Robotic arc welding workstation for template welding and construction method thereof

By designing a robot arc welding work station for formwork welding, combining support and chucks, automatic welding of the formwork is realized, solving the problems of manual welding accuracy and efficiency in the prior art, and significantly improving production efficiency and welding quality.

CN112705818BActive Publication Date: 2025-04-15HE BEI YU GOU ZHUANG BEI KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202110033515.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-11
Publication Date
2025-04-15
Estimated Expiration
2041-01-11

AI Technical Summary

Technical Problem

Existing mold welding mainly relies on manual operations, which leads to difficult to ensure accuracy, difficult to control welding quality, and low efficiency, which increases production costs.

Method used

A robot arc welding workstation for formwork welding is designed, including a welding platform, a welding track and a moving welding robot, combining a support, a first chuck and a second chuck to realize automatic welding of the formwork.

Benefits of technology

Through the automated welding process, the labor intensity of workers is significantly reduced, production efficiency is improved, production costs are reduced, and the stability of welding quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

A robot arc welding workstation for template welding and a construction method thereof, the robot arc welding workstation comprises a welding platform, a welding robot is arranged on the side of the welding platform; a table panel is fixedly installed on the welding platform, and a positioning hole and a support member are arranged on the table panel; the support member comprises a first plate and a second plate; a fixing member is arranged in the circular hole of the first plate or the long hole of the second plate; a first chuck and / or a second chuck are arranged between adjacent support members; the first chuck comprises a first vertical rod, a first cylinder is arranged on the top of the first vertical rod; a first cross bar is passed through the first cylinder, one end of the first cross bar has a first rotating handle, and the other end has a first positioning head; the second chuck comprises a second vertical rod, a second cylinder is arranged on the top of the second vertical rod, a second cross bar is inserted into the second cylinder, a third cylinder is arranged at the end of the second cross bar, a third vertical rod is passed through the third cylinder, one end of the third vertical rod has a second rotating handle, and the other end has a second positioning head.
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Description

Technical Field

[0001] The invention belongs to the technical field of prefabricated building engineering, and in particular to a robot arc welding workstation for template welding and a construction method thereof. Background Art

[0002] At present, the country is advocating the industrialization of housing, that is, building houses with industrialized production methods. It has rapidly emerged with the advantages of improving the labor productivity of housing production, improving the overall quality of housing, reducing costs, and reducing material and energy consumption. All components of residential industrialization are prefabricated in the factory using molds, and the molds are assembled together by templates of various sizes, and then welded and fixed to complete the production. Due to the low reuse rate of molds and the large amount of template production, a large amount of manpower is required, which increases production costs. In addition, the existing mold welding is manually assembled, and it is difficult to ensure accuracy and control welding quality. In addition, the efficiency is relatively low when assembling molds manually. Summary of the invention

[0003] The purpose of the present invention is to provide a robot arc welding workstation for template welding, which can greatly reduce the labor intensity of workers, has a high degree of automation, can reduce production costs and improve production efficiency.

[0004] Another object of the present invention is to provide a construction method of a robot arc welding workstation for template welding, which can greatly reduce the labor intensity of workers, has a high degree of automation, can reduce production costs and improve production efficiency.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A robot arc welding workstation for template welding, comprising a welding platform, a welding track is provided on the side of the welding platform, and the welding track is parallel to the welding platform; a welding robot that can move on the welding track is provided on the welding track; a table panel is fixedly installed on the welding platform, and a plurality of positioning holes arranged in an array are provided on the table panel; an L-shaped support member is provided at a position corresponding to the outer facade of the template; the support member comprises a first plate and a second plate perpendicular to each other; the first plate is provided with a plurality of circular holes corresponding to the positioning holes, and the second plate is provided with a long hole; a fixing member is provided in the circular hole of the first plate or the long hole of the second plate; the fixing member comprises a positioning rod, and a screw hole is provided inside the positioning rod, A screw is provided in the screw hole, and the top of the screw is fixedly connected to a nut, the diameter of the nut is larger than the diameter of the circular hole and larger than the width of the long hole; the bottom end of the screw has a conical insertion portion; the circumferential surface of the bottom of the positioning rod is provided with a plurality of concave holes connected to the screw hole, each concave hole is provided with a steel ball that can slide in the concave hole, and the inner diameter of the opening at the outer end of the concave hole is smaller than the diameter of the steel ball; the inner end of each steel ball is exposed at the inner end opening of the concave hole, and they abut against each other in a ring shape, forming a vertical channel at the center; when the screw rotates downward, the insertion portion can be inserted into the vertical channel, and push each steel ball outward to expose the outer end opening of the concave hole, abut against the inner wall of the positioning hole, and prevent the positioning rod from moving;

