A clamp

By designing a fixture consisting of a support and clamping components, the problem that existing fixtures cannot meet various surface treatment processes is solved, achieving stable clamping of parts and increasing the coating area, thereby improving processing efficiency and resource utilization.

CN112619936BActive Publication Date: 2025-11-11ZHEJIANG SANHUA AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Application Number
CN201910949749.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-08
Publication Date
2025-11-11
Estimated Expiration
2039-10-08

AI Technical Summary

Technical Problem

Existing fixtures cannot meet the requirements of different surface treatment processes in the surface treatment of liquid storage tanks and gas-liquid separators, requiring the design of various specialized fixtures, which leads to resource waste and low efficiency.

Method used

Design a fixture that includes a support and a clamping component. The clamping component consists of a top section, a middle section, and a bottom section, and has a limiting structure. The limiting part is used to achieve stable clamping of the part, and the coating area is increased through the structural design of the fixture.

Benefits of technology

It enables stable clamping of parts in different surface treatment processes, increases the coating area, and improves processing efficiency and resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

A clamp comprises a support, at least one clamping component fixedly arranged with the support, the clamping component comprising a top section and a bottom section, the top section having a first limiting portion, the bottom section having a second limiting portion facing the top section, at least part of the first limiting portion being oppositely arranged with the second limiting portion and / or a center line of the first limiting portion being oppositely arranged with the second limiting portion along an axial direction of the clamping component, and stable clamping of a part is achieved by the clamp.
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Description

Technical Field

[0001] This invention relates to the field of machining, and more specifically to a clamp. Background Technology

[0002] The inventors learned that the processing of products such as liquid reservoirs and gas-liquid separators requires fixing with specially designed fixtures before further surface treatment. Since these products require anti-corrosion and anti-rust treatments, surface treatment often involves spraying or painting. This surface treatment process requires the fixture to expose as much of its surface as possible for painting. Because different surface treatment processes have different requirements for the fixtures, if the liquid reservoirs and gas-liquid separators are not surface treated with spraying or painting, additional specialized fixtures need to be designed. Summary of the Invention

[0003] The purpose of this invention is to provide a clamp with a novel structure.

[0004] To achieve the above objectives, the following technical solution is adopted: a clamp, including a bracket and at least one clamping component, wherein the clamping component is fixedly disposed with the bracket, the clamping component includes a top section, a middle section and a bottom section, the top section is bent relative to the middle section, the bottom section is bent relative to the middle section, the top section has a first limiting portion, the bottom section has a second limiting portion, the second limiting portion faces the top section, along the axial direction of the clamping component, at least a portion of the first limiting portion is disposed opposite to the second limiting portion and / or the centerline of the first limiting portion is disposed opposite to the second limiting portion.

[0005] The above technical solution includes a bracket and a clamping component. The clamping component is fixedly disposed with the bracket. The clamping component includes a top section and a bottom section. The top section has a first limiting part, and the bottom section has a second limiting part. The second limiting part faces the top section. Along the axial direction of the clamping component, at least a portion of the first limiting part is disposed opposite to the second limiting part and / or the center line of the first limiting part is disposed opposite to the second limiting part. The clamping device achieves stable clamping of the part. Attached Figure Description

[0006] Figure 1 This is a three-dimensional structural schematic diagram of one embodiment of the clamp of the present invention;

[0007] Figure 2 for Figure 1 A three-dimensional structural schematic diagram of the clamping component shown;

[0008] Figure 3 for Figure 2 A schematic left view of the clamping component shown;

[0009] Figure 4 for Figure 2 A schematic diagram of the assembled three-dimensional structure of the clamping components and parts shown;

[0010] Figure 5 This is a right-side view of the assembly of the parts and clamping components in another embodiment;

[0011] Figure 6 This is a right-side view of the clamp in one embodiment;

[0012] Figure 7 for Figure 1 A top view of the fixture shown;

[0013] Figure 8 This is a three-dimensional structural diagram of the clamping component in another embodiment. Detailed Implementation

[0014] The embodiments are described below with reference to the accompanying drawings.

