An automated glass alkaline liquid polishing line
By designing an automated glass alkaline liquid-throwing processing line, the problems of low automation, shortage of material sources and environmental protection in the existing technology are solved, and an efficient and environmentally friendly glass polishing processing process is achieved.
Patent Information
- Application Number
- CN202110012884.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2041-01-06
AI Technical Summary
The existing glass polishing processing equipment has low degree of automation, the use of animal brushes has caused shortage of material sources and high prices, and the use of acid polishing is not environmentally friendly, which limits the high-efficiency processing of the product.
An automated glass alkaline liquid throwing processing line is designed, including a feeding machine, a robotic loading unit, multiple liquid throwing treatment units, a robotic loading unit, a water washing and neutralization and blow-drying treatment unit and a discharge machine, using alkaline Polishing of sexual liquids reduces dependence on animal brushes and improves processing efficiency through automated processes.
The efficient operation of automated glass alkaline liquid throwing processing lines is achieved, reducing dependence on animal brushes, improving processing efficiency, reducing costs, and improving environmental protection performance through the use of alkaline liquids.
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Figure CN112743436B_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of glass processing equipment, and in particular to an automated glass alkaline liquid polishing processing line with reasonable structural design and outstanding application effect. [Background Technology]
[0002] In the glass lens processing industry, lenses are usually polished with a brush, especially the holes. The smooth side walls are preferably polished with a fine brush.
[0003] Existing brush materials use pig hair or other animal hair, but animal hair is limited in source, and glass polishing has requirements on the length of the brush, usually more than 5cm can be used. Therefore, the source is in short supply and the price is extremely high, which restricts large-scale use in this industry and affects cost and processing efficiency.
[0004] In addition, the current glass polishing processing equipment still has problems such as low degree of automation and environmentally unfriendly acid polishing (such as hydrofluoric acid), which also restricts the high-efficiency processing of products to a certain extent. Based on this, the relevant equipment needs to be improved and improved. [Summary of the invention]
[0005] In order to overcome the problems existing in the prior art, the present invention provides an automated glass alkaline liquid polishing processing line with reasonable structural design and outstanding application effect.
[0006] The solution to the technical problem of the present invention is to provide an automated glass alkaline liquid polishing processing line, including a loader, a robot loading unit connected to one end of the loader, multiple liquid polishing treatment units, a robot unloading unit, a water washing, neutralization and blow-drying treatment unit and a discharger arranged in sequence; the loader includes a loader main body and a loader transmission belt mounted on the upper part of the loader main body for transmitting a blue frame; the robot loading unit includes a transverse horizontal guide rail, a vertical guide rail arranged on the transverse horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail; the liquid polishing treatment unit includes a liquid polishing main body, a liquid polishing box installed in the liquid polishing main body, a chain conveying mechanism, a heating mechanism, a nozzle and a blue frame moving mechanism arranged inside the liquid polishing box; the water washing, neutralization and blow-drying treatment unit includes a first isolation water washing section, an isolation neutralization section, a second isolation water washing section and an air knife blowing section.
[0007] Preferably, the blue frame movement mechanism comprises a blue frame movement line limit plate with a wavy line on the top and a movement mechanism interconnected with the lower part of the blue frame; the movement mechanism moves up and down with the blue frame movement limit plate.
[0008] Preferably, the robot unloading unit has the same structure as the robot loading unit.
[0009] Preferably, each of the first isolated water washing section, the isolated neutralization section, the second isolated water washing section and the air knife drying section of the water washing, neutralization and drying treatment unit adopts wheel transmission.
[0010] Preferably, a plurality of cleaning water jets are provided in the first isolation water washing section and the second isolation water washing section.
[0011] Preferably, the heating mechanism comprises a plurality of heating tubes arranged in parallel; and each of the heating tubes passes through the blue frame movement line limit plate; and a nozzle hole for installing the nozzle is also provided on the blue frame movement line limit plate.
[0012] Preferably, the number of the blue frame motion line limiting plates is two, and they are arranged in parallel.
[0013] Preferably, visual windows are provided on the front sides of the robot loading unit, the liquid throwing treatment unit, the robot unloading unit, the water washing, neutralization and drying treatment unit.