[0007] A first chuck and / or a second chuck is provided between adjacent support members; the first chuck includes a first vertical rod, a horizontal first cylinder is provided on the top of the first vertical rod; the first cylinder has an internal thread, and is penetrated by a first cross rod with an external thread, one end of the first cross rod has a first rotating handle, and the other end has a first positioning head; the second chuck includes a second vertical rod, a horizontal second cylinder is provided on the top of the second vertical rod, a second cross rod is inserted in the second cylinder, a vertical third cylinder is provided at the end of the second cross rod, the third cylinder has an internal thread, and is penetrated by a third vertical rod with an external thread, one end of the third vertical rod has a second rotating handle, and the other end has a second positioning head.

[0008] Furthermore, a first sphere is provided at the end of the first cross bar, and a second sphere is provided at the end of the third vertical bar; the first positioning head comprises a first positioning disc and a first positioning end head fixedly connected to the inner side of the first positioning disc, the first positioning end head being provided with a first connecting recess corresponding to the first sphere, so that the first sphere can rotate in the first connecting recess; the second positioning head comprises a second positioning disc and a second positioning end head fixedly connected to the inner side of the second positioning disc, the second positioning end head being provided with a second connecting recess corresponding to the second sphere, so that the second sphere can rotate in the second connecting recess.

[0009] Furthermore, the outer sides of the first positioning disc and the second positioning disc have positioning grooves; and buffer rubber pads are provided between the first sphere and the first connecting recess, and between the second sphere and the second connecting recess.

[0010] Furthermore, the first vertical rod and the second vertical rod are provided with a protruding positioning ring on their outer circumferences, the outer diameter of the positioning ring is larger than the inner diameter of the positioning hole, and the bottom surface of the positioning ring is perpendicular to the first vertical rod and the second vertical rod.

[0011] Furthermore, a concave wrench hole is provided on the top surface of the nut.

[0012] Furthermore, there are two welding platforms which are parallel to each other, and the welding track is located between the two welding platforms; or, the welding track is H-shaped, and there are three or four welding platforms which are located around the welding track.

[0013] A construction method of a robot arc welding workstation for template welding comprises the following steps:

[0014] A. Clean the tabletop of the welding platform, prepare the support, the first chuck, the second chuck and the template for placing the material;

[0015] B. Place the template on the countertop, align the edge of the template with the grid on the countertop, and align one long side and one short side respectively; fasten the support to the countertop and fix it to the outside of the template, so that the support is perpendicular to the countertop;

[0016] C. Place the upper strip, rib plate and lower strip; place the first chuck at the corresponding position of the support; first tighten the first chuck corresponding to the middle rib plate; then place the rib plates at both ends between the upper and lower strips, and tighten the corresponding first chucks; check the plane verticality and vertical verticality of the rib plate, tap and fine-tune the position of the rib plate;

[0017] D. Place other ribs according to the position on the drawing, tighten the first chuck corresponding to the ribs, and fine-tune the position of the ribs according to the method in step C to ensure that the plane and facade of the ribs are vertical; press the upper edge of the facade of the strip with the second chuck; finally, check the overall dimensions of the mold splicing;

[0018] E. Program according to the welding robot operating procedures and simulate the welding operation process; after confirmation, start the automatic welding process.

