding driving seat 25, a stranding motor 29, and a stranding cylinder 30. Among them, the stranding cylinder 30 is installed on the frame 1. The piston rod of the stranding cylinder 30 is connected to the stranding driving seat 25. A stranding motor 29 is installed on the stranding driving seat 25. The stranding motor 29 is connected to the stranding main shaft 28. A driving gear ring 27 is installed on the stranding main shaft 28. A driven gear ring 26 is connected to the side of the driving gear ring 27. In an embodiment of the present invention, the number of the driven gear rings 26 is two and they are distributed on both sides of the driving gear ring 27. The driven gear ring 26 is installed on the stranding rotating shaft 24, and a stranding clamp 23 is installed on the stranding rotating shaft 24;

[0036] When performing stranding operation on the exposed joint of the cable, under the drive of the stranding cylinder 30, the stranding driving seat 25 moves towards the side pressing ring 14, and the joint of the cable is inserted into the stranding clamp 23. Under the drive of the stranding motor 29, the two stranding clamps 23 rotate simultaneously to wind the joint of the cable they hold into strands. Then the stranding motor 29 pauses working, and under the drive of the stranding cylinder 30, the stranding driving seat 25 is driven to reset, completing the stranding operation.

[0037] See Figure 5As shown, the terminal sleeve mechanism 17 includes a sleeve feeding claw 32, a pushing cylinder 33 and a sleeve heat shrinking clamp 34. Among them, the sleeve heat shrinking clamp 34 is installed outside the sleeve feeding claw 32, and the sleeve heat shrinking clamp 34 is installed at the front end of the piston rod of the pushing cylinder 33. Among them, driving devices for driving the clamping of the sleeve feeding claw 32 and the sleeve heat shrinking clamp 34 are installed on both the sleeve feeding claw 32 and the sleeve heat shrinking clamp 34. The driving device is preferably an electric cylinder or an electric push rod. The sleeve feeding claw 32 is used to clamp the terminal sleeve 31;

[0038] After the terminal sleeve 31 is clamped by the terminal sleeve 31, under the push of the pushing cylinder 33, the terminal sleeve 31 is stuck on the joint of the cabled cable. Then, under the clamping and heating of the sleeve heat shrinking clamp 34, the terminal sleeve 31 is heat shrunk and connected to the joint of the cable. Finally, the sleeve feeding claw 32 and the sleeve heat shrinking clamp 34 open and reset with the pushing cylinder 33.

[0039] The working principle of the present invention is:

[0040] When processing the European plug terminals of the cable, the cable is clamped onto the wire feeding clip block 11 of the terminal conveyor belt 2 on one side of the incoming wire pressing piece 5, and then enters one side of the incoming wire pressing piece 5 along with the movement of the terminal conveyor belt 2 and moves circumferentially along the wire feeding turntable 7. The joint of the cable is limited by the guiding ring 13 and the side pressing ring 14 and is located outside the side pressing ring 14. Then, it successively passes through the peeling and pulling mechanism 15, the stranding mechanism 16 and the terminal sleeve mechanism 17 for operation. After the automatic processing of the European plug terminals is completed, it is output from one side of the outgoing wire pressing piece 6. The cable on the terminal conveyor belt 2 can be taken off on one side of the outgoing wire pressing piece 6, and the operation is convenient and fast.

[0041] The technical principle of the present invention is described above in combination with specific embodiments, which is only the preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. Any technical solution falling within the idea of the present invention belongs to the protection scope of the present invention. Those skilled in the art can think of other specific embodiments of the present invention without creative labor, and these embodiments will fall within the protection scope of the present invention.