[0014] Compared with the prior art, the present invention is an automated glass alkaline liquid polishing processing line that is simultaneously and sequentially arranged by a feeder 11, a manipulator feeding unit 13 connected to one end of the feeder 11, a plurality of liquid polishing treatment units 14, a manipulator unloading unit 15, a water washing, neutralization and drying treatment unit 16 and a discharging machine 17. The feeder 11 includes a feeder main body and a feeder transmission belt mounted on the upper part of the feeder main body for transmitting a blue frame. The manipulator feeding unit 13 includes a horizontal horizontal guide rail, a vertical guide rail arranged on the horizontal horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail. The liquid polishing treatment unit 14 includes a liquid polishing main body, a vertical guide rail arranged on the horizontal horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail. The liquid throwing box in the liquid throwing box, the chain conveying mechanism, the heating mechanism, the nozzle and the blue frame movement mechanism arranged inside the liquid throwing box, the water washing, neutralization and blow-drying treatment unit 16 includes a first isolation water washing section, an isolation neutralization section, a second isolation water washing section and an air knife blow-drying section. In actual application, the hanging blue (the glass is inserted on the hanging blue) is manually discharged to the loader 11, and the loader 11 is transported to the manipulator position of the manipulator loading unit 13, and is placed in the liquid throwing inlet of the liquid throwing treatment unit 14 by the manipulator. The hanging blue is driven by the chain and slowly transported from the liquid throwing inlet to the liquid throwing outlet (polishing in this process), and then taken out by the manipulator and placed in the water washing, neutralization and blow-drying treatment unit 16. After cleaning and drying, it is placed at the discharge port and unloaded manually. [Drawings]
[0015] Figure 1 It is a three-dimensional structural schematic diagram of an automated glass alkaline liquid polishing processing line of the present invention. [Specific implementation method]
[0016] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0017] See also Figure 1 The present invention discloses an automated glass alkaline liquid polishing processing line 1, which comprises a feeder 11, a manipulator loading unit 13 connected to one end of the feeder 11, a plurality of liquid polishing treatment units 14, a manipulator unloading unit 15, a water washing, neutralization and drying treatment unit 16 and a discharger 17, which are sequentially arranged; the feeder 11 comprises a feeder main body and a feeder transmission belt mounted on the upper part of the feeder main body for transmitting a blue frame; the manipulator loading unit 13 comprises a horizontal guide rail, a vertical guide rail arranged on the horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail; the liquid polishing treatment unit 14 comprises a liquid polishing main body, a liquid polishing box arranged in the liquid polishing main body, a chain conveying mechanism, a heating mechanism, a nozzle and a blue frame moving mechanism arranged inside the liquid polishing box; the water washing, neutralization and drying treatment unit 16 comprises a first isolation water washing section, an isolation neutralization section, a second isolation water washing section and an air knife drying section.
[0018] The present application simultaneously and sequentially arranges a feeder 11, a robot feeding unit 13 connected to one end of the feeder 11, a plurality of liquid throwing treatment units 14, a robot unloading unit 15, a water washing, neutralization and drying treatment unit 16 and a discharger 17. The feeder 11 comprises a feeder main body and a feeder transmission belt mounted on the upper part of the feeder main body for transmitting the blue frame. The robot feeding unit 13 comprises a horizontal guide rail, a vertical guide rail arranged on the horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail. The liquid throwing treatment unit 14 comprises a liquid throwing main body, a liquid throwing box arranged in the liquid throwing main body, and a blue frame hanging arm connected to the vertical guide rail. The chain conveying mechanism, heating mechanism, nozzle and blue frame movement mechanism inside the liquid throwing box, the water washing, neutralization and blow-drying treatment unit 16 includes a first isolation water washing section, an isolation neutralization section, a second isolation water washing section and an air knife blow-drying section. During actual application, the hanging basket (the glass is inserted on the hanging basket) is manually discharged to the loader 11, and the loader 11 transports it to the manipulator position of the manipulator loading unit 13, and is placed in the liquid throwing inlet of the liquid throwing treatment unit 14 by the manipulator. The hanging basket is driven by the chain and slowly transported from the liquid throwing inlet to the liquid throwing outlet (polishing in this process), and then taken out by the manipulator and placed in the water washing, neutralization and blow-drying treatment unit 16. After cleaning and drying, it is placed at the discharge port and unloaded manually.
[0019] Preferably, the blue frame movement mechanism comprises a blue frame movement line limit plate with a wavy line on the top and a movement mechanism interconnected with the lower part of the blue frame; the movement mechanism moves up and down with the blue frame movement limit plate.
[0020] Preferably, the robot unloading unit 15 has the same structure as the robot loading unit 13 .
[0021] Preferably, each of the first isolated water washing section, the isolated neutralization section, the second isolated water washing section and the air knife drying section of the water washing, neutralization and drying treatment unit 16 adopts wheel transmission.
[0022] Preferably, a plurality of cleaning water jets are provided in the first isolation water washing section and the second isolation water washing section.