[0019] Furthermore, the tightening process of the support member is as follows: the second plate of the support member is tightly attached to the upper surface of the table panel, the positioning rod of the fixing member is passed through the oblong hole of the second plate, and inserted into the positioning hole of the table panel, the nut is rotated, and as the nut is tightened, the screw rod moves downward, and the bottom steel ball is pushed out and pressed against the inner wall of the positioning hole of the table panel.

[0020] Furthermore, when the positioning rod of the fixing member is too long, a cushion layer is placed on the second plate, and the cushion layer is provided with a through hole corresponding to the long hole.

[0021] Furthermore, two first clamps are fixed on the outer side of the short side of the template, and one first clamp is fixed on the long side with a spacing of 400-500mm.

[0022] The beneficial effects of the present invention are as follows: the robot arc welding workstation for template welding and the construction method thereof can greatly reduce the labor intensity of workers, have a high degree of automation, reduce production costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of Example 1 of a robot arc welding workstation for template welding of the present invention.

[0024] Figure 2 It is a front view of Example 1 of the robot arc welding workstation for template welding of the present invention.

[0025] Figure 3 It is a side view of Embodiment 1 of the robot arc welding workstation for template welding of the present invention.

[0026] Figure 4 It is a top view of Example 1 of the robot arc welding workstation for template welding of the present invention.

[0027] Figure 5 It is a structural schematic diagram of Example 2 of a robot arc welding workstation for template welding according to the present invention.

[0028] Figure 6 It is a front view of Example 1 of the support member of the robot arc welding workstation for template welding of the present invention.

[0029] Figure 7 It is a side view of embodiment 1 of the support member of the robot arc welding workstation for template welding of the present invention.

[0030] Figure 8 It is a top view of embodiment 1 of the support member of the robot arc welding workstation for template welding of the present invention.

[0031] Fig. 9 It is a front view of Example 2 of the support member of the robot arc welding workstation for template welding of the present invention.

[0032] Fig.10 It is a side view of embodiment 2 of the support member of the robot arc welding workstation for template welding of the present invention.

[0033] Fig.11It is a top view of embodiment 2 of the support member of the robot arc welding workstation for template welding of the present invention.

[0034] Fig.12 The present invention is a schematic structural diagram of a screw rod of a robot arc welding workstation for template welding.

[0035] Fig.13 The present invention is a schematic structural diagram of a positioning rod of a robot arc welding workstation for template welding.

[0036] Fig.14 The present invention is a schematic diagram of the movement process of the screw and the steel ball of the robot arc welding workstation used for template welding.

[0037] Fig.15 It is a structural schematic diagram of a first chuck of a robot arc welding workstation for template welding of the present invention.

[0038] Fig.16 It is a structural schematic diagram of a second chuck of a robot arc welding workstation used for template welding of the present invention.

[0039] Fig.17 It is a structural schematic diagram of a first crossbar of a robot arc welding workstation for template welding of the present invention.

[0040] Fig.18 It is a structural schematic diagram of the third vertical rod of the robot arc welding workstation for template welding of the present invention. DETAILED DESCRIPTION

[0041] The present invention will be further described below by means of the accompanying drawings and embodiments.

[0042] like Figure 1-Figure 4 As shown, the present invention provides a robot arc welding workstation for template welding, including a welding platform 1, a welding track 2 is provided on the side of the welding platform 1, and the welding track 2 is parallel to the welding platform 1. A welding robot 3 that can move on the welding track 2 is provided on the welding track 2. A table panel 11 is fixedly installed on the welding platform 1, and a plurality of positioning holes 12 arranged in an array are provided on the table panel 11. An L-shaped support member 4 is provided at a position corresponding to the outer facade of the template.