Claims

1. An European plug automatic terminal machine, comprising a frame (1), a terminal conveyor belt (2), a wire feeding turntable (7), a wire stripping and pulling mechanism (15), a wire twisting mechanism (16) and a terminal inserting sleeve mechanism (17), wherein the terminal conveyor belt (2) is arranged on the side of the frame (1), and is characterized in that, The terminal conveyor belt (2) is wound around the wire feeding turntable (7). A number of wire feeding clamping blocks (11) are equidistantly arranged on the outer side of the terminal conveyor belt (2). Two adjacent wire feeding clamping blocks (11) form a clamping assembly for the cable as a group. A guiding ring (13) and a side pressing ring (14) are arranged on the side surface of the wire feeding turntable (7). The cross-section of the guiding ring (13) is U-shaped and is located between the wire feeding turntable (7) and the frame (1). The side pressing ring (14) is arranged between the guiding ring (13) and the terminal conveyor belt (2) on the wire feeding turntable (7). On the outer circumference of the wire feeding turntable (7), a peeling and pulling mechanism (15), a stranding mechanism (16) and a terminal inserting sleeve mechanism (17) are sequentially distributed; The peeling and pulling mechanism (15) includes a peeling blade (18), a fixed clamp (19), a clamping cylinder (20), a telescopic rod (21) and a pulling cylinder (22). The peeling blade (18) is installed on the fixed clamp (19). The number of the fixed clamps (19) is two and they are arranged in a V shape. The fixed clamps (19) are hinged to each other. A clamping cylinder (20) is installed between the fixed clamps (19). The middle part of the rear end of the fixed clamp (19) is connected to the pulling cylinder (22) through the telescopic rod (21). The pulling cylinder (22) is fixed on the frame (1). The telescopic rod (21) is arranged along the radial direction of the wire feeding turntable (7); The stranding mechanism (16) includes a stranding clamp (23), a stranding rotating shaft (24), a stranding driving seat (25), a stranding motor (29) and a stranding cylinder (30). The stranding cylinder (30) is installed on the frame (1). The piston rod of the stranding cylinder (30) is connected to the stranding driving seat (25). A stranding motor (29) is installed on the stranding driving seat (25). The stranding motor (29) is connected to the stranding main shaft (28). A driving gear ring (27) is installed on the stranding main shaft (28). A driven gear ring (26) is connected to the side of the driving gear ring (27). The number of the driven gear rings (26) is two and they are distributed on both sides of the driving gear ring (27). The driven gear ring (26) is installed on the stranding rotating shaft (24). The stranding clamp (23) is installed on the stranding rotating shaft (24).

2. The Euro plug automatic terminal machine according to claim 1, wherein The terminal conveyor belt (2) is sleeved on the conveyor belt wheels (3). The conveyor belt wheels (3) are located at the left and right ends of the frame (1). The axle of one of the conveyor belt wheels (3) is connected to the driving motor (4). The wire feeding turntable (7) is located in the middle above the terminal conveyor belt (2).

3. The Europlug automatic terminal machine according to claim 2, characterized in that, An upper wire pressing piece (5) is installed on the frame (1) in front of the wire feeding turntable (7). An upper wire pressing piece (6) is installed on the frame (1) behind the wire feeding turntable (7).

4. The Europlug automatic terminal machine according to claim 3, characterized in that, Conveying teeth (8) are also arranged on the outer side wall of the wire feeding turntable (7). The conveying teeth (8) are meshed with the teeth on the inner side surface of the terminal conveyor belt (2).

5. The European plug automatic terminal machine according to claim 4, characterized in that, The wire feeding turntable (7) is installed on the driving shaft (9). The driving shaft (9) is connected to the servo motor (10). The servo motor (10) is fixed on the frame (1).

6. The Europlug automatic terminal machine according to claim 1, characterized in that, A tension spring (12) is connected between two adjacent wire feeding clamping blocks (11).

7. The European plug automatic terminal machine according to any one of claims 1-6, characterized in that, The terminal socket inserting mechanism (17) includes a sleeve feeding claw (32), a pushing air cylinder (33) and a sleeve heat shrinking clamp (34). The sleeve heat shrinking clamp (34) is installed outside the sleeve feeding claw (32). The sleeve heat shrinking clamp (34) is installed at the front end of the piston rod of the pushing air cylinder (33). A terminal sleeve (31) is clamped on the sleeve feeding claw (32).

Citation Information

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