Connector and processing technology of snap-in false inner mold

Abstract

The application discloses a connector of a buckle type false inner mold and a processing technology, which comprises a terminal connecting wire, a glue core, a false inner mold and a protective outer mold covered on the outer end of the false inner mold. The false inner mold comprises an upper inner mold cover and a lower inner mold cover. The upper inner mold cover and the lower inner mold cover are symmetrically provided with semicircular line-in ports and line-out ports. The upper inner mold cover and the lower inner mold cover are combined to form a false inner mold cavity. The line-out port of the false inner mold is connected and fixed with the rear end of the glue core. The front end of the glue core is provided with a terminal placing hole for placing and fixing the terminal connecting wire. The application has the advantages of simple structure, convenient and fast use, the false inner mold is arranged in a structure with open side ends, the terminal connecting wire is ensured to be installed into the glue core, the false inner mold can be successfully used for power supply, the false inner mold is installed and fixed at the rear end of the glue core, the qualified rate of finished products can be improved, the time wasted due to defective products is reduced, and the production cost of enterprises is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of connectors, in particular to a buckle type false inner mold connector and processing technology. BACKGROUND

[0002] With the continuous development of society and the continuous improvement of technology, people's requirements for products are also becoming more and more strict. The connector is a connection mode using a port for electrical connection, which has the effect of detachable quick connection.

[0003] Most of the connectors on the market are made by integral processing, so that the overall structure of the connector is poor, and once the internal damage occurs, the whole needs to be replaced; a few connectors use an inner mold during forming, but the connecting line needs to be inserted through the inner mold before assembly. When the internal connecting line is damaged, the entire connector needs to be disassembled, which consumes a lot of time and manpower, so the existing structure needs to be improved. SUMMARY

[0004] The technical problem to be solved by the present application is to solve the above technical problems of the prior art, and to provide a buckle type false inner mold connector and processing technology.

[0005] To solve the above technical problems, the technical solution adopted by the present application is: a buckle type false inner mold connector, comprising a terminal connecting line, a glue core, a false inner mold and a protective outer mold covering the outer end of the false inner mold, the false inner mold comprising an inner mold upper cover and an inner mold lower cover, the inner mold upper cover and the inner mold lower cover being symmetrically provided with semicircular line inlets and line outlets, the inner mold upper cover and the inner mold lower cover being combined to form a false inner mold cavity, the line outlet of the false inner mold being connected and fixed with the rear end of the glue core, and the front end of the glue core being provided with a terminal placement hole for placing and fixing the terminal connecting line.

[0006] As a preferred, the inner mold upper cover and the inner mold lower cover of the false inner mold are fixed by buckle connection.

[0007] As a preferred, the inner mold upper cover and the inner mold lower cover are provided in a side flipping or separation structure.

[0008] As a preferred, the line outlet of the false inner mold is provided with a pin corresponding to the number of terminal placement holes on the glue core, and the pin is inserted into the terminal placement hole.

[0009] As a preferred, the line inlet of the false inner mold is arranged at the back end or the rear end of the false inner mold.

[0010] A buckle type false inner mold connector processing technology, comprising the following steps:

[0011] S1: Use a wire stripping tool to process the outer mold and core wire sheath of the terminal connection wire. Remove 19-21mm of the outer mold at both ends of the terminal connection wire and remove 2-4mm of the core wire sheath.

[0012] S2: Attach terminals to both ends of the stripped core wire;

[0013] S3: Insert the crimped terminal wires into the corresponding terminal placement holes of the rubber core in sequence;

[0014] S4: Install the dummy inner mold, place the terminal connection wire at the wire inlet of the dummy inner mold, and fasten and fix the flip cover of the dummy inner mold with the buckle;

[0015] S5: Push the snap-fit ​​dummy inner mold to the terminal placement hole at the rear end of the rubber core, and use the jig to completely install the wire outlet of the dummy inner mold into the rubber core.

[0016] S6: Molding and protecting the outer mold. Place the terminal connecting wire with the dummy inner mold installed into the outer mold forming machine to process and form a complete wire.

[0017] The beneficial effects of this invention are as follows: The use of a snap-on dummy inner mold provides a detachable design, and the placement of the inlet port in different positions allows the connecting wire to enter from various angles. During product installation, the terminal connecting wire can be first installed into the core and tested for power-on. If the test is successful, the dummy inner mold can be installed, and finally, the outer protective mold is applied. This invention has a simple structure and is convenient and quick to use. By designing the dummy inner mold with a side-opening structure, it ensures that the terminal connecting wire can be successfully powered on after installation into the core. The dummy inner mold is then installed and fixed to the rear end of the core, which improves the yield rate of finished products, reduces time wasted due to defective products, and lowers the company's production costs. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 This is a schematic diagram of the side-flipping dummy inner mold of the present invention.