[0043] The above is embodiment 1 of the robot arc welding workstation for template welding of the present invention. Figure 5As shown, it is the embodiment 2 of the robot arc welding workstation for template welding of the present invention. The difference from the embodiment 1 is that there are two welding platforms 1, which are parallel to each other, and the welding track 2 is located between the two welding platforms 1. The embodiment 2 of the present invention adopts an H-shaped layout, and the welding robot 3 can walk horizontally and straightly in the middle, with tooling on both sides, and one side of the tooling is used to load and unload the workpiece on the other side during welding. Of course, the present invention can also be a welding robot 3 corresponding to three or four welding platforms 1, in which case the welding track 2 is H-shaped, and the welding platform 1 is located around the welding track.

[0044] like Figure 6-11 As shown, the support member 4 includes a first plate 41 and a second plate 42 which are perpendicular to each other. The first plate 41 is provided with a plurality of circular holes 411 corresponding to the positioning holes 12. The number of the circular holes 411 is not fixed. As shown in the two embodiments of the present invention, it can be 1 or 3. The second plate 42 is provided with a long hole 421. A fixing member 5 is provided in the circular hole 411 of the first plate 41 or the long hole 421 of the second plate 42. Figure 12-14 As shown, the fixing member 5 includes a positioning rod 51, a screw hole 511 is provided inside the positioning rod 51, a screw rod 52 is provided inside the screw hole 511, the top of the screw rod 52 is fixedly connected to a nut 53, the diameter of the nut 53 is larger than the diameter of the circular hole 411, and larger than the width of the long hole 421, and a concave wrench hole 531 is provided on the top surface of the nut 53. The bottom end of the screw rod 52 has a conical insertion portion 521. The circumferential surface of the bottom of the positioning rod 51 is provided with a plurality of concave holes 512 connected to the screw hole 511, and each concave hole 512 is provided with a steel ball 54 that can slide in the concave hole 512, and the inner diameter of the opening at the outer end of the concave hole 512 is smaller than the diameter of the steel ball 54. The inner ends of the steel balls 54 are exposed from the inner end opening of the concave hole 512, and they abut against each other in a ring shape, forming a vertical channel at the center. When the screw rod 52 rotates downward, the insertion portion 521 can be inserted into the vertical channel, and push the steel balls 54 outward to expose the outer end opening of the recessed hole 512, abut against the inner wall of the positioning hole 12, and block the positioning rod 51 from moving.

[0045] A first clamp 6 and / or a second clamp 7 are provided between adjacent support members 4. Figure 15-18As shown, the first chuck 6 comprises a first vertical rod 61, and a horizontal first cylinder 62 is provided on the top of the first vertical rod 61. The first cylinder 62 has an internal thread and is penetrated by a first cross bar 63 with an external thread. One end of the first cross bar 63 has a first rotating handle 64, and the other end has a first positioning head 65. The second chuck 7 comprises a second vertical rod 71, and a horizontal second cylinder 72 is provided on the top of the second vertical rod 71. A second cross bar 73 is inserted in the second cylinder 72. A vertical third cylinder 74 is provided at the end of the second cross bar 73. The third cylinder 74 has an internal thread and is penetrated by a third vertical rod 75 with an external thread. One end of the third vertical rod 75 has a second rotating handle 76, and the other end has a second positioning head 77.

[0046] The end of the first crossbar 63 is provided with a first sphere 631, and the end of the third vertical bar 75 is provided with a second sphere 751. The first positioning head 65 includes a first positioning disc 651 and a first positioning end 652 fixedly connected to the inner side of the first positioning disc 651, and the first positioning end 652 is provided with a first connecting recess 653 corresponding to the first sphere 631, so that the first sphere 631 can rotate in the first connecting recess 653. The second positioning head 77 includes a second positioning disc 771 and a second positioning end 772 fixedly connected to the inner side of the second positioning disc 771, and the second positioning end 772 is provided with a second connecting recess 773 corresponding to the second sphere 751, so that the second sphere 751 can rotate in the second connecting recess 773. Preferably, a buffer rubber pad 66 is provided between the first sphere 631 and the first connecting recess 653, and a buffer rubber pad 78 is provided between the second sphere 751 and the second connecting recess 773. The first positioning disc 651 and the second positioning disc 772 have positioning grooves 8 on their outer sides. The first vertical rod 61 and the second vertical rod 71 are provided with a convex positioning ring 9 on their outer circumferences, the outer diameter of the positioning ring 9 is larger than the inner diameter of the positioning hole 12, and the bottom surface of the positioning ring 9 is perpendicular to the first vertical rod 61 and the second vertical rod 71, so that the first vertical rod 61 and the second vertical rod 71 can be positioned on the table panel 11 in the vertical direction.