[0023] Preferably, the heating mechanism comprises a plurality of heating tubes arranged in parallel; and each of the heating tubes passes through the blue frame movement line limit plate; and a nozzle hole for installing the nozzle is also provided on the blue frame movement line limit plate.
[0024] Preferably, the number of the blue frame motion line limiting plates is two, and they are arranged in parallel.
[0025] Preferably, the robot loading unit 13, the liquid-blasting treatment unit 14, the robot unloading unit 15, and the water-washing, neutralizing and drying treatment unit 16 are all provided with visible windows on their front sides.
[0026] Compared with the prior art, the present invention provides an automated glass alkaline liquid polishing processing line 1 by simultaneously and sequentially setting a feeder 11, a manipulator feeding unit 13 connected to one end of the feeder 11, a plurality of liquid polishing treatment units 14, a manipulator unloading unit 15, a water washing, neutralization and drying treatment unit 16 and a discharging machine 17. The feeder 11 includes a feeder main body and a feeder transmission belt mounted on the upper part of the feeder main body for transmitting a blue frame. The manipulator feeding unit 13 includes a horizontal horizontal guide rail, a vertical guide rail arranged on the horizontal horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail. The liquid polishing treatment unit 14 includes a liquid polishing main body, a vertical guide rail arranged on the horizontal horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail. The liquid throwing box in the body, the chain conveying mechanism, heating mechanism, nozzle and blue frame movement mechanism arranged inside the liquid throwing box, the water washing, neutralization and blow-drying treatment unit 16 includes a first isolation water washing section, an isolation neutralization section, a second isolation water washing section and an air knife blowing section. In actual application, the hanging blue (glass is inserted on the hanging blue) is manually discharged to the loader 11, and the loader 11 is transported to the manipulator position of the manipulator loading unit 13, and is placed in the liquid throwing inlet of the liquid throwing treatment unit 14 by the manipulator. The hanging blue is driven by the chain and slowly transported from the liquid throwing inlet to the liquid throwing outlet (polishing in this process), and then taken out by the manipulator and placed in the water washing, neutralization and blow-drying treatment unit 16. After cleaning and drying, it is placed at the discharge port and unloaded manually.
[0027] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. An automated glass alkaline liquid polishing line, characterized by: It includes a feeder arranged in sequence, a manipulator feeding unit connected to one end of the feeder, a plurality of liquid throwing treatment units, a manipulator unloading unit, a water washing, neutralization and blow-drying treatment unit and a discharger; the feeder includes a feeder main body and a feeder transmission belt mounted on the upper part of the feeder main body for transmitting the blue frame; the manipulator feeding unit includes a transverse horizontal guide rail, a vertical guide rail arranged on the transverse horizontal guide rail and a blue frame hanging arm connected to the vertical guide rail; the liquid throwing treatment unit includes a liquid throwing main body, a liquid throwing box installed in the liquid throwing main body, a chain conveying mechanism, a heating mechanism, a nozzle and a blue frame moving mechanism arranged inside the liquid throwing box; the water washing, neutralization and blow-drying treatment unit includes a first isolation water washing section, an isolation neutralization section, a second isolation water washing section and an air knife blow-drying section; The blue frame movement mechanism includes a blue frame movement line limit plate with a wavy top and a movement mechanism connected to the lower part of the blue frame; the movement mechanism moves up and down with the blue frame movement limit plate; The heating mechanism comprises a plurality of heating tubes arranged in parallel; and each of the heating tubes passes through the blue frame movement line limiting plate; and a nozzle hole for installing the nozzle is also provided on the blue frame movement line limiting plate.
2. The automated glass alkaline liquid polishing line according to claim 1, characterized in that: The manipulator unloading unit has the same structure as the manipulator loading unit.
3. The automated glass alkaline liquid polishing line according to claim 1, characterized in that: The first isolated water washing section, the isolated neutralization section, the second isolated water washing section and the air knife drying section of the water washing, neutralization and drying treatment unit are each transmitted by a wheel.
4. An automated glass alkaline liquid polishing line according to claim 1 or 3, characterized in that: A plurality of cleaning water jets are arranged in the first isolation water washing section and the second isolation water washing section.
5. The automated glass alkaline liquid polishing line according to claim 1, characterized in that: The number of the blue frame motion line limiting plates is two, and they are arranged in parallel.
6. The automated glass alkaline liquid polishing line according to claim 1, characterized in that: The front sides of the manipulator loading unit, the liquid throwing treatment unit, the manipulator unloading unit, the water washing, neutralization and drying treatment unit are all provided with visual windows.
Citation Information
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