[0020] Figure 3 This is a schematic diagram of the structure of the split dummy inner mold of the present invention.

[0021] 10. Terminal connecting wire; 20. Glue core; 21. Terminal placement hole; 30. Dummy inner mold; 31. Inner mold top cover; 32. Inner mold bottom cover; 33. Wire inlet; 34. Wire outlet. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings.

[0023] Example 1: As Figures 1-2 As shown, a snap-fit ​​dummy inner mold 30 connector includes a terminal connecting wire 10, a rubber core 20, a dummy inner mold 30, and a protective outer mold covering the outer end of the dummy inner mold 30. The dummy inner mold 30 includes an inner mold upper cover 31 and an inner mold lower cover 32. The inner mold upper cover 31 and inner mold lower cover 32 are configured in a side-flipping closing manner and connected and fixed by a snap-fit ​​connection. Semi-circular arc-shaped wire inlets 33 and wire outlets 34 are symmetrically arranged on the inner mold upper cover 31 and inner mold lower cover 32. The inner mold is flipped and closed, so that the upper cover 31 and the lower cover 32 form a cavity of the false inner mold 30. The outlet 34 of the false inner mold 30 is set to be connected and fixed to the rear end of the core 20. The core 20 has a terminal placement hole 21 at the front end for placing and fixing the terminal connection wire 10. In use, the terminal connection wire 10 is first installed into the terminal placement hole 21 of the core 20 and tested by power-on. After it is correct, the false inner mold 30 can be installed. Finally, the outer mold is covered and protected.

[0024] The dummy inner mold 30 has pins at the outlet 34 corresponding to the number of terminal placement holes 21 on the core 20. By inserting the pins into the terminal placement holes 21, the dummy inner mold 30 is stably fixed.

[0025] The wire inlet 33 of the dummy inner mold 30 is located at the rear end or the rear side end of the dummy inner mold 30, so that the terminal connecting wire 10 can be directly inserted from the rear or from the side end, to meet the usage requirements of different scenarios.

[0026] Example 2: As Figure 1 and 3 As shown, a snap-fit ​​dummy inner mold 30 connector includes a terminal connecting wire 10, a rubber core 20, a dummy inner mold 30, and a protective outer mold covering the outer end of the dummy inner mold 30. The dummy inner mold 30 includes an inner mold upper cover 31 and an inner mold lower cover 32, which are configured as separate covers and connected and fixed by snap-fit ​​connections. Semi-circular arc-shaped wire inlets 33 and wire outlets 34 are symmetrically arranged on the inner mold upper cover 31 and inner mold lower cover 32. The inner mold upper cover 31 and inner mold lower cover 32 are closed to form a cavity of the dummy inner mold 30. The wire outlet 34 of the dummy inner mold 30 is set to be connected and fixed to the rear end of the rubber core 20. The front end of the rubber core 20 is provided with a terminal placement hole 21 for placing and fixing the terminal connection wire 10. In use, the terminal connection wire 10 is first installed into the terminal placement hole 21 of the rubber core 20 and then tested by power-on. After it is correct, the dummy inner mold 30 can be installed. Finally, the outer mold is covered and protected.

[0027] The dummy inner mold 30 has pins at the outlet 34 corresponding to the number of terminal placement holes 21 on the core 20. By inserting the pins into the terminal placement holes 21, the dummy inner mold 30 is stably fixed.

[0028] The wire inlet 33 of the dummy inner mold 30 is located at the rear end or the rear side end of the dummy inner mold 30, so that the terminal connecting wire 10 can be directly inserted from the rear or from the side end, to meet the usage requirements of different scenarios.

[0029] A connector manufacturing process for a snap-fit ​​dummy inner mold includes the following steps:

[0030] S1: Use a wire stripping tool to process the outer mold and core wire sheath of the terminal connecting wire 10, peel off 19-21mm of the outer mold at both ends of the terminal connecting wire 10, and peel off 2-4mm of the core wire sheath;

[0031] S2: Attach terminals to both ends of the stripped core wire;

[0032] S3: Insert the crimped terminal connecting wires 10 into the corresponding terminal placement holes 21 of the glue core 20 in sequence;

[0033] S4: Install the dummy inner mold 30, place the wire of the terminal connecting wire 10 at the wire inlet 33 of the dummy inner mold 30, and fasten and fix the flip cover of the dummy inner mold 30 with the buckle;

[0034] S5: Push the snap-fit ​​dummy inner mold 30 to the terminal placement hole 21 at the rear end of the core 20, and use the jig to completely install the wire outlet 34 of the dummy inner mold 30 into the core 20.