[0015] Please refer to Figures 1-4 As shown, a clamp 100 includes a bracket 1 and at least one clamping component 2, which is fixedly disposed with the bracket 1. The clamping component 2 includes a top section 21, a middle section 22, and a bottom section 23. The top section 21 is bent relative to the middle section 22, and the bottom section 23 is bent relative to the middle section 22. Alternatively, the bracket can only include the top and bottom sections, with the top section fixed to the bracket and the bottom section fixed to the bracket, thus achieving the fixation of the clamping component to the bracket.

[0016] The top segment 21 has a first limiting portion 211, and the bottom segment 23 has a second limiting portion 231. The second limiting portion 231 faces the top segment 21. Along the axial direction of the clamping member 2, at least a portion of the first limiting portion 211 is disposed opposite to the second limiting portion 231 and / or the center line of the first limiting portion 211 is disposed opposite to the second limiting portion 231, so that the part can be limited between the first limiting portion and the second limiting portion.

[0017] in, Figure 1 In the Y direction, which is the axial direction of the clamping component 2, when a part is assembled in the clamp 100, the first limiting part 211 and the second limiting part 231 can be used to limit the part. In this embodiment, in the axial direction of the clamping component, the center line of the first limiting part is arranged opposite to the second limiting part, so that the first limiting part and the second limiting part can limit the part. Of course, depending on the actual situation, at least a part of the first limiting part can be arranged opposite to the second limiting part.

[0018] In this embodiment, the middle section 22 is fixedly disposed with the bracket 1, and the top section 21 has a cover 212 and a protrusion 213. The protrusion 213 is integrally disposed with the middle section 22, and the protrusion 213 is bent relative to the middle section 22. The cover 212 and the protrusion 213 are fixedly disposed.

[0019] The cover includes a bottom wall and / or a side wall, with a first limiting portion located on the bottom wall or the side wall. In this embodiment, the cover 212 includes a side wall 2122, and the first limiting portion 211 is located on the side wall 2122. This arrangement allows the part to be partially placed inside the cover 212, which can relatively enhance the stability of the part during installation. Of course, depending on the actual situation, the cover can also include a bottom wall, with the first limiting portion located on the bottom wall, the bottom wall facing the protrusion, and the bottom wall fixed to the protrusion, which can also limit the part between the cover and the second limiting portion; or, the cover includes a bottom wall and a side wall, with the first limiting portion located on the bottom wall or the side wall, the bottom wall facing the protrusion, the bottom wall connected to the side wall, and the bottom wall fixed to the protrusion, which can also limit the part between the cover and the second limiting portion; or, the part can also be limited between the protrusion and the second limiting portion.

[0020] In this embodiment, the cover 212 has a sidewall 2122, which is not parallel to the axial direction of the clamping member 2. The sidewall 2122 has a first end 2122' and a second end 2122"". The distance between the first end 2122' and the bottom segment 23 is smaller than the distance between the second end 2122" and the bottom segment 23. The sidewall 2122 radially contracts from the first end 2122' to the second end 2122". Radial refers to the diameter direction of the first end 2122' and the second end 2122".

[0021] The first limiting part 211 is located on the side wall 2122 of the cover 212, and the first limiting part 211 is located between the first end 2122' and the second end 2122". This arrangement can relatively enhance the stability of the part being clamped between the cover 212 and the second limiting part 231.

[0022] The second end 2122” is annular, and the protrusion 213 is welded and fixed to the second end 2122”. The cover 212 has a first opening 2123 and a second opening 2124. The first opening 2123 is located at the first end 2122’, and the second opening 2124 is located at the second end 2122”. The equivalent diameter of the second opening 2124 is smaller than the equivalent diameter of the first opening 2123, and the width of the protrusion 213 is smaller than the equivalent diameter of the second opening 2124, so that the solution can enter the cover 212 through the second opening 2124, thereby allowing the upper part of the part to react with the solution.

[0023] Of course, depending on the actual situation, the sidewall can be provided with one or more openings, and one or more openings are located between the first limiting part and the second end, so that the solution can enter the body through the openings on the sidewall, react with the upper part of the part, and increase the coating area.