[0047] The present invention also provides a construction method of the robot arc welding workstation for template welding, comprising the following steps:

[0048] A. Clean the tabletop 11 of the welding platform 1, prepare the support 4, the first chuck 6, the second chuck 7 and the template M with the material placed;

[0049] B. Place the template M on the table top 11, align the edge of the template with the grid on the table top 11, and align one long side and one short side respectively; fasten the support member 4 on the table top 11 and fix it outside the template M, so that the support member 4 is perpendicular to the table top 11;

[0050] C. Place the upper strip plate, rib plate and lower strip plate; place the first clamp 6 at the corresponding position of the support member 4; first tighten the first clamp 6 corresponding to the middle rib plate; then place the rib plates at both ends between the upper and lower strip plates, and tighten the corresponding first clamp 6; check the plane verticality and facade verticality of the rib plate, tap and fine-tune the position of the rib plate; further, fix two first clamps 6 on the outside of the short side of the template M, and fix one first clamp 6 at a spacing of 400-500mm on the long side;

[0051] D. Place other ribs according to the position on the drawing, tighten the first clamp 6 corresponding to the ribs, and fine-tune the position of the ribs according to the method in step C to ensure that the plane and facade of the ribs are vertical; press the upper edge of the facade of the strip with the second clamp 7; finally, check the overall dimensions of the mold splicing;

[0052] E. Program according to the welding robot 3 operating procedure requirements and simulate the welding operation process; after confirmation, start the automatic welding process.

[0053] The tightening process of the support member 4 is as follows: the second plate 42 of the support member 4 is tightly attached to the upper surface of the table panel 11, the positioning rod 51 of the fixing member 5 passes through the oblong hole 421 of the second plate 42, and is inserted into the positioning hole 12 of the table panel 11, and the nut 53 is rotated. As the nut 53 is tightened, the screw rod 52 moves downward, and the bottom steel ball 54 is pushed out and pressed against the inner wall of the positioning hole 12 of the table panel 11.

[0054] When the positioning rod 51 of the fixing member 5 is too long, a cushion layer is placed on the second plate 42 , and the cushion layer is provided with a through hole corresponding to the long hole 421 , so that the steel ball 54 of the fixing member 5 is located on the inner wall of the positioning hole 12 .

[0055] The present invention adopts a vertical flip positioner and a welding robot to manually assemble and clamp the template components on the table panel of the welding platform using a support, a first clamp, and a second clamp, and the robot automatically welds all welds; two welding stations can be set up in a symmetrical arrangement, and when one station is welding, the other station loads and unloads workpieces, and the cycle is in sequence. The welding robot takes turns welding at the two stations, which greatly improves the work efficiency.

[0056] The present invention adopts a welding robot to realize full automation of the processing process, reducing the labor intensity of workers. The welding robot teaching programmer is a 6.5-inch color touch screen with Chinese display, which is easy to operate. The motion trajectory of the welding robot can be taught, and it can complete the motion of any path in space; it can store multiple sets of programs at the same time, corresponding to products of various specifications. The welding robot has zero point memory, process memory and return functions. The control system is controlled by PLC and has functions such as automatic control, detection, protection, and alarm. When the specifications of the workpiece or the production program change, different programs can be selected on the operating panel to adapt to new production needs. Emergency stop buttons are provided on the robot control cabinet (DX200), teaching box, operating panel and operating box. When an emergency occurs in the system, the system can be stopped by pressing the emergency stop button and an alarm signal can be issued at the same time.