[0035] S6: Forming and protecting the outer mold, placing the terminal connecting wire 10 with the dummy inner mold 30 installed into the outer mold forming machine, and processing it into a complete wire.

[0036] The above embodiments are for illustrative purposes only and are not intended to limit the invention. Therefore, all equivalent changes or modifications made to the methods described in accordance with the claims of this patent application are included within the scope of this patent application.

Claims

1. A snap-fit ​​type dummy inner mold connector, comprising terminal connecting wires, a rubber core, a dummy inner mold, and a protective outer mold covering the outer end of the dummy inner mold, characterized in that: The dummy inner mold includes an inner mold upper cover and an inner mold lower cover. The inner mold upper cover and the inner mold lower cover are fixed by a snap-fit ​​connection. The inner mold upper cover and the inner mold lower cover are symmetrically provided with semi-circular arc-shaped wire inlet and outlet. The inner mold upper cover and the inner mold lower cover are combined to form a dummy inner mold cavity. The wire outlet of the dummy inner mold is adapted to and fixed to the rear end of the rubber core. The front end of the rubber core is provided with a terminal placement hole for placing and fixing terminal connection wires. When using it, first install the terminal connection wire into the terminal placement hole of the rubber core, and then test it by powering it on. After confirming that there are no errors, you can install the dummy inner mold, and finally cover it with the protective outer mold. The inner mold upper cover and the inner mold lower cover are configured as separate cover structures; During processing, a wire stripping tool is used to treat the outer mold and core wire sheath of the terminal connecting wire. 19-21mm of the outer mold is stripped from both ends of the terminal connecting wire, and 2-4mm of the core wire sheath is stripped. Terminals are then attached to both ends of the stripped core wire. The terminal connecting wires with crimped terminals are sequentially inserted into the corresponding terminal placement holes of the plastic core. A dummy inner mold is installed, with the terminal connecting wire placed at the inlet of the dummy inner mold, and the flip-top of the dummy inner mold is fastened and fixed using clips. The fastened dummy inner mold is pushed to the terminal placement hole at the rear end of the plastic core, and the outlet of the dummy inner mold is completely installed into the plastic core using a jig. Finally, the outer mold is formed and protected. The terminal connecting wire with the dummy inner mold installed is placed in the outer mold forming machine to form a complete wire.

2. The connector for a snap-fit ​​dummy inner mold according to claim 1, characterized in that: The dummy inner mold has pins at its outlet corresponding to the number of terminal placement holes on the rubber core, and the pins are inserted into the terminal placement holes.

3. The connector for a snap-fit ​​dummy inner mold according to claim 1, characterized in that: The inlet of the dummy inner mold is located at the front or rear end of the dummy inner mold.

4. A processing technology for a snap-fit ​​type dummy inner mold connector, characterized in that: The connector includes terminal connecting wires, a core, a dummy inner mold, and a protective outer mold covering the outer end of the dummy inner mold. The dummy inner mold comprises an upper inner mold cover and a lower inner mold cover, which are fixed by a snap-fit ​​connection. The upper and lower inner mold covers are symmetrically provided with semi-circular inlet and outlet ports. The upper and lower inner mold covers together form a dummy inner mold cavity. The outlet port of the dummy inner mold is adapted to and fixed to the rear end of the core. The front end of the core has a terminal placement hole for placing and fixing the terminal connecting wires. The processing technology includes the following steps: S1: Use a wire stripping tool to process the outer mold and core wire sheath of the terminal connection wire. Remove 19-21mm of the outer mold at both ends of the terminal connection wire and remove 2-4mm of the core wire sheath. S2: Attach terminals to both ends of the stripped core wire; S3: Insert the crimped terminal wires into the corresponding terminal placement holes of the rubber core in sequence; S4: Install the dummy inner mold, place the terminal connection wire at the wire inlet of the dummy inner mold, and fasten and fix the flip cover of the dummy inner mold with the buckle; S5: Push the snap-fit ​​dummy inner mold to the terminal placement hole at the rear end of the rubber core, and use the jig to completely install the wire outlet of the dummy inner mold into the rubber core. S6: Molding and protecting the outer mold. Place the terminal connecting wire with the dummy inner mold installed into the outer mold forming machine to process and form a complete wire.

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