[0024] Please refer to Figure 8 As shown, in the second embodiment, the cover 212' has a bottom wall 2121', which is welded and fixed to the protrusion 213. A first limiting part 211' is located on the bottom wall 2121', which has one or more orifices, allowing the solution to react with the upper part of the part and increase the coating area of ​​the part. The cover 212' has a side wall 2122, the radial dimension of which is greater than or equal to that of the bottom wall 2121', allowing the part to be partially placed inside the cover 212', and the upper end of the part to be limited by the cover 212'.

[0025] In this embodiment, the bottom segment 23 has at least one protrusion 232 extending along the width direction of the bottom segment 23. The projection of the protrusion 232 onto the top segment 21 along the axial direction of the clamping member 2 is located within the region of the top segment 21. The second limiting portion 231 is located on the protrusion 232, such that the contact area between the lower part of the part and the second limiting portion 231 is as small as possible, thereby relatively increasing the contact area between the part and the solution. In this invention, the region within the cover 212 includes the case where the middle part of the cover 212 is empty. The width direction of the bottom segment 23 is the direction with the smaller side length of the bottom segment 23.

[0026] In this embodiment, the bottom segment 23 includes at least a first protrusion 2321, a second protrusion 2322, and a recess 2323. The recess 2323 is located between the first protrusion 2321 and the second protrusion 2322. The first protrusion 2321 and the second protrusion 2322 extend along the width direction of the bottom segment 23, and the recess 2323 also extends along the width direction of the bottom segment 23. The projections of the first protrusion 2321 and the second protrusion 2322 onto the top segment 21 along the axial direction of the clamping member 2 are located within the area of ​​the cover 212, and the projection of the recess 2323 onto the top segment 21 along the axial direction of the clamping member 2 is also located within the area of ​​the cover 212. This ensures that the bottom of the part contacts the first protrusion 2321 and the second protrusion 2322, minimizing the contact area between the part and the bottom segment 23 and maximizing the contact area between the bottom of the part and the solution, thereby relatively increasing the coating area on the surface of the part.

[0027] Please refer to Figures 4-5As shown, in this embodiment, a portion of the second limiting part 231 is located at the first protrusion 2321, and a portion of the second limiting part 231 is located at the second protrusion 2322. This arrangement relatively reduces the contact area between the part and the bottom section 23, maximizing the contact area between the bottom of the part and the solution, thus relatively increasing the coating area on the part surface. Alternatively, depending on the actual situation, a portion of the second limiting part 231' can be located between the first protrusion 2321' and the recess 2323, and a portion of the second limiting part 231' can be located between the second protrusion 2322' and the recess 2323, with the center line of the recess 2323 coinciding with the center line of the cover 212. In this case, the contact area between the part and the bottom section is even smaller, further increasing the coating area on the part surface. Of course, the bottom section can also include three or more protrusions and two or more recesses.

[0028] Please refer to Figures 6-7 As shown, the thickness of the middle section 22 is w1, and the thickness of the bottom section 23 is w2, where 10mm≤w1≤40mm and 10mm≤w2≤40mm. Within this range, the stability of the part clamping can be enhanced. The width of the middle section 22 is t1, and the width of the bottom section 23 is t2, where 1mm≤t1≤1.5mm and 1mm≤t2≤1.5mm. Within this range, the load-bearing capacity and springback requirements of the bottom section can be met, ensuring that the bottom section is strong enough to support the weight of the parts while facilitating the clamping and installation of the parts.

[0029] The clamping component 2 is made of titanium, or the clamping component 2 is made of steel and the surface of the clamping component 2 is plated with titanium. This can meet the requirements of the clamping component for corrosion resistance, as well as the requirements of the clamping component for strength and resilience.

[0030] The bracket 1 includes a first plate 11, which includes a mounting part 111 and a hook part 112. The mounting part 111 and the hook part 112 are integrally formed. The middle section 22 is fixed to the mounting part 111, and the hook part 112 extends out of the clamping member 2.

[0031] The bracket 1 includes a first plate 11, a second plate 12, and at least two third plates 13. One end of the third plate 13 is fixed to the first plate 11, and the other end of the third plate 13 is fixed to the second plate 12. The at least two third plates 13 are spaced apart. There are multiple clamping components 2, and the middle section 22 of each clamping component 2 is fixed to at least two third plates 13.