[0057] The welding positioning fixture (support, fixing, first chuck, second chuck) of the present invention is a modular, standardized, reusable, and widely applicable new welding fixture for welding, machining, and testing workpieces. It is based on a workbench with grid holes and a ruler, equipped with various standard modules for positioning, connected by fixings, and can quickly clamp workpieces of various shapes to ensure that the welded or processed workpieces reach a very high precision. It replaces the traditional special fixture, allowing users to not only shorten a large amount of design and manufacturing time, but also can be used repeatedly, saving research and development and production costs, and is a very economical and practical choice. The welding positioning fixture (support, fixing, first chuck, second chuck) of the present invention is a fixture that can be freely combined and can adapt to different workpiece shapes. Several sets of fixture systems can replace a large number of high-cost special fixtures. After using the fixture, the cost and time of special fixtures invested due to product changes can be saved. In the production of multi-variety and personalized molds, its economy is particularly obvious.

[0058] The table top of the present invention adopts a cast iron platform, which has the following characteristics:

[0059] 1. After the cast iron platform is worn out, it can be scraped again to restore its accuracy.

[0060] 2. The cast iron platform can be used to check the flatness of parts by coloring, which has the advantages of accuracy, intuitiveness and convenience. Pushing the table seat and workpiece on the scraped cast iron platform is relatively smooth, without astringency, which facilitates measurement and ensures measurement accuracy.

[0061] 3. The quality of cast iron and heat treatment of cast iron platform has a great influence on the performance of the plate: the working surface may be deformed due to the large residual internal stress; the precision cannot be maintained due to the wear resistance; or the roughness with small value cannot be obtained due to the difficulty of scraping. Therefore, when using cast iron platform, attention must be paid to the selection of cast iron material, and the residual stress of cast iron platform should be eliminated by aging treatment and other methods.

[0062] The above embodiments may be modified in some ways without departing from the scope of the present invention. Therefore, the above description should be regarded as illustrative rather than limiting the scope of protection of the patent application of the present invention. All technical solutions under the concept of the present invention belong to the scope of protection of the present invention.

Claims

1. A robot arc welding workstation for template welding, characterized in that: It comprises a welding platform, a welding track is arranged on the side of the welding platform, and the welding track is parallel to the welding platform; a welding robot that can move on the welding track is arranged on the welding track; a table panel is fixedly installed on the welding platform, and a plurality of positioning holes arranged in an array are arranged on the table panel; an L-shaped support member is arranged at a position corresponding to the outer facade of the template; the support member comprises a first plate and a second plate that are perpendicular to each other; the first plate is provided with a plurality of circular holes corresponding to the positioning holes, and the second plate is provided with a long hole; a fixing member is arranged in the circular hole of the first plate or the long hole of the second plate; the fixing member comprises a positioning rod, a screw hole is arranged inside the positioning rod, and a screw is arranged in the screw hole, The top of the screw is fixedly connected to a nut, the diameter of which is larger than the diameter of the circular hole and larger than the width of the long hole; the bottom end of the screw has a conical insertion portion; the circumferential surface of the bottom of the positioning rod is provided with a plurality of concave holes connected to the screw hole, each concave hole is provided with a steel ball that can slide in the concave hole, and the inner diameter of the opening at the outer end of the concave hole is smaller than the diameter of the steel ball; the inner end of each steel ball is exposed at the inner end opening of the concave hole, and they abut against each other in a ring shape, forming a vertical channel at the center; when the screw rotates downward, the insertion portion can be inserted into the vertical channel, and pushes each steel ball outward to expose the outer end opening of the concave hole, abuts against the inner wall of the positioning hole, and blocks the movement of the positioning rod; A first chuck and / or a second chuck is provided between adjacent support members; the first chuck includes a first vertical rod, a horizontal first cylinder is provided on the top of the first vertical rod; the first cylinder has an internal thread, and is penetrated by a first cross rod with an external thread, one end of the first cross rod has a first rotating handle, and the other end has a first positioning head; the second chuck includes a second vertical rod, a horizontal second cylinder is provided on the top of the second vertical rod, a second cross rod is inserted in the second cylinder, a vertical third cylinder is provided at the end of the second cross rod, the third cylinder has an internal thread, and is penetrated by a third vertical rod with an external thread, one end of the third vertical rod has a second rotating handle, and the other end has a second positioning head.