[0032] Each of the two adjacent third plates 13 includes at least one through hole 131, the middle section 22 includes at least two through holes 221, and the clamp 100 also includes at least two screws 3, which pass through the through holes 131 and the through holes 221, thereby fixing the clamping component 2 to the bracket 1. Of course, depending on the actual situation, the middle section 22 and the third plate 13 can also be fixed by welding, which can also achieve the fixation of the clamping component 2 to the bracket 1. Of course, the hook portion 112 can be provided on the first plate 11, the second plate 12, or the third plate 13.

[0033] Although this specification has described the present invention in detail with reference to the above embodiments, those skilled in the art should understand that they can still make modifications or equivalent substitutions to the present invention, and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be covered within the scope of the claims of the present invention.

Claims

1. A clamp comprising a bracket and at least one clamping member, the clamping member being fixedly disposed to the bracket, the clamping member comprising a top section and a bottom section, the top section having a first limiting portion, the bottom section having a second limiting portion, the second limiting portion facing the top section, along the axial direction of the clamping member, at least a portion of the first limiting portion being disposed opposite to the second limiting portion and / or the centerline of the first limiting portion being disposed opposite to the second limiting portion; the top section having a cover having a bottom wall and a side wall, the top section having a protrusion, the bottom wall being welded and fixed to the protrusion, the side wall being disposed non-parallel to the axial direction of the clamping member, the first limiting portion being located on the bottom wall or the side wall, the bottom section having at least one protrusion, the second limiting portion being located on the protrusion.

2. The clamp according to claim 1, characterized in that: The cover and the protrusion are fixedly installed.

3. The clamp according to claim 2, characterized in that: The sidewall has a first end and a second end, the distance between the first end and the bottom segment is less than the distance between the second end and the bottom segment, the sidewall radially contracts from the first end to the second end, the first limiting portion is located on the sidewall of the cover, and the first limiting portion is located between the first end and the second end.

4. The clamp according to claim 3, characterized in that: The second end is annular, and the protrusion is welded and fixed to the second end. The cover has a first opening and a second opening. The first opening is located at the first end, and the second opening is located at the second end. The equivalent diameter of the second opening is smaller than the equivalent diameter of the first opening, and the width of the protrusion is smaller than the equivalent diameter of the second opening.

5. The clamp according to claim 3, characterized in that: The bottom wall has one or more openings; Alternatively, the sidewall may have two or more openings, and the two or more openings may be located between the first limiting portion and the second end portion.

6. The clamp according to claim 2, characterized in that: The first limiting part is located on the bottom wall, and the bottom wall has one or more openings; The radial dimension of the sidewall is greater than or equal to that of the bottom wall.

7. The clamp according to any one of claims 2-6, characterized in that, The protrusion extends along the width direction of the bottom segment, and the projection of the protrusion onto the top segment along the axial direction of the clamping member is located within the top segment region.

8. The clamp according to any one of claims 2-6, characterized in that, The bottom segment includes at least a first protrusion, a second protrusion, and a recess, with the recess located between the first and second protrusions. The first and second protrusions extend along the width direction of the bottom segment, and the recess extends along the width direction of the bottom segment. The projections of the first and second protrusions onto the top segment along the axial direction of the clamping member are located within the cover area, and the projections of the recess onto the top segment along the axial direction of the clamping member are located within the cover area. A portion of the second limiting portion is located on the first protrusion, and a portion of the second limiting portion is located on the second protrusion; Alternatively, a portion of the second limiting portion may be located between the first protrusion and the recess, or a portion of the second limiting portion may be located between the second protrusion and the recess, with the center line of the recess coinciding with the center line of the cover.

9. The clamp according to any one of claims 2-6, characterized in that, The clamping component also includes a middle section, the top section is bent relative to the middle section, the bottom section is bent relative to the middle section, the middle section is fixedly disposed with the bracket, the protruding part is integrally disposed with the middle section, and the protruding part is bent relative to the middle section.

10. The clamp according to claim 7, characterized in that, The clamping component also includes a middle section, the top section is bent relative to the middle section, the bottom section is bent relative to the middle section, the middle section is fixedly disposed with the bracket, the protruding part is integrally disposed with the middle section, and the protruding part is bent relative to the middle section.

11. The clamp according to claim 8, characterized in that, The clamping component also includes a middle section, the top section is bent relative to the middle section, the bottom section is bent relative to the middle section, the middle section is fixedly disposed with the bracket, the protruding part is integrally disposed with the middle section, and the protruding part is bent relative to the middle section.

12. The clamp according to any one of claims 1-6, characterized in that, The clamping component further includes a middle section, the thickness of which is defined as w1, the thickness of which is defined as w2, wherein 10mm≤w1≤40mm, 10mm≤w2≤40mm, the width of which is defined as t1, and the width of which is defined as t2, wherein 1mm≤t≤1.5mm. The clamping component is made of titanium; or the clamping component is made of steel, and the surface of the clamping component is plated with titanium.

13. The clamp according to claim 7, characterized in that, The clamping component further includes a middle section, the thickness of which is defined as w1, the thickness of which is defined as w2, wherein 10mm≤w1≤40mm, 10mm≤w2≤40mm, the width of which is defined as t1, and the width of which is defined as t2, wherein 1mm≤t≤1.5mm. The clamping component is made of titanium; or the clamping component is made of steel, and the surface of the clamping component is plated with titanium.

14. The clamp according to claim 8, characterized in that, The clamping component further includes a middle section, the thickness of which is defined as w1, the thickness of which is defined as w2, wherein 10mm≤w1≤40mm, 10mm≤w2≤40mm, the width of which is defined as t1, and the width of which is defined as t2, wherein 1mm≤t≤1.5mm. The clamping component is made of titanium; or the clamping component is made of steel, and the surface of the clamping component is plated with titanium.

15. The clamp according to claim 9, characterized in that, The thickness of the middle section is defined as w1, and the thickness of the bottom section is defined as w2, wherein 10mm≤w1≤40mm, 10mm≤w2≤40mm; the width of the middle section is defined as t1, and the width of the bottom section is defined as t2, wherein 1mm≤t≤1.5mm. The clamping component is made of titanium; or the clamping component is made of steel, and the surface of the clamping component is plated with titanium.

16. The clamp according to claim 10 or 11, characterized in that, The thickness of the middle section is defined as w1, and the thickness of the bottom section is defined as w2, wherein 10mm≤w1≤40mm, 10mm≤w2≤40mm; the width of the middle section is defined as t1, and the width of the bottom section is defined as t2, wherein 1mm≤t≤1.5mm. The clamping component is made of titanium; or the clamping component is made of steel, and the surface of the clamping component is plated with titanium.

17. The clamp according to claim 9, characterized in that, The bracket includes a first plate, which includes a mounting portion and a hook portion. The mounting portion and the hook portion are integrally formed. The middle section is fixed to the mounting portion, and the hook portion extends out of the clamping component.

18. The clamp according to claim 12, characterized in that, The bracket includes a first plate, which includes a mounting portion and a hook portion. The mounting portion and the hook portion are integrally formed. The middle section is fixed to the mounting portion, and the hook portion extends out of the clamping component.

19. The clamp according to any one of claims 10, 11, 13, 14, 15 and 17, characterized in that, The bracket includes a first plate, which includes a mounting portion and a hook portion. The mounting portion and the hook portion are integrally formed. The middle section is fixed to the mounting portion, and the hook portion extends out of the clamping component.

20. The clamp according to claim 19, characterized in that, The bracket includes a first plate, a second plate, and at least two third plates. One end of the third plate is fixed to the first plate, and the other end of the third plate is fixed to the second plate. The at least two third plates are spaced apart. There are multiple clamping components, and the middle section of each clamping component is fixed to the at least two third plates. Each of the two adjacent third plates includes at least one through hole, the middle section includes at least two through holes, and the clamp also includes at least two screws that pass through the through holes and the through holes; or, the middle section and the third plate are fixed by welding.

Citation Information

Patent Citations

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