2. The robot arc welding workstation for template welding according to claim 1, characterized in that: A first sphere is provided at the end of the first cross bar, and a second sphere is provided at the end of the third vertical bar; the first positioning head comprises a first positioning disc and a first positioning end head fixedly connected to the inner side of the first positioning disc, the first positioning end head is provided with a first connecting recess corresponding to the first sphere, so that the first sphere can rotate in the first connecting recess; the second positioning head comprises a second positioning disc and a second positioning end head fixedly connected to the inner side of the second positioning disc, the second positioning end head is provided with a second connecting recess corresponding to the second sphere, so that the second sphere can rotate in the second connecting recess.

3. The robot arc welding workstation for template welding according to claim 2, characterized in that: The first positioning disc and the second positioning disc have positioning grooves on their outer sides; and buffer rubber pads are provided between the first sphere and the first connecting recess, and between the second sphere and the second connecting recess.

4. The robot arc welding workstation for template welding according to claim 1, characterized in that: An outwardly protruding positioning ring is provided on the outer periphery of the first vertical rod and the second vertical rod. The outer diameter of the positioning ring is larger than the inner diameter of the positioning hole, and the bottom surface of the positioning ring is perpendicular to the first vertical rod and the second vertical rod.

5. The robot arc welding workstation for template welding according to claim 1, characterized in that: The top surface of the nut is provided with a concave spanner hole.

6. The robot arc welding workstation for template welding according to claim 1, characterized in that: There are two welding platforms which are parallel to each other, and the welding track is located between the two welding platforms; or, the welding track is H-shaped, and there are three or four welding platforms which are located around the welding track.

7. A construction method of a robot arc welding workstation for template welding according to any one of claims 1 to 6, characterized in that: The following steps are involved: A. Clean the tabletop of the welding platform, prepare the support, the first chuck, the second chuck and the template for placing the material; B. Place the template on the countertop, align the edge of the template with the grid on the countertop, and align one long side and one short side respectively; fasten the support to the countertop and fix it to the outside of the template, so that the support is perpendicular to the countertop; C. Place the upper strip, rib plate and lower strip; place the first chuck at the corresponding position of the support; first tighten the first chuck corresponding to the middle rib plate; then place the rib plates at both ends between the upper and lower strips, and tighten the corresponding first chucks; check the plane verticality and vertical verticality of the rib plate, tap and fine-tune the position of the rib plate; D. Place other ribs according to the position on the drawing, tighten the first chuck corresponding to the ribs, and fine-tune the position of the ribs according to the method in step C to ensure that the plane and facade of the ribs are vertical; press the upper edge of the facade of the strip with the second chuck; finally, check the overall dimensions of the mold splicing; E. Program according to the welding robot operating procedures and simulate the welding operation process; after confirmation, start the automatic welding process.

8. The construction method of the robot arc welding workstation for template welding according to claim 7, characterized in that: The tightening process of the support member is as follows: the second plate of the support member is tightly attached to the upper surface of the table panel, the positioning rod of the fixing member is passed through the oblong hole of the second plate and inserted into the positioning hole of the table panel, the nut is rotated, and as the nut is tightened, the screw rod moves downward, and the bottom steel ball is pushed out and pressed against the inner wall of the positioning hole of the table panel.

9. The construction method of the robot arc welding workstation for template welding according to claim 8, characterized in that: When the positioning rod of the fixing member is too long, a cushion layer is placed on the second plate, and the cushion layer is provided with a through hole corresponding to the long hole.

10. The construction method of the robot arc welding workstation for template welding according to claim 7, characterized in that: Two first clamps are fixed on the outer side of the short side of the template, and one first clamp is fixed on the long side with a spacing of 400-500mm.

Citation Information

Patent Citations

  • Robot arc welding workstation for template welding

    CN214602428U